The present invention relates to an acoustic wave device.
Acoustic wave devices have been widely used as filters for cellular phones. In recent years, an acoustic wave device using a bulk wave in a thickness-shear mode has been proposed as described in U.S. Pat. No. 10,491,192 below. In this acoustic wave device, a piezoelectric layer is provided on a support. A pair of electrodes is provided on the piezoelectric layer. The paired electrodes are opposite to each other on the piezoelectric layer and connected to different potentials. By applying an AC voltage between the above electrodes, a bulk wave in a thickness-shear mode is excited.
International Publication No. 2016/084526 discloses an example of an acoustic wave device using a piston mode. In this acoustic wave device, an interdigital transducer (IDT) electrode is provided on the piezoelectric film. A wide portion is provided on a tip side of a plurality of electrode fingers of the IDT electrode. Accordingly, a piston mode is established by defining a plurality of regions having different acoustic velocities in a direction in which the plurality of electrode fingers extends. Thus, a transverse mode is suppressed.
The present inventor has discovered that an acoustic wave device using a bulk wave in a thickness-shear mode uses a piston mode, which increases insertion loss.
Example embodiments of the present invention provide acoustic wave devices each capable of reducing or preventing an increase in insertion loss.
An acoustic wave device according to an example embodiment of the present invention includes a support including a support substrate, a piezoelectric layer on the support and including a lithium niobate layer or a lithium tantalate layer, and an IDT electrode on the piezoelectric layer and including a pair of busbars and a plurality of electrode fingers, in which the support includes an acoustic reflector portion overlapping at least a portion of the IDT electrode in plan view, when a thickness of the piezoelectric layer is defined as d and a center-to-center distance between the electrode fingers adjacent to each other is defined as p, d/p is equal to or less than about 0.5, some electrode fingers of the plurality of electrode fingers are connected to one busbar of the IDT electrode, remaining electrode fingers of the plurality of electrode fingers are connected to another busbar, the plurality of electrode fingers connected to the one busbar and the plurality of electrode fingers connected to the other busbar being interdigitated with each other, when viewed from a direction in which the adjacent electrode fingers are opposite to each other, a region in which the adjacent electrode fingers overlap each other is an intersection region, and a region located between the intersection region and the pair of busbars is a pair of gap regions, and an addition film with a higher dielectric constant and a higher density than silicon oxide is provided in at least one of the pair of gap regions.
According to example embodiments of the present invention, it is possible to provide acoustic wave devices each capable of reducing or preventing an increase in insertion loss.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the example embodiments with reference to the attached drawings.
The present invention will be clarified by describing specific example embodiments of the present invention with reference to the drawings.
Note that the example embodiments described in this specification are merely examples, and partial replacement or combination of configurations is possible between different example embodiments.
As illustrated in
The piezoelectric layer 14 includes a first main surface 14a and a second main surface 14b. The first main surface 14a and the second main surface 14b are opposite to each other. Of the first main surface 14a and the second main surface 14b, the second main surface 14b is positioned on the support 13 side.
As a material of the support substrate 16, for example, a semiconductor such as silicon, ceramics such as aluminum oxide, or the like can be used. As a material of the insulating layer 15, an appropriate dielectric such as silicon oxide or tantalum oxide can be used. The piezoelectric layer 14 is a Z-cut lithium niobate layer in the present example embodiment. More specifically, the piezoelectric layer 14 is a Z-cut-LiNbO3 layer. However, the piezoelectric layer 14 may be a lithium niobate layer other than the Z-cut, or may be a lithium tantalate layer such as a LiTaO3 layer.
As illustrated in
The IDT electrode 11 is provided on the first main surface 14a of the piezoelectric layer 14. The acoustic wave device 10 of the present example embodiment is an acoustic wave resonator structured to generate a bulk wave in a thickness-shear mode. However, an acoustic wave device according to an example embodiment of the present invention may be a filter device including a plurality of acoustic wave resonators, a multiplexer, or the like.
As illustrated in
Hereinafter, the first electrode finger 28 and the second electrode finger 29 may be simply referred to as electrode fingers. When a direction in which the plurality of electrode fingers extends is defined as an electrode finger extending direction and a direction in which the adjacent electrode fingers are opposite to each other is defined as an electrode finger opposing direction, the electrode finger extending direction and the electrode finger opposing direction are orthogonal to each other in the present example embodiment.
In the acoustic wave device 10, d/p is equal to or less than about 0.5, for example, where d is a thickness of the piezoelectric layer 14 and p is a center-to-center distance between adjacent electrode fingers. Thus, the bulk wave in the thickness-shear mode is preferably excited.
The cavity portion 10a of the support 13 illustrated in
Returning to
The IDT electrode 11 includes a pair of gap regions. The pair of gap regions are located between the intersection region F and the pair of busbars. The pair of gap regions are specifically a first gap region G1 and a second gap region G2. The first gap region G1 is located between the first busbar 26 and the first edge region E1. The second gap region G2 is located between the second busbar 27 and the second edge region E2.
One mass addition film 24 is provided in each of the first edge region E1 and the second edge region E2. Each mass addition film 24 has a band shape, for example. Each mass addition film 24 is provided on the first main surface 14a of the piezoelectric layer 14 so as to cover the plurality of electrode fingers. Each mass addition film 24 is also provided on the first main surface 14a between the electrode fingers. The mass addition film 24 is made of tantalum oxide. Note that the material of the mass addition film 24 is not limited to the above. In this specification, the expression “a member is made of a material” includes a case where a trace amount of impurities is contained to the extent that electrical characteristics of the acoustic wave device are not significantly degraded.
The mass addition film 24 has a structure such that a low acoustic velocity region is defined in each edge region. The low acoustic velocity region is a region in which the acoustic velocity is lower than the acoustic velocity in the central region H. In the electrode finger extending direction, the central region H and the low acoustic velocity region are arranged in this order from an inner side portion to an outer side portion of the IDT electrode 11. As a result, a piston mode is established, and a transverse mode can be suppressed.
An addition film 23 is provided in each of the first gap region G1 and the second gap region G2. Each addition film 23 has a band shape, for example. Each addition film 23 is provided on the first main surface 14a of the piezoelectric layer 14 so as to cover the plurality of electrode fingers. Each addition film 23 is also provided on the first main surface 14a between the electrode fingers. The addition film 23 provided in the first gap region G1 reaches an end portion on the intersection region F side of an end portion on the first busbar 26 side and the end portion on the intersection region F side in the first gap region G1. On the other hand, the addition film 23 does not reach the end portion of the first gap region G1 on the first busbar 26 side. Similarly, the addition film 23 provided in the second gap region G2 does not reach an end portion of the second gap region G2 on the second busbar 27 side, and reaches an end portion on the intersection region F side.
In the present example embodiment, the addition film 23 is made of tantalum oxide. Although the addition film 23 and the mass addition film 24 are separately illustrated in
As illustrated in
As illustrated in
The addition film 23 and the mass addition film 24 are indirectly provided on the first main surface 14a of the piezoelectric layer 14 and the plurality of electrode fingers with the dielectric film 22 interposed therebetween. However, the dielectric film 22 need not be provided. In this case, the addition film 23 and the mass addition film 24 may be provided directly on the plurality of electrode fingers and on the portion between the electrode fingers on the first main surface 14a.
One of the unique features of the present example embodiment is that the addition film 23 is provided in the pair of gap regions, and a dielectric constant and density of the addition film 23 are higher than a dielectric constant and density of silicon oxide. Thus, it is possible to reduce or prevent an increase in insertion loss. Therefore, the piston mode can be established and the transverse mode can be suppressed without increasing the insertion loss. The details will be described below by comparing the present example embodiment with the comparative example and the reference example.
As illustrated in
Design parameters of the acoustic wave device of the comparative example are as follows.
Design parameters of the acoustic wave device of the reference example are as follows.
As illustrated in
In the admittance frequency characteristics of the comparative example, a large ripple caused by the transverse mode is generated in the band surrounded by the alternate long and two short dashes line in
The reason why the insertion loss can be reduced in the first example embodiment is considered as follows. That is, as illustrated in
The acoustic wave device 10 uses not a surface acoustic wave but a bulk wave in a thickness-shear mode. In this case, even when the addition film 23 is provided in each gap region, the piston mode can be suitably established. This makes it possible to suppress both the transverse mode and an increase in insertion loss.
Here, a plurality of acoustic wave devices 10 in which the thicknesses of the addition film 23 and the mass addition film 24 were different from each other were prepared. Admittance frequency characteristics of each acoustic wave device 10 were obtained. Note that, here, in each of the acoustic wave devices 10, the addition film 23 and the mass addition film 24 have the same thickness.
In each acoustic wave device 10 having the admittance frequency characteristics illustrated in
The addition film 23 illustrated in
In the first example embodiment, the addition film 23 is provided over the entire gap region in the electrode finger opposing direction. Note that the addition film 23 may be provided in at least a portion of at least one of the first gap region G1 and the second gap region G2 in the electrode finger opposing direction. For example, the addition film 23 may be provided on at least one electrode finger. However, the addition film 23 is preferably provided on the piezoelectric layer 14 so as to cover the plurality of electrode fingers in at least one of the first gap region G1 and the second gap region G2. The addition film 23 is preferably provided over the entire gap region of at least one of the first gap region G1 and the second gap region G2 in the electrode finger opposing direction. This makes it possible to more reliably reduce or prevent an increase in insertion loss.
Note that unlike the first example embodiment, for example, when the piezoelectric layer, the addition film, and the electrode fingers are stacked in this order, the electrode fingers are positioned on the piezoelectric layer in the central region or the like, and are positioned on the addition film in at least a portion of the gap region. A step portion is provided between a portion of the electrode finger positioned on the piezoelectric layer and a portion of the electrode finger positioned on the addition film. In contrast, in the first example embodiment, the piezoelectric layer 14, the electrode fingers, and the addition film 23 are stacked in this order. Therefore, the electrode finger is not provided with a step portion, and a crack starting from the step portion does not occur. Thus, the electrode fingers are less likely to be damaged.
As the material of the addition film 23, at least one dielectric selected from the group consisting of tungsten oxide, niobium pentoxide, tantalum oxide, and hafnium oxide is preferably used. This makes it possible to more reliably reduce or prevent an increase in insertion loss.
The mass addition film 24 may be provided in at least one of the first edge region E1 and the second edge region E2. However, it is preferable that the mass addition film 24 be provided in both the first edge region E1 and the second edge region E2. Thus, the transverse mode can be suppressed more reliably.
The mass addition film 24 is a tantalum oxide film in the first example embodiment. However, the material of the mass addition film 24 is not limited to the above. The mass addition film 24 may be, for example, a silicon oxide film.
A plurality of mass addition films 24 may be provided in each edge region. For example, the mass addition films 24 may be provided on only one electrode finger. Alternatively, the mass addition film 24 is not necessarily provided. When the mass addition film 24 is not provided, for example, the electrode finger having a wide portion may be provided in at least one of the first edge region E1 and the second edge region E2. The wide portion is a portion of the electrode finger having a width larger than a width of the electrode finger in the central region H. The width of the electrode finger is a dimension of the electrode finger along the electrode finger opposing direction. Also in this case, the low acoustic velocity region is defined in the edge region in which the wide portion is provided. As a result, the piston mode is established, and the transverse mode is suppressed.
In the first example embodiment, each addition film 23 reaches the end portion of each gap region on the intersection region F side, and does not reach the end portion thereof on the busbar side. However, the position of the addition film 23 in the electrode finger extending direction is not limited to the above. The addition film 23 may be provided in at least a portion of at least one of the first gap region G1 and the second gap region G2 in the electrode finger extending direction.
Examples in which the position of the addition film 23 is different from that in the first example embodiment will be described in a second example embodiment and a third example embodiment. Note that the acoustic wave devices according to the second example embodiment and the third example embodiments have the same configuration as the acoustic wave device 10 according to the first example embodiment except for the position of the addition film 23 in each gap region. That is, also in the second example embodiment and the third example embodiment, the addition film 23 having a higher dielectric constant and a higher density than silicon oxide is provided in the pair of gap regions. This can reduce or prevent an increase in insertion loss, as in the first example embodiment. In addition, the piston mode is established, and the transverse mode can be suppressed.
In the present example embodiment, the addition film 23 provided in the first gap region G1 does not reach any of the end portion on the first busbar 26 side and the end portion on the intersection region F side in the first gap region G1. Similarly, the addition film 23 provided in the second gap region G2 does not reach any of the end portion on the second busbar 27 side and the end portion on the intersection region F side in the second gap region G2.
In the present example embodiment, the addition film 23 provided in the first gap region G1 reaches both the end portion on the first busbar 26 side and the end portion on the intersection region F side in the first gap region G1. Similarly, the addition film 23 provided in the second gap region G2 reaches both the end portion on the second busbar 27 side and the end portion on the intersection region F side in the second gap region G2.
In the first to third example embodiments, the piezoelectric layer is a Z-cut lithium niobate layer. However, in other example embodiments of the present invention, the piezoelectric layer may be a lithium niobate layer other than the Z-cut. For example, preferably, the Euler angles (φ, θ, ψ) are within a range of about 0°±5°, within a range of about −8°±14°, and within a range of about 90°±5°, or within a range of about 0°±5°, within a range of about −8°±14°, and within a range of about 90°±5°. This makes it possible to increase a value of a fractional bandwidth. This will be described in detail below. Note that the fractional bandwidth is represented by (|fa−fr|/fr)×100 [%], where fr is a resonant frequency and fa is an anti-resonant frequency.
Examples of a plurality of acoustic wave devices 1 having the configuration of the first example embodiment illustrated in
As illustrated in
The thickness-shear mode will be described in detail below. Note that the “electrode” in the IDT electrode described below corresponds to an electrode finger. The support in the following examples corresponds to a support substrate.
The acoustic wave device 1 includes a piezoelectric layer 2 made of LiNbO3. The piezoelectric layer 2 may be made of LiTaO3. The cut angle of the LiNbO3 or LiTaO3 is Z-cut, but may be rotated Y-cut or X-cut. A thickness of the piezoelectric layer 2 is not particularly limited, but is preferably equal to or more than about 40 nm and equal to or less than about 1000 nm, and more preferably equal to or more than about 50 nm and equal to or less than about 1000 nm, for example in order to effectively excite the thickness-shear mode. The piezoelectric layer 2 includes first and second main surfaces 2a and 2b opposite to each other. Electrodes 3 and 4 are provided on the first main surface 2a. Here, the electrode 3 is an example of a “first electrode”, and the electrode 4 is an example of a “second electrode”. In
In addition, in the acoustic wave device 1, since the Z-cut piezoelectric layer is used, the direction orthogonal to the length direction of the electrodes 3 and 4 is a direction orthogonal to a polarization direction of the piezoelectric layer 2. This is not the case when a piezoelectric material having a different cut angle is used as the piezoelectric layer 2. Here, the term “orthogonal” is not limited to being strictly orthogonal, and may be substantially orthogonal (the angle formed by the direction orthogonal to the length direction of the electrodes 3 and 4 and the polarization direction is, for example, within a range of about 90°±10°).
A support 8 is stacked on the second main surface 2b side of the piezoelectric layer 2 with an insulating layer 7 interposed therebetween. The insulating layer 7 and the support 8 each have a frame shape, and have a through-hole 7a and a through-hole 8a respectively as illustrated in
The insulating layer 7 may be made of silicon oxide. However, in addition to silicon oxide, an appropriate insulating material such as silicon oxynitride or alumina can be used. The support 8 is made of Si. A plane orientation of Si on the surface on the piezoelectric layer 2 side may be (100), (110), or (111). Si included in the support 8 is desirably high in resistance with a resistivity of equal to or more than about 4 kΩcm, for example. However, the support 8 may also be made of an appropriate insulating material or a semiconductor material.
As the material of the support 8, for example, a piezoelectric material such as aluminum oxide, lithium tantalate, lithium niobate, or quartz, various ceramics such as alumina, magnesia, sapphire, silicon nitride, aluminum nitride, silicon carbide, zirconia, cordierite, mullite, steatite, or forsterite, a dielectric such as diamond or glass, or a semiconductor such as gallium nitride can be used.
The plurality of electrodes 3 and 4 and the first and second busbars 5 and 6 are made of an appropriate metal or an alloy such as Al or an AlCu alloy. In the present example embodiment, the electrodes 3 and 4 and the first and second busbars 5 and 6 have a structure in which an Al film is stacked on a Ti film. Note that an adhesion layer other than the Ti film may be used.
In driving, an AC voltage is applied between the plurality of electrodes 3 and the plurality of electrodes 4. More specifically, an AC voltage is applied between the first busbar 5 and the second busbar 6. As such, it is possible to obtain resonance characteristics using a bulk wave in a thickness-shear mode excited in the piezoelectric layer 2. In addition, in the acoustic wave device 1, d/p is equal to or less than about 0.5, for example, where d is the thickness of the piezoelectric layer 2 and p is the center-to-center distance between any adjacent electrodes 3 and 4 of the plurality of pairs of electrodes 3 and 4. Therefore, the bulk wave in the above thickness-shear mode is effectively excited, and good resonance characteristics can be obtained. More preferably, d/p is equal to or less than about 0.24, for example, and in this case, even better resonance characteristics can be obtained.
Since the acoustic wave device 1 has the above-described configuration, even when the number of pairs of the electrodes 3 and 4 is reduced in order to achieve miniaturization, a Q value is unlikely to be reduced. This is because propagation loss is small even when the number of electrode fingers in the reflectors on both sides is reduced. In addition, the number of electrode fingers can be reduced because a bulk wave in a thickness-shear mode is used. The difference between the Lamb wave used in the acoustic wave device and the bulk wave in the thickness-shear mode will be described with reference to
In contrast, as illustrated in
Note that as illustrated in
As described above, in the acoustic wave device 1, at least one pair of electrodes of the electrode 3 and the electrode 4 is arranged, but since the wave is not propagated in the X direction, the number of pairs of electrodes of the electrodes 3 and 4 does not need to be plural. That is, it is sufficient that at least one pair of electrodes is provided.
For example, the electrode 3 is an electrode connected to a hot potential, and the electrode 4 is an electrode connected to a ground potential. However, the electrode 3 may be connected to the ground potential, and the electrode 4 may be connected to the hot potential. In the present example embodiment, as described above, at least one pair of electrodes is an electrode connected to the hot potential or an electrode connected to the ground potential, and no floating electrode is provided.
Piezoelectric layer 2: LiNbO3 with Euler angles (0°, 0°, 90°), thickness=400 nm.
When viewed in the direction orthogonal to the length direction of the electrode 3 and the electrode 4, the region in which the electrode 3 and the electrode 4 overlap, i.e., a length of the excitation region C=40 μm, the number of pairs of electrodes 3 and 4=21, the center-to-center distance between the electrodes=3 μm, the width of the electrodes 3 and 4=500 nm, and d/p=0.133.
Insulating layer 7: a silicon oxide film having a thickness of 1 μm.
Support 8: Si.
Note that the length of the excitation region C is a dimension of the excitation region C along the length direction of the electrodes 3 and 4.
In the present example embodiment, distances between electrodes of the electrode pairs including the electrodes 3 and 4 were all equal in the plurality of pairs. That is, the electrodes 3 and the electrodes 4 were arranged at an equal pitch.
As is clear from
As described above, in the present example embodiment, d/p is equal to or less than about 0.5, and more preferably equal to or less than about 0.24, for example, where d is the thickness of the piezoelectric layer 2 and p is the center-to-center distance between the electrode 3 and the electrode 4. This will be described with reference to
A plurality of acoustic wave devices was obtained in the same manner as the acoustic wave device having the resonance characteristics illustrated in
As is clear from
Preferably, in the plurality of electrodes 3 and 4 in the acoustic wave device 1, it is desirable that, with respect to the excitation region C in which any adjacent electrodes 3 and 4 overlap each other when viewed in the direction in which the electrodes 3 and 4 are opposite to each other, a metallization ratio MR of the adjacent electrodes 3 and 4 satisfies MR about 1.75 (d/p)+0.075, for example. In this case, spurious emission can be effectively reduced. This will be described with reference to
The metallization ratio MR will be described with reference to
Note that when a plurality of pairs of electrodes is provided, the ratio of the metallization portion included in the entire excitation region with respect to the total area of the excitation region may be defined as MR.
In the region surrounded by an ellipse J in
In an acoustic wave device 41, an acoustic multilayer film 42 is stacked on the second main surface 2b of the piezoelectric layer 2. The acoustic multilayer film 42 has a stacked structure of low acoustic impedance layers 42a, 42c, and 42e each having relatively low acoustic impedance and high acoustic impedance layers 42b and 42d each having relatively high acoustic impedance. When the acoustic multilayer film 42 is used, the bulk wave in the thickness-shear mode can be confined in the piezoelectric layer 2 without using the cavity portion 9 in the acoustic wave device 1. Also in the acoustic wave device 41, the resonance characteristics based on the bulk wave in the thickness-shear mode can be obtained by setting the above d/p to be equal to or less than about 0.5, for example. Note that in the acoustic multilayer film 42, the number of stacking of the low acoustic impedance layers 42a, 42c, and 42e and the number of stacking the high acoustic impedance layers 42b and 42d are not particularly limited. It is sufficient that at least one of the high acoustic impedance layers 42b and 42d is located farther from the piezoelectric layer 2 than the low acoustic impedance layers 42a, 42c, and 42e.
The low acoustic impedance layers 42a, 42c, and 42e and the high acoustic impedance layers 42b and 42d may be made of any appropriate material as long as the above-described relationship of acoustic impedances is satisfied. For example, the material of the low acoustic impedance layers 42a, 42c, and 42e may be silicon oxide, silicon oxynitride, or the like. In addition, the material of the high acoustic impedance layers 42b and 42d may be alumina, silicon nitride, metals, or the like.
In the acoustic wave devices according to the first to third example embodiments, for example, the acoustic multilayer film 42 illustrated in
In the acoustic wave devices of the first to third example embodiments using the bulk wave in the thickness-shear mode, as described above, d/p is preferably equal to or less than about 0.5, and more preferably equal to or less than about 0.24, for example. This makes it possible to obtain further improved resonance characteristics. Furthermore, in the intersection region in the acoustic wave devices according to the first to third example embodiments that use the bulk wave in the thickness-shear mode, as described above, MR about 1.75 (d/p)+0.075 is preferably satisfied. In this case, spurious emission can be suppressed more reliably.
While example embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
This application claims the benefit of priority to Provisional Application No. 63/223,638 filed on Jul. 20, 2021 and is a Continuation Application of PCT Application No. PCT/JP2022/025940 filed on Jun. 29, 2022. The entire contents of each application are hereby incorporated herein by reference.
Number | Date | Country | |
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63223638 | Jul 2021 | US |
Number | Date | Country | |
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Parent | PCT/JP2022/025940 | Jun 2022 | US |
Child | 18414531 | US |