The present disclosure relates to acoustic wave devices.
Heretofore, acoustic wave devices have been widely used for filters of mobile phones and the like. Japanese Unexamined Patent Application Publication No. 2020-048193 discloses a thin film bulk acoustic wave resonator as an example of the acoustic wave devices. In this acoustic wave device, a piezoelectric material is suspended over a cavity. A top electrode is provided on one main surface of the piezoelectric material, and a bottom electrode is provided on the opposite main surface. A plurality of apertures are provided in the piezoelectric material. The apertures are provided to remove a sacrificial material from the cavity in the manufacturing process of the acoustic wave device.
Here, when the coefficient of linear expansion of the piezoelectric material is anisotropic, providing hole portions, such as the apertures, in the piezoelectric material makes the piezoelectric material prone to torsional deformation by a temperature change or the like. Alternatively, when groove portions for reflecting acoustic waves are provided in the piezoelectric material, the piezoelectric material may also experience torsional deformation. In these cases, electrical characteristics of the acoustic wave device may be deteriorated.
Preferred embodiments of the present invention provide acoustic wave devices each including a piezoelectric layer resistant to torsional deformation.
An acoustic wave device according to a preferred embodiment of the present invention includes a support, a piezoelectric layer on the support, with a coefficient of linear expansion that is anisotropic, and including a first main surface and a second main surface opposed to each other, and at least one hole is provided, a first electrode in or on the first main surface of the piezoelectric layer, and a second electrode in or on the second main surface and opposed to the first electrode. A cavity is provided in the support, at least a portion of the first electrode and the second electrode overlaps the cavity portion in plan view, and in plan view, the at least one hole portion is line symmetric about an axis of symmetry that passes a center of the cavity portion in a region where the first electrode and the second electrode overlap each other and that extends in a direction in which the coefficient of linear expansion of the piezoelectric layer is greatest.
With the acoustic wave devices according to preferred embodiments of the present invention, it is possible to provide acoustic wave devices each with a piezoelectric layer resistant to torsional deformation.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
The present invention will be clarified below by describing preferred embodiments of the present invention with reference to the drawings.
Each preferred embodiment described herein is illustrative, and configurations can be partially replaced or combined between different preferred embodiments.
An acoustic wave device 1 illustrated in
The coefficient of linear expansion of the piezoelectric layer 6 is anisotropic. A double-headed arrow A in
As illustrated in
The joint layer 5 is provided on the support substrate 4. The piezoelectric layer 6 is provided on the joint layer 5. More specifically, the support substrate 4 includes a recessed portion 4a and a support portion 4b. The support portion 4b surrounds the recessed portion 4a. The joint layer 5 is provided on the support portion 4b. The joint layer 5 has a frame shape. More specifically, the joint layer 5 includes a cavity 5a. The recessed portion 4a of the support substrate 4 and the cavity 5a of the joint layer 5 define a cavity portion 3a of the support 3. The cavity portion 3a of the support 3 is therefore open on the piezoelectric layer 6 side. The piezoelectric layer 6 is provided so as to close the cavity portion 3a.
As the material of the support substrate 4, it is possible to use, for example, a piezoelectric material such as aluminum oxide, lithium tantalate, lithium niobate, or quartz; any of various ceramics such as alumina, sapphire, silicon nitride, aluminum nitride, silicon carbide, zirconia, cordierite, mullite, steatite, and forsterite; a dielectric such as diamond or glass; a semiconductor such as gallium nitride; a resin; or the like.
As the material of the joint layer 5, it is possible to use, for example, silicon oxide, silicon nitride, tantalum oxide, or the like. The joint layer 5 does not necessarily have to be provided. The support 3 may include only the support substrate 4.
A first electrode 7A is provided on the first main surface 6a of the piezoelectric layer 6. A second electrode 7B is provided on the second main surface 6b. The first electrode 7A and the second electrode 7B are opposed to each other with the piezoelectric layer 6 therebetween. The entirety or substantially an entirety of the first electrode 7A and the entirety or substantially the entirety of the second electrode 7B overlap the cavity portion 3a of the support 3 in plan view. Here, it suffices that at least a portion of the first electrode 7A and the second electrode 7B overlaps the cavity portion 3a in plan view. In this description, “plan view” refers the direction of a view from the upper side in
A portion where the first electrode 7A and the second electrode 7B overlap each other in plan view is an excitation region. An acoustic wave is excited at the excitation region. The excitation region has a rectangular or substantially rectangular shape in plan view. The excitation region therefore has a longitudinal direction and a transverse direction. More specifically, in the present preferred embodiment, the longitudinal direction of the excitation region is the long-side direction, and the transverse direction is the short-side direction. The shape of the excitation region, however, is not limited to the above.
As illustrated in
A pair of hole portions are provided in the piezoelectric layer 6. In the present preferred embodiment, the hole portions are through-holes 9. The hole portions do not necessarily have to pass through the piezoelectric layer 6. In addition, it suffices that at least one hole portion is provided. In the present preferred embodiment, the pair of through-holes 9 are used to remove a sacrificial layer to define the cavity portion 3a when the acoustic wave device 1 is manufactured. The pair of through-holes 9 are opposed to each other with the first electrode 7A and the second electrode 7B therebetween in plan view. The shapes and areas of the pair of through-holes 9 are the same or substantially the same in plan view. More specifically, the shapes of the pair of through-holes 9 in plan view are each circular or substantially circular, for example. The shapes of the through-holes 9, however, are not limited to the above.
The present preferred embodiment has the following configuration. Specifically, in plan view, each through-hole 9 is line symmetric about an axis of symmetry O defined as an axis that passes the center of the cavity portion 3a in the region where the first electrode 7A and the second electrode 7B overlap each other and that extends in the direction in which the coefficient of linear expansion of the piezoelectric layer 6 is greatest. Wherein, the center of the cavity means center of gravity of the cavity. More specifically, in the acoustic wave device 1, each through-hole 9 is on the axis of symmetry O and has a shape that is line symmetric about the axis of symmetry O. When folded back by the axis of symmetry O, at least a portion of the through-holes 9 overlap each other. This improves the evenness of the thermal expansion of the piezoelectric layer 6 when the temperature changes. Accordingly, the piezoelectric layer 6 is resistant to torsional deformation.
The following shows and describes a non-limiting example of a method of manufacturing the acoustic wave device according to the present preferred embodiment.
As illustrated in
Meanwhile, as illustrated in
Then, the piezoelectric substrate 16 is thinned by, for example, polishing of the main surface of the piezoelectric substrate 16 on which the second electrode 7B is not provided. Ion slicing or the like, for example, may be used to thin the piezoelectric substrate 16. As a result, the piezoelectric layer 6 is obtained, as illustrated in
Then, as illustrated in
As illustrated in
In the acoustic wave device 1, the through-holes 9 are disposed on the axis of symmetry O. However, the through-holes 9 do not necessarily have to be disposed on the axis of symmetry O. For example, in a second modification of the first preferred embodiment illustrated in
As illustrated in
Also, in the present preferred embodiment, the axis of symmetry O of the piezoelectric layer 6 extends in parallel or substantially in parallel to the long-side direction of the excitation region. The direction of the axis of symmetry O, however, is not limited to the above. For example, in a fourth modification of the first preferred embodiment illustrated in
As described above, the shapes of the pair of through-holes 9 in plan view are circular or substantially circular. However, the shapes of the through-holes 9 are not limited to the above. For example, in a sixth modification of the first preferred embodiment illustrated in
The present preferred embodiment differs from the first preferred embodiment in that the support substrate 4 and the piezoelectric layer 6 are directly joined to each other, a dielectric film 25 is provided on the second main surface 6b of the piezoelectric layer 6, and the through-holes 9 pass through the piezoelectric layer 6 and the dielectric film 25. Other than the above points, the configuration of the acoustic wave device according to the present preferred embodiment is the same as or similar to that of the acoustic wave device 1 according to the first preferred embodiment. As the material of the dielectric film 25, it is possible to use, for example, silicon oxide, silicon nitride, tantalum oxide, or the like.
The dielectric film 25 is provided on the second main surface 6b of the piezoelectric layer 6 so as to cover the second electrode 7B. Accordingly, the second electrode 7B does not break easily. The dielectric film 25 may be provided on the first main surface 6a so as to cover the first electrode 7A. When the dielectric film 25 is provided on the first main surface 6a as well, the through-holes 9 may pass through the dielectric film 25. Alternatively, the dielectric film 25 may be provided on each of the first main surface 6a and the second main surface 6b. In this case, one of the dielectric films 25 may cover the first electrode 7A, and the other of the dielectric films 25 may cover the second electrode 7B.
In the present preferred embodiment as well, the through-holes 9 are line symmetric about the axis of symmetry O. This makes the piezoelectric layer 6 resistant to torsional deformation.
The support substrate 4 and the piezoelectric layer 6 may be joined by a joint layer as in the first preferred embodiment. In this case, the dielectric film 25 provided on the second main surface 6b of the piezoelectric layer 6 may be provided integrally with the joint layer.
As illustrated in
Other than the above points, the configuration of the acoustic wave device according to the present preferred embodiment is the same as or similar to that in the first preferred embodiment.
Of the pair of groove portions, one groove portion 39A is provided in the first main surface 6a of the piezoelectric layer 6. The shape of the groove portion 39A is rectangular or substantially rectangular in plan view. More specifically, the groove portion 39A has a slit shape. In the present preferred embodiment, the groove portion 39A is provided adjacently to a portion of the outer peripheral edge of the excitation region corresponding to the short side thereof. The groove portion 39A extends in parallel or substantially in parallel to the short-side direction of the excitation region.
As illustrated in
With the groove portion 39A and the groove portion 39B, acoustic waves leaking outward from the excitation region can be reflected toward the excitation region. This improves the energy efficiency. Also, in the present preferred embodiment as well, the groove portion 39A and the groove portion 39B as a pair of hole portions are line symmetric about the axis of symmetry O. This makes the piezoelectric layer 6 resistant to torsional deformation.
When the acoustic wave device according to the present preferred embodiment is manufactured, the support substrate 4 and the piezoelectric layer 6 may be provided individually and then the support substrate 4 and the piezoelectric layer 6 may be joined with the joint layer 5.
The groove portion 39A and the groove portion 39B may both be provided in the same one of the first main surface 6a and the second main surface 6b of the piezoelectric layer 6. For example, in a modification of the third preferred embodiment illustrated in
The present preferred embodiment differs from the first preferred embodiment in that only one hole portion is provided in the piezoelectric layer 6. Other than the above point, the configuration of the acoustic wave device according to the present preferred embodiment is the same as or similar to that of the acoustic wave device 1 according to the first preferred embodiment. The hole portion in the present preferred embodiment is a through-hole 9.
The through-hole 9 is on the axis of symmetry O and has a shape that is line symmetric about the axis of symmetry O. This improves the evenness of the thermal expansion of the piezoelectric layer 6 when the temperature changes. Accordingly, the piezoelectric layer 6 is resistant to torsional deformation.
In the first to fourth preferred embodiments and the modifications thereof, one or a pair of hole portions are provided in the piezoelectric layer 6. Moreover, the one or pair of hole portions are line symmetric about the axis of symmetry O. More specifically, in the first preferred embodiment illustrated in
In the first preferred embodiment, the pair of hole portions can be divided into two groups. Here, a group means a group to which one hole portion or a pair of hole portions symmetric about the axis of symmetry O are included. In the first preferred embodiment, one of the pair of hole portions is included in one group while the other thereof is included the other group. Hole portions in different groups are not line symmetric with respect to each other about the axis of symmetry O. In the first preferred embodiment, the number of hole portion groups is two.
On the other hand, in the second modification of the first preferred embodiment illustrated in
In preferred embodiments of the present invention, three or more hole portions may be provided in the piezoelectric layer 6 so as to be included in a plurality of groups. More specifically, a plurality of hole portions each included a group including only one hole portion may be provided, for example. Alternatively, of a plurality of pairs of hole portions, the hole portions in each pair may be included the same group. A fifth preferred embodiment of the present invention shows an example in which a plurality of pairs of hole portions are provided.
The present preferred embodiment differs from the first preferred embodiment in that a plurality of pairs of hole portions are provided in the piezoelectric layer 6 and the number of hole portion groups is different. Other than the above points, the configuration of the acoustic wave device according to the present preferred embodiment is the same as or similar to that of the acoustic wave device 1 according to the first preferred embodiment.
Three pairs of hole portions are provided in the piezoelectric layer 6. Moreover, in the present preferred embodiment, the number of hole portion groups is four, for example. More specifically, the plurality of hole portions are through-holes 9A, 9B, 9C, 9D, 9E, and 9F, as illustrated in
Of the plurality of through-holes, the through-holes 9A and 9B are paired. The through-holes 9A and 9B are line symmetric about the axis of symmetry O. Thus, the through-holes 9A and 9B are included in the same group. The through-holes 9C and 9D are paired. The through-holes 9C and 9D included in the same group. The through-holes 9E and 9F are paired. Each of the through-holes 9E and 9F is disposed on the axis of symmetry O and has a shape that is line symmetric about the axis of symmetry O. Thus, each of the through-holes 9E and 9F is included in a group including only one through-hole.
The plurality of through-holes in the present preferred embodiment are each included in one of the four different groups. Moreover, the plurality of through-holes are line symmetric about the axis of symmetry O in the respective groups. This improves the evenness of the thermal expansion of the piezoelectric layer 6 when the temperature changes, as in the first preferred embodiment. Accordingly, the piezoelectric layer 6 is resistant to torsional deformation.
The present preferred embodiment differs from the first preferred embodiment in the configuration of a cavity portion 43a and in the positions of the pair of through-holes 9. Other than the above points, the configuration of the acoustic wave device according to the present preferred embodiment is the same as or similar to that of the acoustic wave device 1 according to the first preferred embodiment.
The cavity portion 43a includes a first portion 47 and a second portion 48. More specifically, the first portion 47 is a portion overlapping at least a portion of the first electrode 7A and the second electrode 7B in plan view. The second portion 48 is a portion extending from the first portion 47 in the direction of extension of the axis of symmetry O. In the present preferred embodiment, the cavity portion 43a includes two second portions 48. However, it suffices that the cavity portion 43a includes at least one second portion 48. In the first preferred embodiment illustrated in
In the present preferred embodiment, the through-holes 9 are provided in portions of the piezoelectric layer 6 overlapping the second portions 48 of the cavity portion 43a in plan view. More specifically, of the pair of through-holes 9, one through-hole 9 is provided in a portion overlapping one of the second portions 48 in plan view. The other through-hole 9 is provided in a portion overlapping the other second portion 48 in plan view. Moreover, each through-hole 9 is disposed on the axis of symmetry O and has a shape that is line symmetric about the axis of symmetry O. This improves the evenness of the thermal expansion of the piezoelectric layer 6 when the temperature changes, as in the first preferred embodiment. Accordingly, the piezoelectric layer 6 is resistant to torsional deformation.
The present preferred embodiment differs from the first preferred embodiment in the configurations of a first electrode 57A, a second electrode 57B, and a cavity portion 53a. Other than the above point, the configuration of the acoustic wave device according to the present preferred embodiment is the same as or similar to that of the acoustic wave device 1 according to the first preferred embodiment.
In a support 53, of its support substrate 54 and joint layer 55, only the joint layer 55 includes a recessed portion. In the present preferred embodiment, the recessed portion defines the cavity portion 53a. More specifically, the piezoelectric layer 6 is provided on the joint layer 55 so as to cover the recessed portion. In this way, a hollow portion surrounded by the joint layer 55 and the piezoelectric layer 6 is provided. This hollow portion is the cavity portion 53a.
As illustrated in
In the present preferred embodiment, the pair of through-holes are provided in the same or similar manner to those in the first preferred embodiment. This improves the evenness of the thermal expansion of the piezoelectric layer 6 when the temperature changes, and makes the piezoelectric layer 6 resistant to torsional deformation. The configuration of the support 53 or the configurations of the first electrode 57A and the second electrode 57B in the present preferred embodiment may be used in configurations of other preferred embodiments than the present preferred embodiment.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2021-144885 | Sep 2021 | JP | national |
This application claims the benefit of priority to Japanese Patent Application No. 2021-144885 filed on Sep. 6, 2021 and is a Continuation Application of PCT Application No. PCT/JP2022/033138 filed on Sep. 2, 2022. The entire contents of each application are hereby incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2022/033138 | Sep 2022 | US |
Child | 18537870 | US |