This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2013-248700, filed on Nov. 29, 2013, the entire contents of which are incorporated herein by reference.
A certain aspect of the present invention relates to an acoustic wave element, e.g. to an acoustic wave element having an IDT.
An acoustic wave element is used for a filter and a duplexer used for a mobile communication apparatus. A surface acoustic wave element, a boundary acoustic wave element or a love wave element is used as such an acoustic wave element. The acoustic wave element includes an IDT (Interdigital Transducer) formed on a piezoelectric substrate. An edge reflection type acoustic wave element that reflects an acoustic wave excited by the IDT by using an end face is disclosed in documents (e.g. Japanese Patent Application Publication Nos. 7-263998, 2000-59175, 2001-339271, 2001-94374, 2002-368576 and 2007-20234).
In the edge reflection type acoustic wave element, a reflector is unnecessary and downsizing of the acoustic wave element is possible, compared with an acoustic wave element that reflects the acoustic wave excited by the IDT by using the reflector. Moreover, by controlling a bulk wave which occurs between the IDT and the reflector, low loss becomes possible.
However, in the edge reflection type acoustic wave element, a width of an electrode finger nearest to each of end faces is set to one half of the widths of other electrode fingers. When a frequency of a signal which excites the acoustic wave becomes high, the widths of the electrode fingers become narrow. Thus, in order to form the narrow electrode fingers, it becomes difficult to manufacture the acoustic wave element cheaply and easily.
According to an aspect of the present invention, there is provided an acoustic wave element including: a piezoelectric substrate; an IDT (Interdigital Transducer) formed on the piezoelectric substrate; and an end face of the piezoelectric substrate that is formed on at least one end of the IDT in a propagation direction of an acoustic wave; wherein when a wavelength of the acoustic wave which the IDT excites is expressed by “λ” and a metallization ratio of the IDT is expressed by “D”, a distance between an inner end of an electrode finger of the IDT nearest to the end face and the end face is equal to or more than 7λ/16+D×λ/4 and equal to or less than 3λ/4+D×λ/4.
According to another aspect of the present invention, there is provided an acoustic wave element including: a piezoelectric substrate; an IDT (Interdigital Transducer) formed on the piezoelectric substrate; and an end face of the piezoelectric substrate that is formed on at least one end of the IDT in a propagation direction of an acoustic wave; wherein when a wavelength of the acoustic wave which the IDT excites is expressed by “λ” and a metallization ratio of the IDT is expressed by “D”, a distance between an inner end of an electrode finger of the IDT nearest to the end face and the end face is equal to or less than λ/4+D×λ/4, and a width of the electrode finger of the IDT nearest to the end face is more than D×λ/4.
First, a description will be given of an acoustic wave element having a reflector, as a comparative example 1.
Next, a description will be given of an edge reflection type acoustic wave element, as a comparative example 2.
Each of the electrode fingers 12 excites the acoustic wave. The acoustic wave propagates in a direction in which the electrode fingers 12 arrange. The propagated acoustic wave reflects at the end faces 20. At this time, by making the width W12a into λ/8, the acoustic wave can be efficiently reflected by the end faces 20.
In the comparative example 2, the reflectors 22 become unnecessary, compared with the comparative example 1. For this reason, the downsizing of the acoustic wave element is possible. Moreover, the radiation of the bulk wave between the IDT 11 and the reflectors 22 is controlled, and a loss can be improved.
However, when a signal whose frequency is 2 GHz is handled, λ is about 2 μm. Therefore, the width W12a is 0.25 μm. When a frequency of a signal is 1 GHz, λ is about 4 μm and the width W12a is 0.5 μm. Thus, when the width W12a is small, a fabrication process of the electrode fingers 12a becomes expensive and complicated.
Next, a description will be given of a comparative example 3 in which the electrode fingers 12a are deleted. Deleting the electrode fingers 12a is described in Japanese Patent Application Publication No. 7-263998. Therefore, the applicant has considered an acoustic wave element according to the comparative example 3 in which the electrode fingers 12a have been deleted. When the electrode fingers 12a are not formed, patterns narrower than the electrode fingers 12 are lost, and the fabrication process of the electrode fingers becomes cheap and easy.
Q-values of the acoustic wave element according to the comparative examples 2 and 3 are calculated by using a 42° rotated Y-cut LiTaO3 substrate (i.e., 42° rotated Y-axis cut X-direction propagation LiTaO3 substrate) as the piezoelectric substrate 10.
Hereinafter, a description will be given of an embodiment of the acoustic wave element in which a performance, such as the Q-value, does not deteriorate and which can be manufactured cheaply and easily.
(First Embodiment)
Each of the electrode fingers 16 is an electrode finger nearest to the end face 20. Each of the electrode finger 16 connects the electrode finger 12a of the interdigital electrode 15a according to the comparative example 2 to the interdigital electrode 15b, and sets the electrode finger 12 which adjoins the electrode finger 12a to a same electrical potential. A metallic layer 13 which is the same electric potential as the electrode fingers 12a and 12 is provided between the electrode fingers 12a and 12 of the interdigital electrode 15b. Thereby, in the end face 20, the acoustic wave is reflected to the same extent as the comparative example 2. It is desirable that the end face 20 is about 90 degrees against an upper surface of the piezoelectric substrate 10 in order to control the loss of the acoustic wave.
It is assumed that the widths of the electrode finger 12, the metallic layer 13 and the electrode finger 12a are W12, W13 and W12a, respectively. It is assumed that a metallization ratio of the electrode finger 12 is “D”. The metallization ratio D is an index which indicates a ratio of the electrode finger 12 in the propagation direction of the acoustic wave. The metallization ratio D is indicated as “D=(W12/(λ/2))=(W12×2)/λ”. For example, in the case of D=0.5, the width of the electrode finger 12 is equal to a width of a space between the electrode fingers 12.
The widths are indicated as “W12=D×λ/2, W13=(1−D)×λ/2, and W12a=D×λ/4”. A distance from an inner side of the electrode finger 16 to the end face 20 is set to L1. When an outer side surface of the electrode finger 16 and the end face 20 are in the same plane, a width W16 of the electrode finger 16 and the distance L1 are almost equal. Therefore, the distance L1 becomes “L1=W12+W13+W12a=λ/2+D=λ/4”. This distance L1 is set as a reference distance L0. That is, the reference distance L0 is indicated as “L0=λ/2+D×λ/4”.
The simulation of the Q-values of the acoustic wave elements according to the comparative example 2 and the first embodiment was carried out using a finite element method. In the simulation, the piezoelectric substrate 10 is the 42° rotated Y-cut LiTaO3 substrate, the IDT 11 is an Al film, λ is set to 2 μm, D is set to 0.5, and L1 is set to 5λ/8.
Next, the positions of the end faces 20 are changed.
The dots in
When the distance L2 is from −0.5λ/16 to λ/16, the bulk radiant quantity becomes a bottom value, as illustrated in
When the metallization ratio D of the electrode finger 12 is taken into consideration, the reference distance L0 is indicated as “L0=λ/2+D×λ/4”. Therefore, a desirable range of the distance L1 (=L0+L2) from the inner end of the electrode finger 16 to the end face 20 is equal to or more than 7λ/16+D×λ/4(=λ/2+Dλ/4−1λ/16) and is equal to or less than 3λ/4+D×λ/4(=λ/2+D×λ/4+4λ/16).
As described above, according to the first embodiment, each of the electrode fingers 12a of the IDT 11 nearest to each of the end faces 20 is the same electrical potential as the adjoining electrode finger 12, and the metallic layer 13 which is the same electrical potential as the electrode finger 12a and the adjoining electrode finger 12 is provided between the electrode finger 12a and the adjoining electrode finger 12. Thus, the electrode finger 16 having a wide width is formed by the electrode fingers 12a and 12 and the metallic layer 13. Therefore, the process of the electrode finger becomes easy, and the acoustic wave element can be manufactured cheaply and easily.
If the electrode finger 16 is used as the electrode finger of the IDT 11 nearest to the end face 20, the distance L1 between the inner end of the electrode finger 16 and the end face 20 is made into 7λ/16+D×λ/4 or more and 3λ/4+D×λ/4 or less, as illustrated in
(Second Embodiment)
According to the second embodiment, the distance L1 is made into 7λ/16+D×λ/4 or more and 3λ/4+Dλ/4 or less, as with the first embodiment. Thereby, the bulk radiant quantity can be smaller than the bulk radiant quantity of the comparative example 1, as with
As described in the first embodiment, the outer side surface of the electrode finger 16 and the end face 20 may be in the same plane. As described in the second embodiment, a side surface of the electrode finger 16 near the end face 20 may be separated from the end face 20.
(Third Embodiment)
The simulation result of
When the width W12a of each of the electrode fingers 12a is equal to less than D×λ/4, the process of the electrode fingers 12a becomes more difficult than the comparative example 1. Therefore, it is desirable that the width W12a is more than D×λ/4. Moreover, it is desirable that the width W12a is equal to or more than the width W12 (=D×λ/2) of each of the electrode fingers 12.
According to the third embodiment, the distance L4 between the inner end of each of the electrode fingers 12a and each of the end faces 20 is equal to or less than λ/4+D×λ/4, and the width of each of the electrode fingers 12a is more than D×λ/4. Thereby, the bulk radiant quantity can be made into the comparative example 3 or less. Moreover, since the width of each of the electrode fingers 12a can be enlarged, the performance of the acoustic wave element can be improved and the acoustic wave element can be manufactured cheaply and easily. It is desirable that the distance L4 is equal to or less than 3.5λ/16+D×λ/4. It is more desirable that the distance L4 is equal to or less than 3λ/16+D×λ/4. It is desirable that the width W12a is equal to or more than 5D×λ/16. It is more desirable that the width W12a is equal to or more than D×λ/2.
(Fourth Embodiment)
According to the fourth embodiment, the end face 20 is the side surface of each of the grooves 18 formed on the piezoelectric substrate 10. Thereby, the end face 20 can be formed easily. Moreover, a plurality of acoustic wave elements can be formed on the single piezoelectric substrate 10. By using the dry etching method in order to form the grooves 18, the end face 20 can be formed with high positional accuracy.
Also in the second and the third embodiments, the end face 20 can be made into the side surface of each of the grooves 18 formed on the piezoelectric substrate 10.
In the first to the fourth embodiments, the 42° rotated Y-cut LiTaO3 substrate (i.e., the 42° rotated Y-axis cut X-direction propagation LiTaO3 substrate) is explained as an example of the piezoelectric substrate 10, a substrate having another cut surface may be used. Moreover, a piezoelectric substrate composed of other materials may be used. In the case of the rotated Y-cut LiTaO3 substrate, the loss is controlled especially. When a Y-cut angle is equal to or more than 36° and equal to or less than 48°, for example, the bulk radiant quantity becomes the almost same simulation result as
The rotated Y-cut LiTaO3 substrate having a cut angle from −30° to 90° can be used as the piezoelectric substrate. Especially, in a 41° rotated Y-cut LiTaO3 substrate and a 64° rotated Y-cut LiTaO3 substrate, an electromechanical coupling coefficient is large, and a propagation loss is small. Even if such a piezoelectric substrate is used, the bulk radiant quantity becomes the almost same simulation result as
It is desirable that the metallization ratio D is equal to or more than 0.3, and it is more desirable that the metallization ratio D is equal to or more than 0.4. This is because a withstand voltage performance of the resonator reduces when the width of the electrode finger becomes narrow. Moreover, it is desirable that the metallization ratio D is equal to or less than 0.7, and it is more desirable that the metallization ratio D is equal to or less than 0.6. This is because, when an interval between the electrode fingers becomes narrow, static electricity is easily generated, and a possibility that the electrostatic discharge damage of the resonator is caused becomes high.
In the case of a filter for high frequency signal whose frequency is 1 GHz or more, it is desirable to use the acoustic wave element according to the first to the fourth embodiments. Especially, when the frequency is 1.7 GHz or more, it is desirable to use the acoustic wave element according to the first to the fourth embodiments. Moreover, from the viewpoint of the process of the electrode fingers, it is desirable that the frequency is equal to or less than 5 GHz.
In the first to the fourth embodiments, the description is given of an example in which the end faces 20 are formed on the two ends of the IDT 11 in the propagation direction of the acoustic wave, but the end face 20 may be formed on at least one end of the IDT 11 in the propagation direction of the acoustic wave.
Although the embodiments of the present invention have been described in detail, it is to be understood that the various change, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
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Entry |
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Japanese Office Action dated Oct. 3, 2017, in a counterpart Japanese patent application No. 2013-248700. (A machine translation (not reviewed for accuracy) attached.) |
Number | Date | Country | |
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20150155851 A1 | Jun 2015 | US |