They are many different types of filters and separators that are utilized for the separation and filtration of particles that would normally be ingested into the intake of a jet or gas turbine engine.
The goal of these filters and separators is to remove or direct away particles of dirt and dust that would be deleterious to both the aspiration of the engine and the erosion and destruction of exposed parts in the engine.
Vortical and inertial separators achieve some success in the removal of large particles, but fail to remove finer dust particles that may damage and choke an air aspirating engine. Physical filters are able to remove most of the particles that would normally be ingested into an air aspirating engine, but suffer from being clogged during use and eventually shutting off the air flow into the air aspirating engine.
It would therefore be desirable to remove both small and large particles from air prior to intake into an air aspirating engine, such as a jet or gas turbine engine, without causing diminished airflow or damage from small particles into the air aspirated engine.
The present disclosure provides methods and devices that utilize acoustics to assist separators (e.g., vortical and inertial separators) with the separation of fine particles that would normally be ingested into a gas turbine or jet engine, such as the engine of an aircraft (e.g., a helicopter or a small airplane). The methods and devices of the present disclosure can also be used in a filter “train” including a physical filter, such that the load on the physical filter is reduced and air flow is improved over time.
Disclosed in example embodiments herein are aircraft engines. In a first example embodiment, an engine inlet comprises an intake opening for the ingress of incoming air; and acoustic filtration means for generating an acoustic wave that separates or clarifies material from the incoming air.
In certain embodiments, the acoustic filtration means can be located downstream of the intake opening.
The first example engine inlet can further comprise physical filtration means for physically separating the material from the incoming air. In certain embodiments, the physical filtration means can include a vortical separator. In particular embodiments, the at least one vortical separator can include a plurality of vortical separators arranged in series. The at least one vortical separator and the acoustic filtration means can be arranged in series with the at least one vortical separator located between the intake opening and the acoustic filtration means. The at least one vortical separator can further be located upstream of the acoustic filtration means. In other embodiments, the physical filtration means can include a barrier filter that collects particles from the incoming air. In particular embodiments, the engine inlet can further comprise an intake manifold located about an inner wall of the engine inlet between the acoustic filtration means and the physical filtration means, the intake manifold configured to receive the material that is physically separated from the incoming air by the physical filtration means.
Further yet, the first example engine inlet can comprise an intake appendage, wherein the acoustic filtration means is located upstream of the intake opening between the intake opening and the inlet appendage.
In a second example embodiment, an engine inlet comprises physical filtration means for physically separating material from incoming air; and acoustic filtration means for generating an acoustic wave configured to separate or clarify material from incoming air, the acoustic filtration means located within the physical filtration means.
The physical filtration means can be an inertial separator including an air intake that splits into first and second flow streams, the first flow stream leading to a waste exit and the second flow stream leading to a clarified air outlet. The acoustic filtration means can be disposed in both of the first and second flow streams.
In a third example embodiment, an engine inlet comprises an intake opening for the ingress of incoming air; and a vortical separator including blades configured to vibrate at a frequency that generates an acoustic wave that urges the material to an inner wall of the engine inlet.
Further disclosed herein is a method for separating material from air. In an example embodiment, the method comprises receiving incoming air via an intake opening of an engine inlet; and employing acoustic separation means to generate an acoustic wave that separates or clarifies material from the incoming air. In certain embodiments, the method can further comprise employing physical filtration means to physically separate the material from the incoming air
In each example embodiment, the acoustic filtration means can include at least one ultrasonic transducer including a piezoelectric material that is configured to be driven to create an acoustic wave in the engine inlet. The at least one ultrasonic transducer can be configured to be driven to create a multi-dimensional acoustic wave. The at least one ultrasonic transducer can also be configured to be driven to create an angled acoustic wave oriented at an acute angle relative to the direction of mean flow through the engine inlet. In particular embodiments, the at least one ultrasonic transducer can include a plurality of ultrasonic transducers disposed about an inner wall of the engine inlet.
In other embodiments, the acoustic filtration means can include a moving rotor configured to rotate relative to a stationary rotor to create a pulsed acoustic wave.
The example engine inlets can be part of the engine for an aircraft (e.g., a helicopter).
These and other non-limiting characteristics are more particularly described below.
The following is a brief description of the drawings, which are presented for the purposes of illustrating the example embodiments disclosed herein and not for the purposes of limiting the same.
The present disclosure may be understood more readily by reference to the following detailed description of desired embodiments and the examples included therein. In the following specification and the claims which follow, reference will be made to a number of terms which shall be defined to have the following meanings.
Although specific terms are used in the following description for the sake of clarity, these terms are intended to refer only to the particular structure of the embodiments selected for illustration in the drawings, and are not intended to define or limit the scope of the disclosure. In the drawings and the following description below, it is to be understood that like numeric designations refer to components of like function. Furthermore, it should be understood that the drawings are not to scale.
The singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
As used in the specification and in the claims, the term “comprising” may include the embodiments “consisting of” and “consisting essentially of.” The terms “comprise(s),” “include(s),” “having,” “has,” “can,” “contain(s),” and variants thereof, as used herein, are intended to be open-ended transitional phrases, terms, or words that require the presence of the named components/steps and permit the presence of other components/steps. However, such description should be construed as also describing compositions or processes as “consisting of” and “consisting essentially of” the enumerated components/steps, which allows the presence of only the named components/steps, along with any impurities that might result therefrom, and excludes other components/steps.
Numerical values should be understood to include numerical values which are the same when reduced to the same number of significant figures and numerical values which differ from the stated value by less than the experimental error of conventional measurement technique of the type described in the present application to determine the value.
All ranges disclosed herein are inclusive of the recited endpoint and independently combinable (for example, the range of “from 2 grams to 10 grams” is inclusive of the endpoints, 2 grams and 10 grams, and all the intermediate values).
A value modified by a term or terms, such as “about” and “substantially,” may not be limited to the precise value specified. The approximating language may correspond to the precision of an instrument for measuring the value. The modifier “about” should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the expression “from about 2 to about 4” also discloses the range “from 2 to 4.”
It should be noted that some of the terms used herein may be relative terms. For example, the terms “upper” and “lower” are relative to each other in location, e.g. an upper component is located at a higher elevation than a lower component in a given orientation, but these terms can change if the device is flipped. The terms “inlet” and “outlet” are relative to a fluid flowing through them with respect to a given structure, e.g. a fluid flows through the inlet into the structure and flows through the outlet out of the structure. The terms “upstream” and “downstream” are relative to the direction in which a fluid flows through various components, e.g. the fluid flows through an upstream component prior to flowing through the downstream component. It should be noted that in a loop, a first component can be described as being both upstream of and downstream of a second component.
The terms “horizontal” and “vertical” are used to indicate direction relative to an absolute reference, e.g. ground level. The terms “upwards” and “downwards” are also relative to an absolute reference; an upwards flow is always against the gravity of the earth.
The present application may refer to “the same order of magnitude.” Two numbers are of the same order of magnitude if the quotient of the larger number divided by the smaller number is a value of at least 1 and less than 10.
The acoustophoretic technology of the present disclosure employs acoustic standing waves to concentrate and/or separate fine particles. As material (e.g., fine particles) flow past or through the acoustic standing wave(s), the acoustic standing wave(s) traps (retains or holds) the material (e.g., secondary phase materials, including fluids and/or particles). The scattering of the acoustic field off the material results in a three-dimensional acoustic radiation force, which acts as a three-dimensional trapping field.
As the particles are trapped, they can begin to coalesce, clump, aggregate, and/or agglomerate, and grow into larger particle clusters. These particle clusters can be subsequently affected by inertial and/or vortical separation and ejected from the airstream before the airstream reaches the gas turbine or jet engine.
The acoustic wave may also be utilized to push particles out of the main air flow, especially smaller particles that do not respond as well to separation by the vortical separator. An angled acoustic standing wave may also be utilized to aid in pushing fine materials to the edge of the intake so that such material can be pushed out of the main flow. The angled acoustic wave may be an acoustic standing wave where the “push” and “pull” of the material in the angled wave acts to separate the material from the main incoming air.
In particular embodiments, it may be desirable that the ultrasonic transducer(s) generate a three-dimensional or multi-dimensional acoustic standing wave in the fluid that exerts a lateral force on the suspended particles to accompany the axial force so as to increase the particle trapping capabilities of the standing wave. A planar or one-dimensional acoustic standing wave may provide acoustic forces in the axial or wave propagation direction. The lateral force in planar or one-dimensional acoustic wave generation may be two orders of magnitude smaller than the axial force. The multi-dimensional acoustic standing wave may provide a lateral force that is significantly greater than that of the planar acoustic standing wave. For example, the lateral force may be of the same order of magnitude as the axial force in the multi-dimensional acoustic standing wave. The three-dimensional acoustic radiation force generated in conjunction with an ultrasonic standing wave is referred to in the present disclosure as a three-dimensional or multi-dimensional standing wave.
For three-dimensional acoustic fields, Gor'kov's formulation can be used to calculate the acoustic radiation force Fac applicable to any sound field. The primary acoustic radiation force Fac is defined as a function of a field potential U,
F
A=−∇(U)
where the field potential U is defined as
and f1 and f2 are the monopole and dipole contributions defined by
where p is the acoustic pressure, u is the fluid particle velocity, Λ is the ratio of particle density ρp to fluid density ρf, σ is the ratio of sound speed cp through the particle to fluid sound speed cf, V0 is the volume of the particle, and < > indicates time averaging over the period of the wave.
The contrast factor of the particles and secondary fluids is based on the density and speed of sound (compressibility) properties of the particles and secondary fluid.
Gor'kov gives the time-averaged force on a single, small, compressible sphere in an arbitrary sound field as:
where
The pressure and the acoustic displacement velocity are spatially dependent, such that the above equation can be rewritten for a one-dimensional longitudinal wave in the x-direction as:
Using the equation for adiabatic gases that states
where P denotes the pressure fluctuations and ξ is the displacement of a fluid particle from its equilibrium position, and given a standing wave of the form:
P(x,t)=A cos(ωt−kx)+A cos(ωt+kx)
where P(x,t) denotes the pressure at any given point in space and time along a single dimension x, ω is the angular frequency of the wave, the amplitude of the standing wave is given by 2×A (A denoting pressure amplitude), and k is the wave number, which is equal to ω/cf, it can be shown that:
where v(x,t) denotes the acoustic displacement velocity at any given point in space and time along a single dimension x.
The spatial gradient of the temporal average of the square of acoustic pressure P
and similarly for the temporal average of the square of the fluid displacement velocity:
thus, Gor'kov's equation can be reduced to:
F=A
2
ωC sin(2kx)
where
Thus, the displacement for a particle is given.
The use of sound waves may be utilized in a transient (one way) wave that emanates from a speaker and moves a particle in the direction of the propagating wave. Particles may also be trapped in an angled acoustic wave and moved in a direction through the combination of sound energy and fluid dynamics. An acoustic standing wave may also be utilized to agglomerate particles that can be subsequently separated by a secondary means, such as a vortical or inertial separator. An agent, such as microspheres or a secondary fluid may also be added to the inlet to aid in the acoustic separation of fine particles, which may be on the order of from about 1×10−6 meters to about 1×10−3 meters, for example.
The technology of the present disclosure can be used in an air aspirating engine of an aircraft (e.g., a helicopter). For example,
Clarification and/or filtration of air in the engine inlet 100 can be achieved by various means. For example, in the first example embodiment illustrated in
As can be seen, in this example embodiment, the physical filtration means 102 includes a pair of vortical separators arranged in series near the intake opening 104. The vortical separator(s) generally achieves filtration of particles from air by density separation using centrifugal force. In particular, the physical filtration means 102 generally clarify and/or filter the incoming air of larger material (e.g., large particles, such as dirt) and generates vortices that force this larger material to an inner wall 107 of the inlet 100 (i.e., along an inner periphery of the engine inlet) from which the larger material can be removed via an intake manifold 103 located along the inner wall 107 of the inlet 100. In this way, the intake manifold 103 serves to act as a conduit between the interior of the inlet and a waste stream for removing material filtered by the physical filtration means 102. Although the physical filtration means 102 depicted here are dual vortical separators, it is to be understood that other filtration means can be added to, substituted for, or combined with the vortical separator(s).
Located downstream (i.e., in the direction of air flow from the intake opening 104 to the exit 105) of the physical filtration means 102 and the intake manifold 103 are acoustic separation means 101. As explained herein, the acoustic filtration means 101 further clarify the incoming air by filtering out fine particles by harnessing the power of acoustophoresis. In this way, the acoustic filtration means 101 are generally capable of filtering material that is smaller in size (e.g., finer particles, such as dust) than the physical filtration means 102 and can thus reduce the load on the physicals filtration means 102 and improve air flow over time.
As can be seen, in this example embodiment, the acoustic filtration means 101 includes a plurality of ultrasonic transducers disposed about the engine inlet 100 and coupled thereto (e.g., through inner wall 107). In this way, the acoustic filtration means 101 achieve full or near-full coverage of the engine inlet 100, which further aids in ensuring sufficient clarification and/or filtration of the incoming air. As explained above, the acoustic filtration means 101 can be one or more ultrasonic transducers including a piezoelectric material that is configured to be driven to create an acoustic wave in the engine inlet 100. To achieve efficient trapping of material in the acoustic wave, the transducer(s) can be configured to be driven to create a multi-dimensional acoustic wave (including a three-dimensional acoustic wave).
Turning now to
The acoustic filtration means 201 can include one or more ultrasonic transducers as described herein. Further, the ultrasonic transducer(s) can be configured to be driven to create an angled acoustic wave oriented at an acute angle relative to the direction of mean flow through the engine inlet. In this way, as seen in
Located downstream of the physical filtration means 302 and the intake manifold 303 is acoustic filtration means 301. In this example embodiment, the acoustic filtration means 301 includes a pair of tandem rotors 301a, 301b, one configured to remain stationary and the other configured to rotate relative to the stationary rotor. In this example, rotor 301a rotates and rotor 301b is stationary, however, in other examples, rotor 301a can be stationary and rotor 301b can rotate. As shown in
Another example engine inlet 400 is illustrated in
Other physical filtration means may be used in conjunction with the acoustic filtration means of the present disclosure to assist in the separation of particles from an air stream. Additional example physical filtration means include high efficiency particulate air (HEPA) filters. These filters can, for example, be constructed from nano-fiber fabrics (e.g., made of carbon nanotube fibers) to provide increased surface and smaller pore size, enabling the capture and separation of finer particles than conventional filters. As explained above, the use of acoustic separation means in conjunction with physical filtration means aids in reducing the load on the physical filtration means, such that air flow is improved over time.
The present disclosure has been described with reference to example embodiments. Modifications and alterations may occur to others upon reading and understanding the preceding detailed description. It is intended that the present disclosure be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
This application claims priority to U.S. Provisional Patent Application Ser. No. 62/357,418, filed on Jul. 1, 2016, the disclosure of which is hereby fully incorporated herein by reference in its entirety.
Number | Date | Country | |
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62357418 | Jul 2016 | US |