This application claims priority to European Patent Application No. 10195791.8, filed Dec. 17, 2010, which is incorporated herein by reference.
The disclosure relates activating a safety gear for an elevator installation.
Elevator systems are built into buildings. They comprise an elevator car which, via suspension means such as suspension ropes or suspension belts, is connected to a counterweight or to a second elevator car. By means of a drive, which can be chosen to act on the suspension means, or directly on the car or counterweight, the car is moved along essentially vertical guiderails. The elevator system is used to transport persons and goods between one or more stories in the building.
The elevator system contains apparatus to secure the elevator car in case of failure of the drive or of the suspension means, or to prevent undesired drifting away or falling when stopping at a floor. For this purpose, safety gears are generally used which, in case of need, can brake the elevator car on the guiderails.
Historically, such safety gears were actuated by mechanical speed governors. Today, however, electronic monitoring devices are also used, which, in case of need, can activate braking apparatus or safety gears.
So as to be able nonetheless to rely on known safety gears, electromechanical actuating units are often required which, when correspondingly triggered, can actuate safety gears.
From EP0543154 such a device is known. By its means, in case of need, an auxiliary caliper brake is brought into engagement with a guiderail, and this auxiliary caliper brake actuates an existing lever system, by means of which safety gears are actuated. This auxiliary caliper brake is designed to be able to move the lever system and mass components of the safety gear, or to actuate the safety gear. The electromagnetic units are dimensioned correspondingly large.
From WO 2008/057116 a similar device is known. By this means, in case of need, a coupler body that is arranged in a safety gear is pressed against a guiderail, whereby the safety gear is actuated.
From U.S. Pat. No. 7,575,099 a further such device is known. In this solution, in case of need, engagement wedges of a safety gear are actuated directly by springs. The springs are pretensioned by an electromagnet and, in case of need, the pretensioned springs are released. The springs can be reset or retensioned again by means of a spindle drive. This electromagnet is dimensioned correspondingly large, since the entire pretension force of a plurality of springs should be absorbed directly and held.
At least some of the disclosed embodiments allow for actuation of a safety gear in an elevator system by means of electric triggering, and to its integration in the elevator system.
An elevator system serves to transport goods and persons in a building. For this purpose, to accommodate the persons and goods, the elevator system contains at least one elevator car, as well as generally a counterweight. Counterweight and elevator car are connected together via one or more suspension means such as, for example, a suspension rope, a suspension belt, or another suspension means. These suspension means are passed over a reverser pulley or drive sheave, and the counterweight and the elevator car thereby move in opposite directions in the building, more precisely in an elevator hoistway that is provided in the building. To prevent the car, and in some cases also the counterweight, from falling, or also to prevent other faulty behavior of these moving bodies—“moving body” being hereinafter understood to mean either the elevator car or the counterweight—at least the elevator car, and in some cases also the counterweight, is equipped with a safety gear. The moving body generally contains two safety gears, each of which is assigned to a guiderail. The guiderails—generally two guiderails—guide the moving body along the elevator hoistway, and contain a web on which the safety gear can engage for the purpose of braking. Actuation of the safety gear is effected by, for example, raising an engagement wedge, an engagement roller, or an engagement eccentric, or turning one or more of the latter into an engaged position. Such an embodiment of a conventional safety gear is, for example, an eccentric safety gear. Herein, to initialize a braking or engagement operation, the engagement element in the form of an eccentric must be turned so that it comes into contact with the guiderail, which it then grips and thereby can generate a gripping and braking force.
In some embodiments, a device for actuating the safety gear that is arranged on the traveling body and connected to the safety gear actuates the safety gear, or raises the engagement wedge or engagement roller, or turns the engagement element into the engaged position. The device for actuating the safety gear contains at least one coupler body, which is mounted swivelably on the traveling body. In case of need, the coupler body is pressed against the elevator hoistway, or possibly against the guiderail or braking rail. By means of a relative movement between the pressed-on coupler body and the safety gear, actuation of the safety gear is effected. The relative movement arises through the coupler body, which is pressed against the elevator hoistway, or guiderails or braking rail respectively, being held tight at the point of contact with the rail, and the traveling body, which continues to move with the safety gear, thereby continuing to move relative to this point. The coupler body possibly contains a curve-shaped coupler surface and is arranged swivelably about a swivel axle in the device for actuating the safety gear. In this embodiment, the curve-shaped coupler surface can now swivel the coupler body and thereby raise the engagement wedge, or engagement roller, or engagement element into the engaged position. For this purpose, the engagement body is connected to the engagement wedge, engagement roller, or engagement element by means of a connecting bar.
The device for actuating the safety gear can be arranged directly adjacent to, and above or below, the safety gear in a separate housing.
With such a device for actuating the safety gear, the safety gear can be actuated quickly and safely. The coupler body can be operated independent of the safety gear, and can be connected to existing safety gears by means of the connecting bar. Also, the swivel axle or pivot can be easily mounted on, or integrated in, a housing of the device for actuating the safety gear.
Alternatively, the swivel axle or pivot can also be integrated in a housing of the safety gear.
In a variant embodiment, the curve-shaped coupler surface is embodied in such manner that a press-on force of the coupler body on the elevator hoistway, or guiderail or braking rail respectively, increases over a swivel range of the coupler body. The curved embodiment of the coupler surface makes it possible that, with a relatively low press-on force, the swiveling can be initialized, and that over the swivel angle the press-on force increases, and thereby the force that is available for actuating the safety gear also increases.
In a variant embodiment, the traveling body, which is arranged to be movable along at least two guiderails or braking rails, is equipped with at least two safety gears. Of these, a first safety gear interacts with a first guiderail or braking rail, and a second safety gear interacts with a second guiderail or braking rail. Each of the safety gears is connected to a respective device for actuating the safety gear, by which it can be actuated in case of need. In one embodiment, the two swivel axles of the two coupler bodies are coupled together, i.e. for example, by means of a connecting axle. The two coupler bodies are thus swiveled together. The two devices for actuating the safety gear are thus coupled together in such manner that both devices for actuating the safety gear, and thus both safety gears, are actuated essentially synchronously. An unsymmetrical actuation of the safety gears is hereby prevented.
In a variant embodiment, each of the devices for actuating the safety gear is designed in such manner that it alone can actuate the safety gear that is coupled via the swivel axle of the coupler body. The safety of the elevator system is thereby increased. The two devices for actuating the safety gear can be triggered together, and thereby actuate the respective associated safety gear. In the event, for example, of failure of one of the two devices for actuating the safety gear, the remaining device alone is fully capable of actuating both of the safety gears.
In a variant embodiment, the curve-shaped coupler surface of the coupler body is connected to the safety gear via a free-running device. Via a first area of the relative movement between the coupler body, which is pressed against the elevator hoistway, or possibly against the guiderail or braking machine, and the safety gear, only the coupler body is swiveled, with the result that the press-on force of the coupler body on the elevator hoistway, or guiderail or braking rail respectively, is increased. Only via a second area of the relative movement is the safety gear then actuated. This in turn allows the press-on force in the first work-step of the actuation operation to be kept small, since only the coupler body itself need be swiveled. Over this first area, because of the correspondingly formed curve-shaped coupler surface, the press-on force increases, and then correspondingly, in the second area of the relative movement, an increased actuation force is available for actuation of the safety gear.
In a variant embodiment, by means of a press-on spring, possibly by means of a compression spring, the coupler body is pressed against the elevator hoistway, or guiderail or braking rail respectively, and by means of an electromagnet can be held in a ready position. This embodiment can be particularly safe. In the event of failure to trigger, or loss of energy, the electromagnet inevitably deenergizes and the press-on spring presses the coupler body on. Possibly, the electromagnets of two devices for actuating the safety gear are connected together in series. This can additionally ensure that triggering of the safety gears arranged on both sides of the traveling body occurs synchronously. Alternatively, the electromagnet can also only relieve a feeder device so that the coupler body is held, for example by a spring, at a distance from the elevator hoistway, or from the guiderail or braking rail respectively.
In a variant embodiment, the coupler body contains a movable and a fixed coupler part. The movable coupler part is thereby by means of the press-on spring pressable against the elevator hoistway, or guiderail or braking rail respectively, and the electromagnet can hold the movable coupler part in the ready position. The movable coupler part is thereby guided in the fixed coupler part. The movable coupler part can be embodied small and with low mass. The response time can thereby be kept short. The movable coupler part creates the first friction contact with the elevator hoistway, or guiderail or braking rail respectively. After a small swivel movement, the friction contact of the movable coupler part transfers to the fixed coupler part, which, from this moment on, secures the further swivel movement. The coupler surface of the coupler body is formed jointly by the movable and fixed coupler parts. This coupler surface can be non-slip, for example with an embossed, knurled, or otherwise structured surface.
Possibly, the electromagnet, which in this embodiment holds the movable coupler part in the ready position, is arranged in the area of the swivel axle of the coupler body, or possibly directly in the connecting axle of the two devices for actuating the safety gear.
In a variant embodiment, the electromagnet is integrated into an electromechanical feeder device. This electromechanical feeder device is, for example, arranged in the area of the swivel axle, possibly directly in the connecting axle, of the coupler body.
Each connecting axle consists of a connecting element, which is assigned to the respective first and second device for actuating the safety gear, and a connecting element, possibly a connecting tube, which connects the two connecting elements. The length of the connecting element is adapted to a width of the travel body, or to a distance of the two devices for actuating the safety gear. The electromechanical feeder device is now, for example, integrated in, or in areas of, the connecting element. Thereby, for each device for actuating the safety gear, a respective separate feeder device is provided, but which can—as already explained—in case of need also entrain, via the connecting axle, the second device for actuating the safety gear.
In an example, the feeder device consists of the electromagnet in the form of a lifting magnet, which is arranged in the alignment of the connecting element and which, in normal operation, holds an armature pin against the force of an armature spring. The armature pin is provided with a conical, or wedge-shaped, pressure point. Immediately the electromagnet is switched currentless, the armature spring pushes the armature pin away and, via the wedge incline or the conical pressure point, a guide pin is pushed away. This guide pin is a component part of the movable coupler part of the coupler body, and/or is connected to the latter. In normal operation, this guide pin is held with a guide spring in the ready position, so at a distance from the elevator hoistway, or guiderail or braking rail respectively, and in currentless state of the electromagnet via the wedge incline the armature pin pushes the guide pin, together with the movable coupler part, against the elevator hoistway, or guiderail or braking rail respectively. To verify correct response of the device for actuating the safety gear, the working positions can be monitored by switches.
This said form of the feeder device can allow a spacesaving construction, and a holding force of the electromagnet can be chosen to be small. Moreover, the arrangement of the feeder device in the connecting axle can be advantageous since, on swiveling of the coupler body, an axle center of the connecting axle undergoes no displacement and, inside the connecting axle, the electromagnet is protected against dust, grime, and abraded metal such as corrosion dust.
In a variant embodiment, the device for actuating the safety gear further contains a counterpressure roller, which is arranged on a surface of the elevator hoistway, or guiderail or braking rail respectively, that lies opposite the coupler body and which assures the position of the device for actuating the safety gears relative to the elevator hoistway, or guiderail or braking rail respectively. The device for actuating the safety gear can be built into the housing of the device for actuating the safety gear. This housing can be used for fastening to the traveling body, as well as for fastening to the safety gear. With the counterpressure roller that is arranged in the housing, the surface of the elevator hoistway, or guiderail or braking rail respectively, on which the device for actuating the safety gear engages, is relieved. Moreover, in a further development of the solution, a speed sensor can be built into this counterpressure roller, which measures a travel speed of the elevator and, on a critical travel speed being exceeded, automatically immediately triggers the device for actuating the safety gear, and thereby the safety gear. In addition, the second device for actuating the safety gear can also be equipped with a counterpressure roller with speed sensor. A redundant monitoring of the speed can thereby be realized.
In a variant embodiment, in the event of the traveling body coming to a halt, the device for actuating the safety gear is activated. This means that, on halting at a stop, the electromagnet or an equivalent actuator releases the coupler body, whereby the latter is pressed against the elevator hoistway, or guiderail or braking rail respectively. As long as the traveling body moves in a free swivel area of the device for actuating the safety gear, the safety gear is not yet actuated, and the device for actuating the safety gear can be reset by switching the electromagnet on again. If, however, the travel body moves away from the landing by a relatively large amount, or drifts away in uncontrolled manner, the coupler body, which rests against the elevator hoistway, or guiderail or braking rail respectively, actuates the safety gear. A good protection against an unintentional sliding away of the traveling body is thereby obtained.
In a variant embodiment of an elevator system, the traveling body, or primarily the elevator car, contains an electronic safety device, or is connected to the latter. The electronic safety device can detect a deviation of the travel speed from a reference speed and, in case of need, trigger the device for actuating the safety gear, and thereby the safety gear.
Alternatively or complementarily, the traveling body, or primarily the elevator car, contains a monitoring device, or is connected to the latter. The monitoring device is, for example in the event of a standstill of the elevator car, activated, and can detect a possible unexpected drifting away of the elevator car from a standstill, and can, in case of need, trigger the device for actuating the safety gear, and thereby also actuate the safety gear.
In a variant embodiment of an elevator installation, a further traveling body, for example a counterweight, contains a further device for actuating the safety gear as already explained. In an embodiment, this further traveling body possibly contains a speed sensor which is built into the counterpressure roller, as already explained, and it contains an energy supply with energy store which is generated, for example, by means of a following roller generator. This device can then execute a securing of this further traveling body, without further electrical connections being necessary. A status signal can be wirelessly transmitted via a radio connection.
Alternatively, a traveling cable or compensating rope can be used between the traveling bodies, generally between the car and the counterweight, to transmit the necessary signals and energy. In this case, in case of need, self-evidently the speed and safety information can be processed in one of the traveling bodies, and then transmitted to the other traveling body.
In an embodiment of the elevator system, the safety gear is an eccentric safety gear. An eccentric safety gear of this type is known, for example, from disclosure DE2139056. The device for actuating the safety gear can be connected to the eccentric of the eccentric safety gear by means of the connecting bar, by which means a direct actuation of a safety gear of this type is assured. Necessary dimensions of the device for actuating the safety gear can be adapted to the requirements of the safety gear. If the safety gear is embodied for actuation in both directions of travel, in case of need, the device for actuating the safety gear can be designed for two-sided actuation.
In a variant embodiment, the device for actuating the safety gear is supplied with electrical energy from an energy store. This is, for example, a chargeable battery. The energy store prevents, for example, an undesired actuation of the device for actuating the safety gear in the event of a power failure in the building. The traveling body can hence first be brought to a standstill by normal braking measures. This energy store can also supply other functional groups with emergency electric power.
In a variant configuration, a pair of safety gears with associated devices for actuating the safety gear are arranged on the car. The devices for actuating the safety gear are connected together by means of the connecting axle, and both devices for actuating the safety gear are provided with an electromechanical feeder device. The devices for actuating the safety gear, or the electromechanical feeder device, are triggered by the safety device. For example, the safety device triggers the electromagnets of the electromechanical feeder device directly or via corresponding brake control devices. The electromagnets can be, as already described above, connected in series.
The electronic governor can, for example, be a speed-monitoring device such as is used in WO03004397, it can contain separate speed sensors or systems for determining the speed, or it can be a monitoring device, which evaluates a rotational speed of rollers on the car which roll along the guiderails, or it can be a safety monitoring system such as is presented in EP1602610. The safety device can be equipped with electrical energy stores such as batteries, accumulators, or capacitor batteries. With the aid of these energy stores, in the event of a power failure in the building, the safety device is kept active for a predefined time. In case of need, these energy accumulators can be combined for various functional groups. Instead of a pair of safety gears, a plurality of pairs of safety gears with, in each case, respective associated devices for actuating the safety gear, can be mounted on the car.
In another variant configuration, the counterweight is equipped with safety gears which, in the event of a lost suspension force, are actuated by means of a slack-rope monitor or slack-rope trigger. In this case, the safety gear on the counterweight is only actuated on loss of the suspension force at the counterweight, which is the case, for example, on failure of a suspension means. To prevent inadvertent triggering caused, for example, by rope oscillations, the slack-rope monitor is provided with a damping element, such as a pneumatic damper. An advantage of this type of triggering of the safety gear is that no electrical connection of the counterweight to the elevator system is required, and that the counterweight is nonetheless effectively secured against falling. A possible erroneous triggering of the safety gear on the counterweight can be monitored on the car or on the drive since, on triggering of this safety gear, a sudden strong change of load on the drive, or in the suspension means, results.
The disclosed technologies are explained below using exemplary embodiments and using the figures. Shown are in:
a an electromechanical feeder device in a ready position;
b the electromechanical feeder device of
In the figures, the same reference numbers and letters are used for identically functioning parts in all figures.
The elevator car 3 is equipped with a safety gear 11 which is suitable for securing and/or decelerating the elevator car 3 in the event of an unexpected movement, overspeed, or at a stop. In the example, the safety gear 11 is arranged under the elevator car 3. The safety gear 11 is electrically controlled and, for this purpose, is connected to a device for actuating the safety gear 18. Provided for controlling this device for actuating the safety gear 18 is a safety device 41 and optionally a monitoring device 42. The safety device 41 is connected to sensors. Such a sensor is, for example, a speed sensor 40. The speed sensor 40 can be a tachogenerator or an increment pulse generator which, for example, is integrated into one or more guide rollers or also into return pulleys. Position transducers or acceleration sensors can also be used, from which a momentary travel speed can be determined. From these signals, the safety device 41 determines the safety state of the elevator system, and correspondingly triggers the device for actuating the safety gear 18. Possibly arranged in the area of the safety device 41 is also an energy store 46, for example an accumulator in the form of supercapacitors. This makes it possible in this elevator system to dispense with a mechanical speed governor such as is normally used.
The monitoring device 42 monitors, for example, the elevator car at standstill, when the elevator car is stationary at a floor for the purpose of loading or unloading. The monitoring device monitors the stationary position of the elevator car and, in case of need, triggers a corresponding device for actuating the safety gear.
Both of the devices for actuating the safety gear 18, 18.1, 18.2, and the corresponding safety gears 11, 11.1, 11.2 that are to be controlled, are constructed functionally identical. They may differ through being constructed as mirror images. In the following explanations of the device for actuating the safety gear, although reference is made to only one of the devices for actuating the safety gears 18, this always includes the left-hand as well as the right-hand device for actuating the safety gear 18.1, 18.2. In the example according to
Also borne on the swivel axle 22 is a control arm 27. The control arm 27 is movable relative to the coupler body 20. By use of a safety gear that is actuatable on both sides, as shown in the example, it is held in a normal position—in the example, horizontal. This retainer can be embodied, for example, by a ball catch, or magnetically, or by means of springs. Arranged on the coupler body 20 are couplers 28. On turning of the coupler body 20, the control arm 27 is held in the normal position until the coupler 28 entrains the control arm 27 (see
Relative to the swivel axle 22, the coupler surface 21 of the coupler body 20 is embodied in such manner that a distance of the coupler surface 21 to the swivel axle 22, depending on an angle of rotation that results from turning of the coupler body 20, increases.
In the example, the coupler body 20 is embodied in two parts. It contains a fixed coupler part 20.1, which forms the main body of the coupler body 20. The fixed coupler part 20.1 contains the coupler 28, which, when sufficiently turned, entrains the control arm 27. Embedded in the fixed coupler part 20.1 is a movable coupler part 20.2. In the ready position, as shown in
If the device for actuating the safety gear 18 is now triggered, for example, by the safety device 41 or the monitoring device 42 (
However, as soon as the traveling body or the device for actuating the safety gear 18, as shown in
However, if the traveling body or the device for actuating the safety gear 18, as shown in
By means of the connecting bar 17 and a possible arrangement of levers or joints, also safety gears with engagement wedges or engagement rollers can be used or actuated. In the case of such safety gears, instead of the eccentric, a wedge or roller can be correspondingly raised.
As mentioned, in the example of
By switching the electromagnet 29 on and off, the movable coupler part 20.2 of the coupler body 20 can be switched, or moved, between the ready position and the operating position. In the example, the under-current state of the electromagnet 29 corresponds to the ready position. Since, in the first step of actuating the safety gear 11, only the coupler body 20 is moved, an associated press-on force can be selected small. This means that a correspondingly smaller electromagnet can be chosen, whereby also an energy consumption can be held small.
Self-evidently, in principle, this operating principle can also be used in reverse, through an energized electromagnet pressing against the movable coupler part 20.2 and the armature spring holding the coupler part in the ready state. Although this requires less energy, it requires a supply of electrical energy at all times.
When the coupler body 20 is swiveled on the connecting axle 23 or on the connecting element 23.1 of the connecting axle 23 respectively according to the free run of the free-running device 26 (see
Since, possibly, a feeder device 43 is built into both end-areas of the connecting axle 23, also in the case of a failure of one of the feeder devices 43, both safety gears can still be actuated synchronously. As shown diagrammatically in
The feeder device, or an operating position of the device for actuating the safety gear respectively, can be monitored by means of electric switches or sensors. These switches or sensors are not shown in the figures, they are arranged by the expert according to need.
Shown in
The counterweight 4 can also be provided with a device for actuating the safety gear 18 as explained in the foregoing descriptions, wherein triggering of the latter can take place through a separate control device, or through control and energy connections via traveling cables, compensating ropes, or suchlike.
The arrangements shown can be adapted to various elevator systems. For example, the brakes can be mounted above or below the car 3. Also a plurality of brake pairs can be used on a car 3. The brake device can also be used in an elevator system with a plurality of cars, each of the cars then having at least one such brake device. In case of need, the brake device can also be mounted on the counterweight 4, or it can be mounted on a self-propelled car.
Having illustrated and described the principles of the disclosed technologies, it will be apparent to those skilled in the art that the disclosed embodiments can be modified in arrangement and detail without departing from such principles. In view of the many possible embodiments to which the principles of the disclosed technologies can be applied, it should be recognized that the illustrated embodiments are only examples of the technologies and should not be taken as limiting the scope of the invention. Rather, the scope of the invention is defined by the following claims and their equivalents. We therefore claim as our invention all that comes within the scope and spirit of these claims.
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