The present disclosure relates generally to switching devices, and particularly to circuit breakers. Extensive use of circuit breakers has promoted the development of standardized circuit breaker housing dimensions. For example, it is common that single pole circuit breakers sold in Europe for residential and/or lighting applications are contained within housings that are 18 millimeters wide. Similarly, it is common that single pole circuit breakers sold in the US for residential and/or lighting applications are contained within housings that are 0.75 inches wide. With careful allocation of the internal space, it is possible to increase the number of circuit protection devices within a housing of given envelope dimensions. For example, many circuit breaker housings having the standardized envelope dimensions to incorporate a single power pole now additionally include protection for a neutral pole. Further, circuit breakers that include two active power poles within the standard housing dimensions for a single pole breaker have been developed. Present circuit breakers having two active power poles within the aforementioned standardized envelope dimensions, which originally incorporated only a single power pole, utilize a common activation mechanism such that activation of one power pole similarly activates (or deactivates) the other power pole. Present circuit breakers also utilize an interconnected tripping mechanism such that a trip event on one power pole results in a trip event on the other. This results in a change of a conduction path for each power pole in response to an activation or trip event relating to only one power pole. Accordingly, the art may be advanced by an improved power pole interruption arrangement.
An embodiment of the invention includes a circuit breaker with a single pole module housing having a 1 W width with a first conduction path and a second conduction path disposed within the single pole module housing. The first and second conduction paths are electrically isolated from each other via an interior wall of the single pole module housing. A first activation mechanism is in operable communication with the first conduction path and a second activation mechanism is in operable communication with the second conduction path. The first activation mechanism is in operable communication with the first conduction path independent of the second activation mechanism and the second conduction path. The second activation mechanism is in operable communication with the second conduction path independent of the first activation mechanism and the first conduction path.
Another embodiment of the invention includes a circuit breaker with a single pole module housing having a 1 W width with a first conduction path and a second conduction path disposed within the single pole module housing, the first and second conduction paths being electrically isolated from each other via an interior wall of the single pole module housing. The circuit breaker includes means for activation of the first conduction path and means for activation of the second conduction path. The activation means of the first conduction path is independent of the activation means of the second conduction path and the second conduction path; and the activation means of the second conduction path is independent of the activation means of the first conduction path and the first conduction path.
These and other advantages and features will be more readily understood from the following detailed description of preferred embodiments of the invention that is provided in connection with the accompanying drawings.
Referring to the exemplary drawings wherein like elements are numbered alike in the accompanying Figures:
An embodiment of the invention provides a circuit breaker with two circuit protection paths, each path having an independent conduction path, an independent trip mechanism, and an independent activation mechanism, also herein referred to as a toggle. The trip and activation mechanisms of each circuit protection path are appropriately coupled with the associated conduction path for opening and closing the associated conduction path on demand. Each circuit protection path within the circuit breaker includes both thermal and electromagnetic protection devices. In an embodiment, the circuit breaker accommodates two coils to provide electromagnetic protection, one coil for each conduction path, two bimetallic strips for thermal protection, one bimetal for each conduction path, and two arc chambers, one for each conduction path, to extinguish an electrical arc generated during an opening action of the circuit breaker. From the foregoing, it will be appreciated that independent protection is provided to two separate conduction paths, or circuits.
Referring now to
Referring now to
A current path 200, also herein referred to as a first conduction path, through pole 113 is depicted in
While not specifically illustrated it will be appreciated that a second conduction path through the second pole 114 is a mirror image of the first conduction path 200. The first conduction path 200 and the second conduction path are electrically isolated from each other via the base 125. Each of the first conduction path 200 and the second conduction path are independent of the other, and operate exclusive of a status of the other. Each of the first conduction path 200 and the second conduction path are absent either a mechanical or an electrical link with the other circuit protection path.
In an exemplary embodiment, a bias force is applied to the contact arm 230 via an extension spring 255. The bias force tends to cause counterclockwise rotation of the contact arm 230 about the pivot 250 to dispose the contact arm 230 in the OPEN position. The contact arm 230 includes a pin 260. A release link 270 is in operable communication with the pin 260 of the contact arm 230 via a hook 275. A bias force is applied to the release link 270 by a torsion spring 278. The bias force applied by the spring 278 tends to cause clockwise rotation of the release link 270 about a movable pivot 280, which will be described further below. As depicted in
In an embodiment, the circuit breaker 100 provides electromagnetic circuit protection via the coil 210 in operable communication with the release link 270. In response to a large increase in current (as may result from an electrical short-circuit condition) that exceeds a predefined value, the coil 210 is configured to activate a plunger 285, which, in turn, will displace forward as indicated by a direction line 290. Operation of the coil 210, including activation of the plunger 285, in response to the large increase in current within the conduction path 200 of the first pole 113 is independent of, or absent either a mechanical or electrical link to, and does not effect a change of, components within the second pole 114, such as a coil. As the plunger translates forward, it contacts the release link 270, and causes the release link 270 to rotate in a counterclockwise direction about the pivot 280. In response to the clockwise rotation of the release link 270 about the pivot 280, the hook 275 releases the pin 260, and the contact arm 230, responsive to the bias force provided by the extension spring 255, rotates counterclockwise about the pivot 250 to the OPEN position. A bias force is applied to the plunger 285 via a spring (not shown) disposed within the coil 210. The bias force tends to cause the plunger 285 to translate opposite the forward direction 290, such that subsequent to the large increase in current, a resetting of the plunger 285 is automatically provided.
The circuit breaker 100 provides thermal protection via the bimetallic strip 240. As current flows through the bimetallic strip 240, heating will occur as a result of the material resistance. Heating of the bimetallic strip 240, in response to the current flow within the conduction path 200 of the first pole 113 is independent of, or absent either a mechanical or electrical link to, and does not effect a change of, components within the second pole 114, such as a bimetallic strip. This heating will cause a defined displacement at the free end of the bimetallic strip 240. If the current (and heating) exceed a defined threshold, the displacement of the bimetallic strip 240 contacts a thermal lever 295, and causes a counterclockwise rotation of the thermal lever 295 about a pivot 300. The thermal lever 295 is in operable communication with the release link 270 via a connection 305, such as a pin, or a cam surface, for example. In response to the counterclockwise rotation of the thermal lever 295, the connection 305 causes counterclockwise rotation of the release link 270 about the pivot 280. In response to the clockwise rotation of the release link 270 about the pivot 280, the hook 275 releases the pin 260, and the contact arm 230, responsive to the bias force provided by the extension spring 255, rotates counterclockwise about the pivot 250 to the OPEN position. A torsion spring 307 applies a bias force that tends to cause a clockwise rotation of the thermal lever 295, such that as the bimetallic strip 240 cools, a resetting of the thermal lever 295 to the position depicted in
In the art, the opening action via the coil 210 or bimetal 240 due to an overcurrent condition is referred to as a trip action. In an embodiment, an arc extinguishing device 308 is disposed proximate the fixed contact 220 and the moving contact 225, and extinguishes arcs that may be created during the trip action of the circuit breaker 100. In response to the trip action, as described above, the release link 270 rotates in a counterclockwise direction about the pivot 280. In response to the counterclockwise rotation of the release link 270, a shoulder 310 disposed upon the release link 270 contacts a link 315 in operable connection with the toggle 112 and the release link 270. In response to the contact of the shoulder 310 to the link 315, the link 315 causes the toggle 112 to rotate in a clockwise direction about a pivot 320 to a TRIPPED position 325, to provide a visual indication that the trip mechanism 115 has experienced the overcurrent condition leading to the trip action.
The toggle 112 is in operable communication with the first conduction path 200 independent of, or absent either a mechanical or electrical link to, and does not effect a change of, the toggle 111 and the second conduction path. Likewise, the toggle 111 is in operable communication with the second conduction path independent of, or absent either a mechanical or electrical link to, and does not effect a change of, the toggle 112 and the first conduction path 200.
The toggle 112 rotates from the ON position 248 to an OFF position 330 causing the contact arm 230 to rotate about the pivot 250 to the OPEN position. Rotation of the toggle 112 from the ON position 248 to the OFF position 330 is independent, or does not effect a change, of components within the second pole 114, including the toggle 111. The toggle 112 rotates from the TRIPPED position 325 to the OFF position 330 to effect a reset of the trip mechanism 115 following the trip action, as will be described further below. Rotation of the toggle 112 from the TRIPPED position 325 to the OFF position 330 is independent, or does not effect a change, of components within the second pole 114. Likewise, rotation of the toggle 111 corresponding to the second pole 114 is independent of components within the first pole 113, including the toggle 112.
While
In response to rotation of the toggle 112 clockwise from the ON position 248 to the OFF position 330, the link 315 causes translation of the pivot 280 and the release link 270 via a guidance groove (not visible) within the base 125 of the circuit breaker 100. The translation of the pivot 280 and release link 270, as defined by the guidance groove, is in a direction indicated by reference numeral 335. Further, the pin 260 remains engaged within the hook 275. The pin 260 therefore translates with the release link 270 thereby allowing rotation of the contact arm 230 about the pivot 250 to the OPEN position.
As described above, in response to the trip action, the release link 270 rotates counterclockwise about pivot 280, hook 275 disengages pin 260, and link 315 causes rotation of the toggle 112 to the TRIPPED position 325. In response to disengagement of the pin 260 from the hook 275, the bias force provided by the extension spring 255 causes rotation of the contact arm 230 counterclockwise about pivot 250 to the OPEN position.
In response to clockwise rotation of the toggle 112 from the TRIPPED position 325 to the OFF position 330, the link 315 causes translation of the pivot 280 and release link 270 via the guidance groove within the base 125 in the direction 335. In response to translation of the pivot 280 and the release link 270 to dispose the opening of the hook 275 proximate the position of the pin 260 corresponding to the OPEN position of the contact arm 230, the clockwise bias force provided by the torsion spring 278 causes the release link 270 to rotate about the pivot 280 thereby causing the hook 275 to engage the pin 260.
In response to rotating the toggle 112 from the OFF position 330 to the ON position 248, the link 315, via the guidance groove, causes the pivot 280 and the release link 270 to translate opposite the direction 335. Rotation of the toggle 112 from the OFF position 330 to the ON position 248 is independent, or does not effect a change, of components within the second pole 114. In response to the toggle 112 being in the OFF position 330, the pin 260 is engaged within the hook 275 of the contact arm 230. In response to the translation of the pivot 280 and the release link 270, the contact arm 230 rotates about the pivot 250 to the CLOSED position.
In an embodiment, an external tripping lever 340 is connected the contact arm 230 via a connector 345, such as a pin or cam surface, for example. The external tripping lever 340 includes a connector 350, (also visible with reference to
While an exemplary embodiment of a trip mechanism has been described depicting a single contact arrangement utilizing a contact arm with one movable contact to interrupt current via rotary motion, it will be appreciated that the scope of the invention is not so limited, and that the invention also applies to other methods to interrupt current flow, such as contact arms that may utilize linear motion, or alternate contact arrangements, such as double contacts, for example. Further, while an exemplary embodiment has been described depicting an arc extinguishing device with one arc chute, it will be appreciated that the scope of the invention is not so limited, and that the invention also applies to other arc extinguishing arrangements, such as an extinguishing device with two arc chutes, for example.
The bimetallic strip 240 depicted in the exemplary embodiment of
While an exemplary embodiment has been described with current flow through pole 113 in a first direction, it will be appreciated that scope of the invention is not so limited, and that the invention also applies to a circuit protection device through which current may flow in the opposite direction. While the current path has been described for one pole 113, it will be appreciated that an exemplary embodiment of the invention employs two poles 113, 114 as depicted in
Referring now to
Referring now to
As disclosed, some embodiments of the invention may include some of the following advantages: the ability to independently protect more than one pole of power within a circuit breaker having standardized single pole envelope dimensions; and the ability to independently control more than one pole of power within a circuit breaker having standardized single pole envelope dimensions.
While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best or only mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Also, in the drawings and the description, there have been disclosed exemplary embodiments of the invention and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention therefore not being so limited. Moreover, the use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
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Number | Date | Country | |
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20080157904 A1 | Jul 2008 | US |