The present technology relates generally to airbag safety systems, and more specifically, to airbag venting systems for use with airbags on aircraft and other vehicles, and associated systems and methods.
Various types of seat belt and airbag systems have been used to protect passengers in automobiles, aircraft, and other vehicles. In automobiles, for example, airbags typically deploy from the steering column, dashboard, side panel, and/or other fixed locations. In aircraft, airbags can deploy from seat belts (e.g., lap or shoulder belts), seats and/or other aircraft structures. In a typical airbag system, a sensor detects a rapid deceleration event (e.g., a collision or crash) and transmits a corresponding signal to an initiation device (e.g., a pyrotechnic device) on an airbag inflator. This causes the inflator to release compressed gas into the airbag, thereby rapidly inflating and deploying the airbag.
A typical airbag is designed to deploy toward an occupant and slow the velocity of the occupant to a rate that is non-injurious or reduces injury. Generally, the airbag is positioned between the occupant and the surrounding structure in the direction of impact. As the occupant contacts the airbag, the airbag is compressed against and/or into the surrounding structure and the internal pressure increases. As the internal airbag pressure increases, the rate of occupant deceleration also increases, and can become excessively high. The rate of deceleration can be reduced by using vents in the airbag to release some of the internal pressure during occupant impact. Such vents cannot release all the internal pressure during impact, however, because doing so would greatly reduce occupant protection. After the initial contact, compression of the airbag continues until the occupant's movement is momentarily arrested. At that time, the compressed airbag accelerates the occupant in an opposite direction (e.g., rearward toward the seat in which the occupant was seated). This is known as “airbag rebound.” Improved airbag systems are needed to enhance occupant protection by actively deflating airbags to reduce airbag rebound.
The present technology describes various embodiments of active airbag vent systems and methods of making and using such systems. The active airbag vent systems and methods described herein can reduce occupant rebound that may be experienced with conventional airbag systems. In several embodiments of the present technology, an active airbag vent system has a vent that remains closed during initial deployment of the airbag, but is then actively opened momentarily afterward to allow gas to escape from the airbag. The vent can be opened in response to a mechanical or electrical signal based on the internal pressure of the airbag (e.g., the airbag reaching a predetermined pressure threshold), the position of the occupant (e.g., the position of the occupant relative to a seat, an airbag, and/or another structure), and/or an elapsed time interval (e.g., a predetermined time period) after initial deployment of the airbag. The use of an active vent allows the airbag to maintain pressure during an accident or other rapid deceleration event to protect the occupant up to the point of occupant rebound, at which time the airbag pressure rapidly drops to reduce rebound.
In some embodiments of the present technology, an airbag system can include two inflators. The first inflator is operably connected to a main volume of the airbag to deploy and inflate the airbag. The second inflator is operably connected to a vent to rupture or release the vent after the airbag has at least partially deployed. The first and second inflators can be deployed by a single electronic module assembly and/or two separate electronic module assemblies configured to delay firing or initiation of the second inflator relative to the first inflator. The first inflator can be installed in the airbag and/or external to the airbag, and gas (e.g., air) can be routed into the airbag via a hose or other suitable delivery conduit extending from the first inflator to the airbag. As described herein, the second inflator can be also installed in the airbag and/or external to the airbag. A hose extending from the second inflator can be in fluid communication with the active vent. The active vent can be sewn, glued, heat sealed, or otherwise closed. The vent can be configured to release, rupture, and/or tear apart when, for example, gas from the second inflator expands the hose or inflates an airbag chamber inside the airbag against the vent.
Certain details are set forth in the following description and in
Many of the details, dimensions, angles and other features shown in
In the Figures, identical reference numbers identify identical or at least generally similar elements. To facilitate the discussion of any particular element, the most significant digit or digits of any reference number refer to the Figure in which that element is first introduced. For example, element 110 is first introduced and discussed with reference to
In the illustrated embodiment, the second web portion 104b carries an airbag 108 that is enclosed in a cover 106 prior to deployment. The airbag 108 is shown in
In the illustrated embodiment, the airbag system 110 includes one or more inflators 111 (identified individually as a first inflator 111a and a second inflator 111b). The inflators 111 can be operably coupled to one or more electronics assemblies 112 (e.g., an electronics module assembly (“EMA”); shown schematically) via corresponding electrical links 116 (e.g., a wire, electrical line, retractile cord, connector, wireless communication link, etc.; identified individually as a first electrical link 116a and a second electrical link 116b). The electronics assembly 112 can include one or more crash sensors 118 (e.g., a an acceleration sensor, such as a magnetic field sensor, etc.) and associated devices and circuitry configured to detect a rapid deceleration event above a preset magnitude, and transmit one or more corresponding signals to the inflators 111 via the electrical links 116. As described in greater detail below, in one embodiment the electronics assembly 112 is configured to transmit a first signal to the first inflator 111a to initiate deployment of the first airbag 108, and a second signal to the second inflator 111b to initiate deployment of a second airbag (not shown in
Each of the inflators 111 can include a canister, cylinder, and/or other container filled with a substantially inert compressed gas (e.g., air, nitrogen, helium, argon, etc.). The gas can be released by a spike in internal pressure caused by a pyrotechnic, electric, or other initiation device (not shown) that is activated by an electrical signal from the electronics assembly 112 in response to a rapid deceleration event or similar dynamic event (e.g., an impact, collision, crash, acceleration, etc.). In other embodiments, the inflators 111 can include a propellant-based gas generating device and/or other gas sources suitable for airbag inflation.
Each of the inflators 111a, 111b is operably coupled to a first end portion of a respective hose 114 (identified individually as a first hose 114a and a second hose 114b). A second end portion of the first hose 114a can be operably connected to the airbag 108 so that gas can flow from the first inflator 111a to the airbag 108 during deployment. As described in more detail below with reference to
In operation, the restraint system 100 can protect the occupant 101 during a crash, rapid deceleration event, or other type of dynamic event above a preset level of acceleration/deceleration. For example, upon detection of such an event, the electronics assembly 112 can transmit a first signal to the first inflator 111a via the first electrical link 116a, causing the compressed gas stored within the inflator 111a to rapidly inflate the first airbag 108 via the first hose 114a. As shown in
In the illustrated embodiment, the airbag 108 is carried on or otherwise supported by the second web portion 104b of the lap belt 103. In other embodiments, the airbag 108 can be carried on and deployed from the first web portion 104a, or from other portions of the web or other structures (e.g., adjacent vehicle or seat structures). For example, in certain embodiments the airbag 108 can deploy from a shoulder web, a seat back or other monument, and/or provide impact protection from different angles (e.g., side impact protection).
As schematically illustrated in
The deployment circuit 117 can be configured to transmit a second signal to the second inflator 111b via the second electrical link 116b after transmitting the first signal to the first inflator 111a to expand the second hose 114b or inflate a second airbag operably connected to the second hose 114b. The deployment circuit 117 and/or the microprocessor 113 can include one or more timers 119 (e.g., a resistor-capacitor circuit “RC circuit” or other timing circuit) and/or a programmable routine to instruct the deployment circuit 117 to transmit the second signal a short period of time after the first signal is sent or the rapid deceleration event is detected. For example, the microprocessor 113 or sensor 118 can send a signal to start the timer 119 or routine when a rapid deceleration event is detected or a signal is transmitted to initiate the first inflator 111a. The deployment circuit 117 can transmit the second signal to initiate the second inflator 111b after a time period of from about 100 ms to 200 ms, from about 100 ms to 180 ms, from about 100 ms to 172 ms, about 120 ms, about 130 ms, and/or a different time period after a predetermined event. The second signal can be sent, for example, a predetermined period of time after the first signal is sent, after detection of the rapid deceleration event, after initiation of the first inflator 111a, and/or after initial deployment of the airbag 108.
According to the embodiment of
As described above, the electronics assembly 112 can transmit a signal to the second inflator 111b to initiate the second inflator 111b after the first inflator 111a deploys the first airbag 108 (e.g., airbag 108a). For example, the electronics assembly 112 can stagger the first and second inflator signals by a period of time from about 100 ms to 200 ms, 100 ms to 180 ms, 100 ms to 172 ms, about 120 ms, or about 130 ms, and/or any value therebetween. In other embodiments, the electronics assembly 112 can transmit the second signal to the second inflator 111b to initiate second airbag inflation based on various other criteria, such as the internal pressure of the first airbag 108a (e.g., reaching a predetermined level). For example, the airbag 108 can include one or more pressure sensors 235 (shown schematically) to sense and provide internal pressure information to the electronics assembly 112. The electronics assembly 112 can be configured to transmit the second signal to initiate second airbag inflation when the internal pressure reaches a predetermined level. In other embodiments, other sensors (e.g., accelerometers, displacement sensors, etc.) in the airbag 108, lap belt 103, seat 102 (
As illustrated in the enlarged view of
In some embodiments, the second hose 114b can be sewn partially or substantially shut by a stitching 444 or other suitable fastener before one or more diffuser holes 446 in the second hose 114b. The partial closure of the second hose 114b limits the amount of gas escaping through the diffuser holes 446 so that the second hose 114b inflates more rapidly and, therefore, the more rapidly rupturing the first seam portion 437a. In this embodiment, the second hose 114b is not completely sewn shut by the stitching 444, as this could cause undue pressure in the second hose 114b when inflated, causing the second hose 114b to fail. Instead, the stitching 444 allows a relatively small amount of gas to seep or leak through the stitching 444 out the diffuser holes 446. Due to the more rapid inflation of the second hose 114b caused by the partially closed stitching 44, the second inflator 111b that inflates the second hose 114b can be smaller relative to the first inflator 111a (i.e., hold less compressed gas within the second inflator 111b than is held in the first inflator 111a) because less gas is needed to inflate the second hose 114b and rupture the first seam portion 437a. In various embodiments, the end portion of the second hose 114b can also be oriented or angled such that none or few of the diffuser holes 446 are directed inwardly toward the interior of the airbag 108c. For example, one, two, three, four, or more of the diffuser holes 446 can be directed toward the interior of the airbag 108c, while the remaining diffuser holes 446 are directed outwardly away from the interior of the airbag 108c. Orienting the second hose 114b in this manner reduces the amount of gas released back into the airbag 108c from the diffuser holes 446 when the first seam portion 437a is ruptured or released. According to certain embodiments, the second hose 114b can also be attached to the airbag 108c via one or more secondary fasteners 449 (e.g., stitching, clips, or other suitable fasteners) to prevent the second hose 114b from ripping away or separating from the airbag 108c after the first seam portion 437a is released as described in more detail below.
In operation, as in other embodiments described herein, the second inflator 111b is initiated momentarily after deployment of the airbag 108c to inflate the second hose 114b. When the second hose 114b inflates, it releases the first seam portion 437a (e.g., by rupturing or tearing apart the first stitching type 438) to rapidly deflate the airbag 108c. The release of the first seam portion 437b forms an opening (e.g., vent) in the airbag 108c that propagates to the ends of the first seam portion 437a. Accordingly, the length of the first seam portion 437a can affect the rate of deflation and/or amount of venting of the airbag 108c. Further, in certain embodiments, the stopper 448 at the end of the third seam portion 442 can prevent further propagation of the opening or vent formed by the first seam portion 437a. For example, if the opening created by the first seam portion 437a continues to propagate past an end portion of the second hose 114b, further propagation is ceased at the stopper 448.
Operation of the airbag assembly 500 of
The top cross-sectional views of
In operation, a single inflator 111a (not shown;
Similar to the embodiment illustrated in
In other embodiments, the airbag assembly 1000 includes a pull cord or other suitable mechanical release mechanism operably coupled to a free end portion of the first stitching type 1060 that extends outside of the airbag 108g. The release mechanism is activated to pull on the free end portion and unravel the first stitching type 1060 to release the patch 1052.
As illustrated in the enlarged view of
In certain embodiments, the thread portion 1061 can be crimped. Crimping the thread portion 1061 can prevent the first stitching type 1060 from being inadvertently pulled and unraveled as the airbag 108g is assembled and/or during deployment. For example, the crimped thread portion 1061 can be configured to withstand (e.g., sufficiently strong to not unravel or release in response to) forces applied during assembly or deployment of the airbag 108g, yet fragile enough to be released or unraveled in response to tension applied to the thread extension 1065 by an occupant striking the airbag 108g or a release mechanism (e.g., pull cord). Any of the features described with reference to the embodiment of
In the airbag assembly 1200 of
As described above with respect to
The structure and function of the various airbag systems and/or other associated components described herein can be at least generally similar in structure and function to corresponding systems and components described in U.S. patent application Ser. No. 13/174,659, filed Jun. 30, 2011, now U.S. Pat. No. 9,156,568, and titled INFLATABLE PERSONAL RESTRAINT SYSTEMS; U.S. patent application Ser. No. 09/143,756, filed Aug. 13, 1998, now U.S. Pat. No. 5,984,350, and titled VEHICLE SAFETY SYSTEM; U.S. patent application Ser. No. 10/672,606, filed Sep. 26, 2003, now U.S. Pat. No. 6,957,828, and titled INFLATABLE LAP BELT SAFETY BAG; U.S. patent application Ser. No. 09/253,874, filed Mar. 13, 2000, now U.S. Pat. No. 6,439,600, and titled SELF-CENTERING AIRBAG AND METHOD FOR MANUFACTURING AND TUNING THE SAME; U.S. patent application Ser. No. 09/523,875, filed Mar. 13, 2000, now U.S. Pat. No. 6,535,115, and titled AIR BAG HAVING EXCESSIVE EXTERNAL MAGNETIC FIELD PROTECTION CIRCUITRY; U.S. patent application Ser. No. 09/524,370, filed Mar. 14, 2000, now U.S. Pat. No. 6,217,066, and titled MULTIPLE INFLATOR SAFETY CUSHION; U.S. patent application Ser. No. 12/057,295, filed Mar. 27, 2008, now U.S. Pat. No. 7,665,761, and titled INFLATABLE PERSONAL RESTRAINT SYSTEMS AND ASSOCIATED METHODS OF USE AND MANUFACTURE; U.S. patent application Ser. No. 12/051,768, filed Mar. 19, 2008, now U.S. Pat. No. 7,980,590, and titled INFLATABLE PERSONAL RESTRAINT SYSTEMS HAVING WEB-MOUNTED INFLATORS AND ASSOCIATED METHODS OF USE AND MANUFACTURE; U.S. patent application Ser. No. 13/608,959, filed Sep. 10, 2012, now U.S. Pat. No. 9,176,202, and titled ELECTRONIC MODULE ASSEMBLY FOR INFLATABLE PERSONAL RESTRAINT SYSTEMS AND ASSOCIATED METHODS; U.S. patent application Ser. No. 13/170,079, filed Jun. 27, 2011, now abandoned, and titled SENSORS FOR DETECTING RAPID DECELERATION/ACCELERATION EVENTS; U.S. patent application Ser. No. 13/194,411, filed Jul. 29, 2011, now U.S. Pat. No. 8,439,398, and titled INFLATOR CONNECTORS FOR INFLATABLE PERSONAL RESTRAINTS AND ASSOCIATED SYSTEMS AND METHODS; U.S. patent application Ser. No. 13/227,392, filed Sep. 7, 2011, now U.S. Pat. No. 8,556,293, and titled BUCKLE CONNECTORS FOR INFLATABLE PERSONAL RESTRAINTS AND ASSOCIATED METHODS OF USE AND MANUFACTURE; U.S. patent application Ser. No. 13/086,134, filed Apr. 13, 2011, now U.S. Pat. No. 8,469,397, and titled STITCH PATTERNS FOR RESTRAINT-MOUNTED AIRBAGS AND ASSOCIATED SYSTEMS AND METHODS; U.S. patent application Ser. No. 13/227,382, filed Sep. 7, 2011, now U.S. Pat. No. 8,403,361, and titled ACTIVATION SYSTEMS FOR INFLATABLE PERSONAL RESTRAINT SYSTEMS; U.S. patent application Ser. No. 13/228,333, filed Sep. 8, 2011, now U.S. Pat. No. 8,818,759, and titled COMPUTER SYSTEM FOR REMOTE TESTING OF INFLATABLE PERSONAL RESTRAINT SYSTEMS; U.S. patent application Ser. No. 13/424,197, filed Mar. 19, 2012, now U.S. Pat. No. 8,523,220, and titled STRUCTURE MOUNTED AIRBAG ASSEMBLIES AND ASSOCIATED SYSTEMS AND METHODS; U.S. Provisional Patent Application No. 62/041,549, filed Aug. 25, 2014, and titled AIRBAG ASSEMBLY FOR LEG FLAIL PROTECTION AND ASSOCIATED SYSTEMS AND METHODS; U.S. patent application Ser. No. 14/808,983, filed Jul. 24, 2015, and titled AIRBAG ASSEMBLY FOR LEG FLAIL PROTECTION AND ASSOCIATED SYSTEMS AND METHODS; U.S. patent application Ser. No. 14/505,277, filed Oct. 2, 2014, and titled ACTIVE POSITIONING AIRBAG ASSEMBLY AND ASSOCIATED SYSTEMS AND METHODS; U.S. Provisional Patent Application No. 62/139,684, filed Mar. 28, 2015, and titled EXTENDING PASS-THROUGH AIRBAG OCCUPANT RESTRAINT SYSTEMS, AND ASSOCIATED SYSTEMS AND METHODS; U.S. Provisional Patent Application No. 62/146,268, filed Apr. 11, 2015, and titled ACTIVE AIRBAG VENT SYSTEM; U.S. patent application Ser. No. 15/002,237, filed Jan. 20, 2016, and titled OCCUPANT RESTRAINT SYSTEMS HAVING EXTENDING RESTRAINTS, AND ASSOCIATED SYSTEMS AND METHODS; U.S. Provisional Patent Application No. 62/289,761, filed Feb. 1, 2016, and titled SEAT BELT AIRBAG WITH HEAD PILLOW; and U.S. Provisional Patent Application No. 62/292,642, filed Feb. 8, 2016, and titled MULTI-CHAMBER AIRBAG; and each of the patents and patent applications listed above is incorporated herein by reference in its entirety. Indeed, any patents and applications and other references identified herein, including any that may be listed in accompanying filing papers, are incorporated herein by reference in their entirety. Aspects of the invention can be modified, if necessary, to employ the systems, functions, and concepts of the various references described above to provide yet further implementations of the invention.
From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the scope of the invention. For example, pyrotechnic or other electromechanical cutting devices can be used to cut open or release stitching, seams, patches and/or vents as described herein. Accordingly, the invention is not limited except as by the appended claims.
The present application claims the benefit of and priority under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application No. 62/146,268, filed Apr. 11, 2015, and incorporated herein by reference in its entirety.
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