The following description relates to elevator systems and, more specifically, to an elevator system with active braking capability for immediate stops.
Elevator systems are typically deployed in multi-floor buildings to transport individuals, luggage and certain other types of loads from floor to floor. A given elevator system can include multiple elevators and, in some cases, one or more freight elevators. The multiple elevators and the freight elevator can each include an elevator car that moves upwardly and downwardly through a hoistway, a driving element that drives the movement of the elevator car and a control system that controls the driving element. The multiple elevators and the freight elevator can also include safety features, such as a set of brakes. The brakes typically operate by engaging with a guide rail when a speed of the corresponding elevator exceeds a predefined level in order to generate an amount of friction which is sufficient to stop the elevator.
Generally, elevator brakes have high brake torques and a relatively high characteristic coefficient of belt friction. As a result, the elevator brakes tend to cause hard stops of their elevators in case an immediate stop is required. That is, if there is an emergency situation or power outage, elevator brakes perform the immediate stop and, due to the characteristics mentioned above, the resulting effect is high deceleration rates of the elevators. This can lead to passenger discomfort for any passengers in the elevator.
According to an aspect of the disclosure, an elevator system control system is provided and includes a sensor system configured to sense elevator car conditions, a safety system signaling element to generate a safety signal indicative of an incident and a control system configured to react to the safety system signal. When the control system receives the safety signal indicating that an incident has occurred that requires engagement of at least one of primary and secondary brakes, the control system controls a deceleration rate during the incident by operating the primary brake, determining whether the deceleration rate is within a target range and adjusting the deceleration rate based on signals from the sensor system.
In accordance with additional or alternative embodiments, the control system includes a safety controller that operates the primary and secondary brakes in accordance with elevator car condition data and the safety signal.
In accordance with additional or alternative embodiments, the safety controller includes a calculation unit to calculate at least one of a velocity, an acceleration and a deceleration of the elevator car in accordance with the elevator car condition data, an electronic braking unit to operate a driving machine as the primary or secondary brake, a brake control unit to operate a braking assembly as the primary or secondary brake and a safety monitor and control logic unit to determine which of the driving machine and the braking assembly is to be operated as the primary and the secondary brake and to control the electronic braking unit and the brake control unit in accordance with calculations of the calculation unit, the safety signal, elevator system information and a brake command.
In accordance with additional or alternative embodiments, a drive component is configured to operate the driving machine and the braking assembly. The safety controller includes a calculation unit to calculate at least one of a velocity, an acceleration and a deceleration of the elevator car in accordance with the elevator car condition data and a safety monitor and control logic unit which is receptive of calculations of the calculation unit, the safety signal and elevator system information. The safety controller instructs the drive component in accordance with the calculations of the calculation unit, the safety signal and the elevator system information to operate a driving machine and a braking assembly as the primary or the secondary brake.
In accordance with additional or alternative embodiments, a drive component is configured to normally operate a driving machine and a braking assembly autonomously. The safety controller instructs the drive component during an emergency incident in accordance with the calculations of the calculation unit, the safety signal and elevator system information to operate the driving machine and the braking assembly as the primary or the secondary brake.
In accordance with additional or alternative embodiments, the safety controller resides in a drive component which comprises a controller receptive of the elevator car condition data and a power section configured to normally operate a driving machine and a braking assembly autonomously. The safety controller includes a calculation unit to calculate at least one of a velocity, an acceleration and a deceleration of the elevator car in accordance with the elevator car condition data and a safety monitor and control logic unit which is receptive of calculations of the calculation unit, the safety signal and elevator system information. The safety controller instructs the power section during an emergency incident in accordance with the calculations of the calculation unit, the safety signal and the elevator system information to operate the driving machine and the braking assembly as the primary or the secondary brake.
In accordance with additional or alternative embodiments, the adjusting of the deceleration rate includes increasing or decreasing the deceleration rate.
According to another aspect of the invention, an elevator system is provided and includes an elevator car, a driving machine to drive elevator car movements, a braking assembly to apply a braking force in opposition to the elevator car movements and a control system configured to control a deceleration rate during an incident requiring engagement of at least one of primary and secondary brakes to decelerate the elevator car movements by operating the driving machine or the braking assembly as the primary brake, determining whether the deceleration rate is within a target range and adjusting the deceleration rate in an event the deceleration rate is outside the target range.
In accordance with additional or alternative embodiments, the control system includes a sensor system configured to sense a condition of the elevator car and a safety system signaling element to generate a safety signal indicative of the incident.
In accordance with additional or alternative embodiments, the control system includes a safety controller.
In accordance with additional or alternative embodiments, the safety controller operates the driving machine and the braking assembly in accordance with elevator car condition data, a safety signal indicative of the incident and elevator system information.
In accordance with additional or alternative embodiments, the safety controller includes a calculation unit to calculate at least one of a velocity, an acceleration and a deceleration of the elevator car in accordance with elevator car condition data, an electronic braking unit to operate the driving machine as the primary or secondary brake, a brake control unit to operate the braking assembly as the primary or secondary brake and a safety monitor and control logic unit to determine which of the driving machine and the braking assembly is to be operated as the primary and the secondary brake and to control the electronic braking unit and the brake control unit in accordance with calculations of the calculation unit, a safety signal, elevator system information and a brake command.
In accordance with additional or alternative embodiments, a drive component is receptive of elevator car condition data and configured to operate the driving machine and the braking assembly. The safety controller includes a calculation unit to calculate at least one of a velocity, an acceleration and a deceleration of the elevator car in accordance with the elevator car condition data and a safety monitor and control logic unit which is receptive of calculations of the calculation unit, a safety signal and elevator system information. The safety controller instructs the drive component in accordance with the calculations of the calculation unit, the safety signal and the elevator system information to operate the driving machine and the braking assembly as the primary or the secondary brake.
In accordance with additional or alternative embodiments, a drive component is receptive of elevator car condition data and configured to normally operate the driving machine and the braking assembly autonomously. The safety controller includes a calculation unit to calculate at least one of a velocity, an acceleration and a deceleration of the elevator car in accordance with the elevator car condition data and a safety monitor and control logic unit which is receptive of calculations of the calculation unit, a safety signal and elevator system information. The safety controller instructs the drive component during an emergency incident in accordance with the calculations of the calculation unit, the safety signal and the elevator system information to operate the driving machine and the braking assembly as the primary or the secondary brake.
In accordance with additional or alternative embodiments, the safety controller resides in a drive component which comprises a controller receptive of the elevator car condition data and a power section configured to normally operate the driving machine and the braking assembly autonomously. The safety controller includes a calculation unit to calculate at least one of a velocity, an acceleration and a deceleration of the elevator car in accordance with elevator car condition data and a safety monitor and control logic unit which is receptive of calculations of the calculation unit, a safety signal and elevator system information. The safety controller instructs the power section during an emergency incident in accordance with the calculations of the calculation unit, the safety signal and the elevator system information to operate the driving machine and the braking assembly as the primary or the secondary brake.
In accordance with additional or alternative embodiments, the adjusting of the deceleration rate includes increasing or decreasing the deceleration rate.
According to another aspect of the disclosure, a method of operating an elevator system is provided and includes actively controlling a deceleration rate during an incident that requires engagement of at least one of primary and secondary brakes to decelerate an elevator by operating a primary brake, determining whether the deceleration rate is within a target range and adjusting the deceleration rate when the declaration rate is outside the target range.
In accordance with additional or alternative embodiments, the active controlling comprises stopping the elevator at a landing.
In accordance with additional or alternative embodiments, the method further includes determining that the incident is in effect and the determining includes sensing a condition of the elevator car, generating a safety signal indicative of the incident and communicating elevator system information to the elevator car.
In accordance with additional or alternative embodiments, the adjusting of the deceleration rate includes increasing or decreasing the acceleration rate.
These and other advantages and features will become more apparent from the following description taken in conjunction with the drawings.
The subject matter, which is regarded as the disclosure, is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other features and advantages of the disclosure are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
These and other advantages and features will become more apparent from the following description taken in conjunction with the drawings.
As will be described below, a supervisory control device is provided for an elevator system. The supervisory control device has a high safety integrity level and actively controls a deceleration rate of an elevator in the event an immediate stop is necessary. This allows the elevator to decelerate at a relatively low rate and thereby improve passenger comfort.
The roping 107 engages the driving machine 111, which is part of an overhead structure of the elevator system 101. The driving machine 111 is configured to control movement between the elevator car 103 and the counterweight 105. The speed sensor 113 may be mounted on an upper sheave of a speed-governor system 119 and may be configured to provide position signals related to a position of the elevator car 103 within the elevator shaft 117. In other embodiments, the speed sensor 113 may be directly mounted to a moving component of the driving machine 111, or may be located in other positions and/or configurations as known in the art.
The controller 115 is located, as shown, in a controller room 121 of the elevator shaft 117 and is configured to control the operation of the elevator system 101, and particularly the elevator car 103. For example, the controller 115 may provide drive signals to the driving machine 111 to control the acceleration, deceleration, leveling, stopping, etc. of the elevator car 103. The controller 115 may also be configured to receive speed signals from the speed sensor 113. When moving up or down within the elevator shaft 117 along guide rail 109, the elevator car 103 may stop at one or more landings 125 as controlled by the controller 115. Although shown in a controller room 121, those of skill in the art will appreciate that the controller 115 can be located and/or configured in other locations or positions within the elevator system 101.
The driving machine 111 may include a motor or similar driving mechanism. In accordance with embodiments of the disclosure, the driving machine 111 is configured to include an electrically driven motor. The power supply for the motor may be any power source, including a power grid, which, in combination with other components, is supplied to the motor.
Although shown and described with a roping system, elevator systems that employ other methods and mechanisms of moving an elevator car within an elevator shaft, such as hydraulic and/or ropeless elevators, may employ embodiments of the present disclosure.
With reference to
When the braking actuator 232 is energized, such as during operation of the elevator system 101 of
Although the braking assembly 222 is described herein as being coupled to or provided as a component of the elevator car 103, it is to be understood that other embodiments and configurations are possible. For example, a braking assembly could be coupled to or provided as a component of the driving machine 111. The following description will relate to any and of these alternative embodiments and configurations.
With reference to
The control system 301 includes a sensor system 302, a safety system signaling element 303 and/or a communication link 304. The sensor system 302 is configured to sense a condition of the elevator car 103 and can be provided as one or more of an encoder, an accelerometer, a laser, optical or sonar measuring device, a motor current sensor, etc. The safety system signaling element 303 may be configured to generate a safety signal that is indicative of the incident. The communication link 304 is configured to communicate elevator system information, such as a floor location, door or floor zone information, run types, drive fault information, etc., to the elevator car 103. The safety system signaling element 303 could also provide the elevator system information to the elevator car 103 in accordance with alternative embodiments. The control system 301 may further include brake command unit 305, which is configured to generate a brake command separate and apart from any other brake command generated by the control system 301.
In addition, the control system 301 includes a safety controller 310. The safety controller 310 includes a calculation unit 311 that is receptive of elevator car condition data from the sensor system 302 and a safety monitor and control logic unit 312 that is receptive of the safety signal from either the safety system signaling element 303 or the communication link 304, the elevator system information from the communication link 304 and the brake command from either the brake command unit 305 or the communication link 304. The safety controller 310 operates the driving machine 111 and the braking assembly 222 in accordance with the elevator car condition data, the safety signal indicative of the incident and the elevator system information.
As shown in
Thus, in an event the driving machine 111 was provided as the primary brake and the braking assembly 222 was provided as the secondary brake, the driving machine 111 would be engaged by the electronic braking unit 320 to slow down an upward or downward movement of the elevator car 103 when an incident requiring elevator car stoppage is in effect. At this point, a deceleration rate of the elevator car 103 could be sensed by the sensor system 302. If the deceleration rate is sensed to be excessive and thus uncomfortable for passengers, the operation of the driving machine 111 could be adjusted by the electronic braking unit 320. Conversely, if the deceleration rate is sensed to be too slow in stopping the elevator car 103 given the nature of the incident, the braking assembly 222 could be engaged by the brake control unit 330 to increase the deceleration rate. If the deceleration rate thus increases to a point at which passenger discomfort is risked, a determination could made as to whether it is necessary to take the risk in order to achieve elevator car stoppage.
It is to be understood that a person of ordinary skill in the art would recognize that the operations described above could be switched in an event the braking assembly 222 was provided as the primary brake and the driving machine 111 was provided as the secondary brake. As such, that case does not need to be described in further detail.
In an exemplary case, the primary brake can be operated to slow down the elevator car 103 and could be provided as the driving machine 111 or the brake assembly 222 with the secondary brake being provided as the brake assembly 222 or the driving machine 111. If the primary brake is the brake assembly 222 and the brake assembly 222 were configured in a dual brake configuration with its own primary and secondary controls, the driving machine 111 might not actually be required. On the other hand, the driving machine 111 could be configured as a set of resistors across 3-phase windings of a motor, a set of switches or diodes across all of the 3-phase windings, a single switch (e.g., an IGBT) and a resistor, which could be provided as a motor winding itself. Here, a “system safety signal” could be a physical input or a logic input through the communication link 304 whereas a “brake command” could be a physical input or a logic input through the communication link 304.
As shown in
In the embodiments of
As shown in
In the embodiments of
As shown in
In accordance with additional or alternative embodiments, it is to be understood that the brake module 222 of
With regard to
With reference to
Technical effects and benefits of the present disclosure are the improvement in the ride provided by an elevator system in the event of an immediate stop.
While the disclosure is provided in detail in connection with only a limited number of embodiments, it should be readily understood that the disclosure is not limited to such disclosed embodiments. Rather, the disclosure can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the disclosure. Additionally, while various embodiments of the disclosure have been described, it is to be understood that the exemplary embodiment(s) may include only some of the described exemplary aspects. Accordingly, the disclosure is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.
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