The present invention relates to a flyback power converter; particularly, it relates to such flyback power converter having a snubber capacitor. The present invention also relates to an active clamp snubber of such flyback power converter.
Please refer to
As shown in
Prs=[(n*Vout)2/Rs]+(0.5*Lr*Ip2*Freq)
wherein Prs denotes the power consumed by the snubber resistor Rs, n denotes a turn ratio of the primary winding W1 to the secondary winding W2, Ip denotes a primary side switching current, more specifically a peak value of a primary side current (i.e., a current flowing through the primary winding W1), and Freq denotes a switching frequency of the primary side switch S1.
The prior art shown in
In view of the above, to overcome the drawbacks in the prior art, the present invention proposes a flyback power converter and an active clamp snubber of a flyback power converter, which can reduce power consumed by a snubber capacitor when a snubber capacitor is employed, thereby improving power conversion efficiency.
From one perspective, the present invention provides a flyback power converter, comprising: a transformer including: a primary winding coupled to an input power; and a secondary winding coupled to an output node; a primary side switch coupled to the primary winding, the primary side switch being configured to operably switch the primary winding, so as to convert the input power, thereby causing the secondary winding to generate an output power at the output node; a snubber capacitor, which is configured to be operably charged by a leakage inductance current of the primary winding for a snubber period which follows after a time point when the primary side switch is turned OFF; and an active clamp snubber, which includes a snubber control switch, wherein the snubber control switch is connected in series to the snubber capacitor, and wherein the primary winding is connected in parallel to a series circuit formed by the snubber control switch and the snubber capacitor, wherein the leakage inductance current charges the snubber capacitor through the snubber control switch during the snubber period; wherein a capacitor voltage across the snubber capacitor provides an electrical power to the active clamp snubber, and wherein a voltage level of a reference node between the snubber control switch and the snubber capacitor serves as a snubber ground level of the active clamp snubber.
In one embodiment, the active clamp snubber further includes: a power regulation circuit, which is configured to operably convert the capacitor voltage to a snubber power regulation voltage which is supplied to the active clamp snubber as the electrical power; and a control signal generation circuit coupled to the power regulation circuit and the snubber control switch, the control signal generation circuit being configured to operably sense a time point when the primary side switch is turned from ON to OFF, and to operably generate a snubber control signal for turning ON the snubber control switch.
In one embodiment, the active clamp snubber further includes: an overcharging protection circuit including a first comparison circuit, wherein the first comparison circuit is configured to operably generate an overcharging comparison signal when the capacitor voltage exceeds a first predetermined voltage threshold, so as to electrically connect the snubber capacitor to a bleeder current path in the overcharging protection circuit, so that the capacitor voltage is controlled not exceeding the first predetermined voltage threshold.
In one embodiment, the active clamp snubber further includes: a bypass diode, which is connected in parallel to the snubber control switch; wherein the control signal generation circuit is configured to operably sense a bypass current flowing through the bypass diode, so as to confirm the time point when the primary side switch is turned from ON to OFF, for turning ON the snubber control switch to charge the snubber capacitor by the leakage inductance current.
In one embodiment, the control signal generation circuit includes: a second comparison circuit coupled to the bypass diode, wherein the second comparison circuit is configured to operably generate a determination result when a voltage level of a detection end of the bypass diode does not exceed a second predetermined voltage threshold, the ON determination result indicating that the bypass current is flowing through the bypass diode; and a first determination circuit coupled to the second comparison circuit, wherein the first determination circuit is configured to operably generate the snubber control signal according to the determination result for turning ON the snubber control switch when the bypass current is sensed.
In one embodiment, the control signal generation circuit further includes: a third comparison circuit coupled to the bypass diode, wherein the third comparison circuit is configured to operably generate an OFF determination result when the voltage level of the detection end of the bypass diode exceeds a third predetermined voltage threshold, wherein the generated OFF determination result is inputted to the first determination circuit, wherein the first determination circuit is configured to operably generate the snubber control signal according to the OFF determination result for turning OFF the snubber control switch.
In one embodiment, the control signal generation circuit further includes: a fourth comparison circuit, which is configured to operably generate an under voltage lockout (UVLO) determination result when the capacitor voltage is lower than a fourth predetermined voltage threshold, wherein the first determination circuit is configured to operably generate the snubber control signal according to the UVLO determination result for turning OFF the snubber control switch.
In one embodiment, the control signal generation circuit further includes: a first timer circuit, which is configured to operably start counting a volt-second balance period at a time point when the snubber control switch is turned ON, wherein after the volt-second balance period ends, the first timer circuit is configured to operably generate a volt-second timing signal; and a second determination circuit, which is configured to operably cause the first determination circuit to turn OFF the snubber control switch according to the volt-second timing signal after the volt-second balance period ends.
In one embodiment, the active clamp snubber further includes: a second timer circuit, which is configured to operably start counting a maximum ON period at a time point when the snubber control switch is turned ON, whereby the snubber control switch is turned OFF after the maximum ON period ends.
In one embodiment, the overcharging protection circuit further includes: an overcharging switch, which is configured to operably determine to cause the snubber capacitor to be electrically connected to the bleeder current path in the overcharging protection circuit according to the overcharging comparison signal when the capacitor voltage exceeds the first predetermined voltage threshold; and an overcharging current source coupled to the snubber capacitor and the overcharging switch, wherein the overcharging current source is configured to operably generate a bleeder current on the bleeder current path, so as to prevent the capacitor voltage from exceeding the first predetermined voltage threshold.
In one embodiment, with reference to the snubber ground level, the first predetermined voltage threshold is correlated with a product of an output voltage of the output power multiplied by a turn ratio of the primary winding to the secondary winding.
In one embodiment, the active clamp snubber further includes: a current sensing circuit having a current sensing transistor and a current sensing resistor, wherein the current sensing transistor is connected in series to the current sensing resistor, and wherein the snubber control switch is connected in parallel to a series circuit formed by the current sensing transistor and the current sensing resistor; wherein the control signal generation circuit includes: a fifth comparison circuit coupled to the current sensing resistor, wherein the fifth comparison circuit is configured to operably generate a determination result according to a voltage drop across the current sensing resistor and a fifth predetermined voltage threshold; and a third determination circuit coupled to the fifth comparison circuit, wherein the third determination circuit is configured to operably generate the snubber control signal according to the determination result for turning ON the snubber control switch.
In one embodiment, the control signal generation circuit further includes: a sixth comparison circuit coupled to the current sensing resistor, wherein the sixth comparison circuit is configured to operably generate an OFF determination result according to the voltage drop across the current sensing resistor and a sixth predetermined voltage threshold; wherein the third determination circuit is further configured to operably generate the snubber control signal according to the OFF determination result for turning OFF the snubber control switch.
In one embodiment, the control signal generation circuit further includes: a third timer circuit, which is configured to operably start counting a maximum ON period at a time point when the snubber control switch is turned ON, whereby the snubber control switch is turned OFF after the maximum ON period ends, and the third timer circuit ceases counting according to the OFF determination result.
In one embodiment, the control signal generation circuit further includes: a fourth timer circuit, which is configured to operably start counting a volt-second balance period at a time point when the snubber control switch is turned ON, so that the snubber control switch is turned OFF after the volt-second balance period ends.
From another perspective, the present invention provides an active clamp snubber, which is configured to operably control a leakage inductance current of a primary winding of a flyback power converter to charge a snubber capacitor for a snubber period which follows after a time point when the primary side switch is turned OFF; the active clamp snubber comprising: a snubber control switch, which is connected in series to the snubber capacitor, and wherein the primary winding is connected in parallel to a series circuit formed by the snubber control switch and the snubber capacitor, wherein the leakage inductance current charges the snubber capacitor through the snubber control switch during the snubber period; a power regulation circuit, which is configured to operably convert the capacitor voltage to a snubber power regulation voltage, wherein the snubber power regulation voltage is configured to operably supply an electrical power to the active clamp snubber; and a control signal generation circuit coupled to the power regulation circuit and the snubber control switch, the control signal generation circuit being configured to operably sense a time point when the primary side switch is turned from ON to OFF, and accordingly to operably generate a snubber control signal for turning ON the snubber control switch; wherein a voltage level of a reference node between the snubber control switch and the snubber capacitor serves as a snubber ground level of the active clamp snubber.
From yet another perspective, the present invention provides an overcharging protection circuit, which is configured to operably control an active clamp snubber, wherein the active clamp snubber is configured to operably control a leakage inductance current of a primary winding of a flyback power converter to charge a snubber capacitor for a snubber period which follows after a time point when the primary side switch is turned OFF; the active clamp snubber including: a snubber control switch, which is connected in series to the snubber capacitor, and wherein the primary winding is connected in parallel to a series circuit formed by the snubber control switch and the snubber capacitor, wherein the leakage inductance current charges the snubber capacitor through the snubber control switch during the snubber period; a power regulation circuit, which is configured to operably convert the capacitor voltage to a snubber power regulation voltage, wherein the snubber power regulation voltage is configured to operably supply an electrical power to the active clamp snubber; and a control signal generation circuit coupled to the power regulation circuit and the snubber control switch, the control signal generation circuit being configured to operably sense a time point when the primary side switch is turned from ON to OFF, and accordingly to operably generate a snubber control signal for turning ON the snubber control switch; wherein a voltage level of a reference node between the snubber control switch and the snubber capacitor serves as a snubber ground level of the active clamp snubber; wherein the overcharging protection circuit comprises: a bleeder current path coupled to the snubber capacitor; and a first comparison circuit, which is configured to operably generate an overcharging comparison signal when the capacitor voltage exceeds a first predetermined voltage threshold, so as to electrically connect the snubber capacitor to the bleeder current path, so that a bleeder current is generated from the snubber capacitor, whereby the capacitor voltage is control not exceeding the first predetermined voltage threshold.
In one embodiment, the overcharging protection circuit further comprises: an overcharging switch, which is configured to operably electrically connect the snubber capacitor to the bleeder current path in the overcharging protection circuit according to the overcharging comparison signal when the capacitor voltage exceeds the first predetermined voltage threshold; and an overcharging current source coupled to the snubber capacitor and the overcharging switch, wherein the overcharging current source is configured to operably supply the bleeder current to the bleeder current path, so as to control the capacitor voltage not exceeding the first predetermined voltage threshold; wherein the overcharging switch and the overcharging current source form the bleeder current path.
The objectives, technical details, features, and effects of the present invention will be better understood with regard to the detailed description of the embodiments below, with reference to the attached drawings.
The drawings as referred to throughout the description of the present invention are for illustration only, to show the interrelations between the circuits and the signal waveforms, but not drawn according to actual scale of circuit sizes and signal amplitudes and frequencies.
Please refer to
The primary winding W1 has a leakage inductance Lr (as shown by a dashed symbol indicative of an inductor in
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The active clamp snubber 50 includes a snubber control switch S2. The snubber control switch S2 is connected in series to the snubber capacitor Cs. The primary winding W1 is connected in parallel to the series circuit of the snubber control switch S2 and the snubber capacitor Cs. The leakage inductance current Ir charges the snubber capacitor Cs through the snubber control switch S2 during the snubber period Tsnb. The snubber capacitor Cs supplies a capacitor voltage Vc (with reference to a snubber ground level GNDsnb) as an electrical power to the active clamp snubber 50. In addition, a voltage level of a reference node REF between the snubber control switch S2 and the snubber capacitor Cs is the snubber ground level GNDsnb of the active clamp snubber 50.
In one embodiment, the active clamp snubber 50 further includes: a bypass diode, which is connected in parallel to the snubber control switch S2. When a bypass current flowing through the bypass diode is sensed, the active clamp snubber 50 adjusts the snubber control signal S2C to turn ON the snubber control switch S2, to charge the snubber capacitor Cs by the leakage inductance current Ir.
In one embodiment, in the active clamp snubber 50 shown in
In one embodiment, the active clamp snubber 50 can control the snubber control signal S2C to turn OFF the snubber control switch S2 when the leakage inductance current Ir is not sensed. In such embodiment, that the leakage inductance current Ir is not sensed indicates that the electrical energy stored in the leakage inductance Lr during the period wherein the primary side switch S1 is turned ON has been completely stored in the snubber capacitor Cs or is unable to charge the snubber capacitor Cs anymore. Accordingly, turning OFF the snubber control switch S2 when the leakage inductance current Ir is not sensed can prevent the ON period of the snubber control switch S2 from being too long, which may undesirably result in a large circulation current, leading to undesirable power loss. In other words, as shown in
According to the present invention, in one embodiment, at the time point when the primary side switch S1 is turned from ON to OFF, the voltage level at the phase node PHASE between the primary side switch S1 and the snubber capacitor Cs is input voltage Vin plus n-fold (n denotes turn ratio) of output voltage Vout, with reference to the primary side ground level GNDpri. The active clamp snubber 50 can charge the snubber capacitor Cs with this high voltage. Besides, the capacitor voltage Vc across the snubber capacitor Cs provides the required electrical power to the active clamp snubber 50.
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On the other hand, when the snubber control switch S2 is turned ON, when a voltage level (with reference to the snubber ground level GNDsnb) of the detection end Vind does not exceed a predetermined voltage threshold Vth3 (indicating that leakage inductance current Ir is near zero or equal to zero), the control signal generation circuit 502 will adjust the snubber control signal S2C to turn OFF the snubber control switch S2, such that the snubber capacitor Cs is stopped from being charged by the leakage inductance current Ir. Besides, the control signal generation circuit 502 can perform an under voltage lockout (UVLO) procedure further according to a divided voltage Vcb of the capacitor voltage Vc. For example, when the divided voltage Vcb does not exceed a predetermined voltage threshold Vth4, it indicates that the capacitor voltage Vc of the snubber capacitor Cs is too low to supply power to the active clamp snubber 50. Under such situation, this embodiment can turn OFF the snubber control switch S2 before the control signal generation circuit 502 fails to operate, to cease charging the snubber capacitor Cs via the leakage inductance current Ir. From another perspective, when a voltage level (with reference to the snubber ground level GNDsnb) of the detection end Vind does not exceed a predetermined voltage threshold Vth3, it indicates that the leakage inductance current Ir is near zero or equal to zero; on the other hand, when a voltage level (with reference to the snubber ground level GNDsnb) of the current output end DTC is lower than the second predetermined voltage threshold Vth2, it indicates that the leakage inductance current Ir is greater than zero.
As shown in
The bleeder current path can be formed by the overcharging switch S3 and the overcharging current source 5033 which are connected in series to each other between the capacitor voltage Vc and the snubber ground level GNDsnb. The overcharging current source 5033 is coupled to the snubber capacitor Cs and the overcharging switch S3, to generate a bleeder current through the bleeder current path, so that the capacitor voltage Vc is controlled not exceeding the first predetermined voltage threshold. In one embodiment, the first predetermined voltage threshold is with reference to the snubber ground level GNDsnb, and is correlated with a product of the output voltage Vout of the output power multiplied by a turn ratio n of the primary winding W1 to the secondary winding W2. That is, in one embodiment, the capacitor voltage Vc is controlled not to exceed: n*Vout.
Please refer to
More specifically, under a situation where the snubber control switch S2 is turned OFF, when the leakage inductance current Ir is greater than zero, the bypass current Idp will flow through the parasitic diode Dp (under such situation, the bypass current Idp is substantially equal to the leakage inductance current Ir), such that the voltage level of the detection end Vind (with reference to the snubber ground level GNDsnb) is lower than the predetermined voltage threshold Vth2, which indicates that the leakage inductance current Ir is greater than zero. That is, an ON determination result is generated when the voltage level of the detection end Vind does not exceed the predetermined voltage threshold Vth2, which indicates that the bypass current Idp flows through the parasitic diode Dp. As a consequence, the determination circuit 5022 will adjust the snubber control signal S2C to turn ON the snubber control switch S2, such that the snubber capacitor Cs is charged by the leakage inductance current Ir, thereby reducing power loss caused by the parasitic diode Dp.
As shown in
On the other hand, the third comparison circuit 5023 is coupled to a bypass diode (i.e., the parasitic diode Dp shown in
More specifically, when the snubber control switch S2 is turned ON (so that all the leakage inductance current Ir substantially flows through a conduction channel of the snubber control switch S2), when the leakage inductance current Ir drops to zero or near zero, a voltage level of the detection end Vind (with reference to the snubber ground level GNDsnb) rises. When the voltage level of the detection end Vind is higher than the third predetermined voltage threshold (i.e., when the voltage level of the detection end Vind exceeds the predetermined voltage threshold Vth3), an OFF determination result is accordingly generated, which indicates that the leakage inductance current Ir is near zero or equal to zero. As a consequence, the determination circuit 5022 will adjust the snubber control signal S2C to turn OFF the snubber control switch S2, so as to cease charging the snubber capacitor Cs by the leakage inductance current Ir.
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In this embodiment, an input pin D of the flip-flop FF2 of the determination circuit 5022 receives a snubber power regulation voltage Vcc; a clock pin of the flip-flop FF2 is electrically connected to an output pin Q of the flip-flop FF1; a reset pin R of the flip-flop FF2 is electrically connected to an output end of the determination circuit 5025, so that the reset pin R of the flip-flop FF2 receives the output signal generated from the determination circuit 5025; an output pin Q of the flip-flop FF2 generates the snubber control signal S2C.
In this embodiment, the flip-flop FF1 and the flip-flop FF2 can determine the snubber control signal S2C according to the ON determination result, the OFF determination result, the UVLO determination result and the volt-second timing signal. It should be understood that the above-mentioned implementation using the flip-flop FF1 and the flip-flop FF2 to operate in combination in the above-mentioned embodiment is only an illustrative example. In other embodiments, it is also practicable and within the scope of the present invention that the above-mentioned efficacy can be achieved via different circuits and/or different coupling ways and operation mechanisms, which can be readily conceived by those skilled in this art according to the teachings disclosed in the present invention, so the details thereof are not redundantly explained here.
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More specifically, when both the current sensing transistor S4 and the snubber control switch S2 are turned OFF, when the leakage inductance current Ir rises (e.g., when the leakage inductance current Ir rises higher than zero), the bypass current Idp will flow through the parasitic diode Dp, while also the parasitic current Ids will flow through the parasitic diode Dp. When a voltage level of the detection end Vcs (with reference to the snubber ground level GNDsnb) is lower than a fifth predetermined voltage threshold (i.e., when a voltage level of the detection end Vcs does not exceed the predetermined voltage threshold Vth5), an ON determination result is generated, which indicates that the bypass current Idp flows through the parasitic diode Dp (i.e., which indicates that the leakage inductance current Ir rises higher than zero). As a consequence, the determination circuit 5062 will adjust the snubber control signal S2C to turn ON the snubber control switch S2, such that the snubber capacitor Cs is charged by the leakage inductance current Ir.
As shown in
The sixth comparison circuit 5063 is coupled to the current sensing resistor Rcs. The sixth comparison circuit 5063 is configured to operably generate an OFF determination result according to a voltage drop across the current sensing resistor Rcs (i.e., a voltage at a detection end Vcs) and a predetermined voltage threshold Vth6. As shown in
More specifically, under a situation where the snubber control switch S2 is turned ON, when the leakage inductance current Ir drops to zero or near zero, the voltage level of the detection end Vcs (with reference to the snubber ground level GNDsnb) rises. When the voltage level of the detection end Vcs is higher than a sixth predetermined voltage threshold (i.e., when the voltage level of the detection end Vcs exceeds a predetermined voltage threshold Vth6), an OFF determination result is accordingly generated, which indicates that the leakage inductance current Ir drops to zero or near zero. As a consequence, the determination circuit 5062 will adjust the snubber control signal S2C to turn OFF the snubber control switch S2, so as to cease charging the snubber capacitor Cs via the leakage inductance current Ir. In brief, when the voltage level of the detection end Vcs exceeds the predetermined voltage threshold Vth6, it indicates that the leakage inductance current Ir is near zero or equal to zero. On the other hand, when the voltage level of the detection end Vcs does not exceed the predetermined voltage threshold Vth6, it indicates that the leakage inductance current Ir is greater than zero.
It should be understood that adopting the relative relationships between the voltage level of the detection end Vcs or Vind and the predetermined voltage thresholds to indicate information of whether the leakage inductance current Ir is greater than zero or near or equal to zero as described in the above-mentioned embodiment are given as examples, and they can be modified in many equivalent ways according to the spirit of the present invention. For example, in other embodiments, it is also practicable and within the scope of the present invention that the relative relationships between the voltage level of the detection end Vcs or Vind and the predetermined voltage thresholds can be modified to a relationship between the leakage inductance current Ir and a predetermined current threshold.
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The present invention has been described in considerable detail with reference to certain preferred embodiments thereof. It should be understood that the description is for illustrative purpose, not for limiting the broadest scope of the present invention. An embodiment or a claim of the present invention does not need to achieve all the objectives or advantages of the present invention. The title and abstract are provided for assisting searches but not for limiting the scope of the present invention. Those skilled in this art can readily conceive variations and modifications within the spirit of the present invention. For example, to perform an action “according to” a certain signal as described in the context of the present invention is not limited to performing an action strictly according to the signal itself, but can be performing an action according to a converted form or a scaled-up or down form of the signal, i.e., the signal can be processed by a voltage-to-current conversion, a current-to-voltage conversion, and/or a ratio conversion, etc. before an action is performed. It is not limited for each of the embodiments described hereinbefore to be used alone; under the spirit of the present invention, two or more of the embodiments described hereinbefore can be used in combination. For example, two or more of the embodiments can be used together, or, a part of one embodiment can be used to replace a corresponding part of another embodiment. In view of the foregoing, the spirit of the present invention should cover all such and other modifications and variations, which should be interpreted to fall within the scope of the following claims and their equivalents.
Number | Date | Country | Kind |
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109115894 | May 2020 | TW | national |
The present invention claims priority to U.S. 62/933,917 filed on Nov. 11, 2019 and claims priority to TW 109115894 filed on May 13, 2020.
Number | Date | Country | |
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62933917 | Nov 2019 | US |