ACTIVE COOLING PILLOW SYSTEMS AND METHODS

Information

  • Patent Application
  • 20250098880
  • Publication Number
    20250098880
  • Date Filed
    September 16, 2024
    7 months ago
  • Date Published
    March 27, 2025
    a month ago
  • Inventors
    • Lunzer; Rick (Lindstrom, MN, US)
  • Original Assignees
    • Breeze Sleep Company LLC (Lindstrom, MN, US)
Abstract
The present disclosure relates to systems and methods to create active cooling for a pillow. More particularly, it relates to systems and methods for creating positive pressure in a pillow to remove heat and perspiration from a user's head actively.
Description
FIELD OF THE INVENTION

The present disclosure relates to systems and methods to create active cooling for a pillow. More particularly, it relates to systems and methods for creating positive pressure in a pillow to remove heat and perspiration from a user's head actively.


BACKGROUND OF THE INVENTION

Body temperature naturally fluctuates up and down throughout a 24-hour period and is tied to circadian rhythms. A body's temperature drops around bedtime and continues to drop through the night, reaching its lowest point before dawn, typically around 5 a.m., before rising again prior to waking. Current observations have settled on an “ideal” range where temperatures that are warmer or cooler can interfere with a body's thermostatic regulation by preventing it from bringing its internal temperature to the ideal level for comfortable sleep.


Impeding the body's natural temperature regulation can disrupt the sleep cycle. If the ambient temperature is too hot or too cold, the body can struggle to achieve its ideal set point for sleep. The body's internal temperature drops during non-REM sleep and reaches its lowest point during REM sleep.


It is during REM sleep that the body loses some of its ability to regulate temperature. Sleeping in a room that is too warm or too cold can disrupt the normal sleep cycle. If the body is unable to lower its internal temperature sufficiently due to a hot environment, or if a too-cold environment causes body temperature to drop too much, this can cause disturbed, fragmented sleep and prevent natural cycling through the different stages of sleep.


A 2012 study found1 that cold affects sleep more than warmth. Being too cold will not necessarily affect your sleep cycle, but it does make it more difficult to fall asleep. However, if your environment is too cold while you are sleeping, this can cause your body to alter its response, disrupting the regular sleep pattern. 1 Okamoto-Mizuno K, Mizuno K. Effects of thermal environment on sleep and circadian rhythm. J Physiol Anthropol. 2012 May 31; 31(1):14. doi: 10.1186/1880-6805-31-14. PMID: 22738673; PMCID: PMC3427038.


An environment that is too warm can cause trouble getting to sleep. A rise in body temperature is associated with wakefulness. If a body is unable to reach its optimal sleep temperature, then the quality of that sleep will be diminished. Sleep disruptions may be experienced, which is not beneficial to obtaining REM sleep.


A common problem for many people is overheating at night. Some people naturally “run hot” compared to others, which can extend to “sleeping hot.” For many hot sleepers, night sweats can be a problem. It's not always just down to the individual person's naturally hot sleeping. Overheating at night can be a result of many factors, including environmental. Living in areas with a hot or humid climate, inadequate bedroom ventilation, and poorly ventilated mattresses are just some of the factors that can contribute to disrupted sleep.


Poor General Health may also be a factor in sleep disruption. For example, conditions such as obesity, inactivity, and lack of general fitness can cause elevated body temperature, thanks to carrying excess body fat and the strain that being overweight and unfit can put on the body. This can extend to the respiratory system, as being overweight is a significant risk factor for sleep apnea, which results in periods where breathing is obstructed or stops altogether, resulting in frequent disruptions to sleep. Furthermore, acute or chronic illnesses may add temporary suffering from being too hot or cold at night from the roller coaster ride of fever, sweats, and chills.


Generally, run-of-the-mill illnesses result in temporary sleep disruption. The body can naturally regulate its temperature again once it has fought off the sickness. However, medications and supplements can sometimes cause night sweats and overheating. For example, antidepressants, drugs for diabetes, hormone blockers, and supplements like fat burners can all cause unwanted sweating and sleep disruption.


Additionally, hormonal imbalances can have the unwanted effect of night sweats. For example, menopause can cause hot flashes due to hormone changes, which affect both the temperature-regulating abilities of the hypothalamus and thyroid issues like hyperthyroidism. Other hormone imbalances can affect both sexes and result in night sweats and disturbed sleep.


A solution for such problems needs to be able to provide the right temperature at night, which is one of the easiest and most effective ways to ensure a refreshing, uninterrupted sleep





BRIEF DESCRIPTION OF THE DRAWINGS

The following description should be read with reference to the drawings. The drawings, which are not necessarily to scale, depict examples and are not intended to limit the scope of the disclosure. The disclosure may be more completely understood in consideration of the following description with respect to various examples in connection with the accompanying drawings, in which:



FIG. 1 is an exploded view of an embodiment of an active cooling pillow system;



FIG. 2 is a right side view of an embodiment of a cooling pillow;



FIG. 3A is a top view of the embodiment of a cooling pillow;



FIG. 3B is a bottom view of the embodiment of a cooling pillow;



FIG. 4 is a perspective view of an embodiment of an inflated cooling pillow;



FIG. 4A is a top view of the embodiment of a cooling pillow engaged with a hose and a user; and



FIG. 5. is a top perspective view of a heat press that may be used in the making of a cooling pillow.



FIG. 5A is a bottom perspective view of a heat press that may be used in the making of a cooling pillow.





DETAILED DESCRIPTION

The present disclosure relates to cooling pillows and, more particularly, to active cooling pillow systems and methods for providing exhaust air via a pattern of exhaust holes created in and through a pillowcase. Various embodiments are described in detail with reference to the drawings, in which like reference numerals may be used to represent like parts and assemblies throughout the several views. Reference to various embodiments does not limit the scope of the systems and methods disclosed herein. Examples of construction, dimensions, and materials may be illustrated for the various elements; those skilled in the art will recognize that many of the examples provided have suitable alternatives that may be utilized. Any examples set forth in this specification are not intended to be limiting and merely set forth some of the many possible embodiments for the systems and methods. It is understood that various omissions and substitutions of equivalents are contemplated as circumstances may suggest or render expedient, but these are intended to cover applications or embodiments without departing from the spirit or scope of the disclosure. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting.


Referring to FIG. 1, disclosed is an embodiment of an active cooling pillow system 100 with a slipcover 102 comprising an outer material having a pattern of holes 110, which may provide an ideal exhaust of air through the pattern of holes 110. The air flow can range from 188 m3/h or 93 pa to 280 m3/h or 205 pa. The present embodiment's exhaust fan and hose (not shown) can provide an airflow on low of 188 m3/h or 93 pa., on medium of 235 m3/h or 144 pa, and on high of 280 m3/h or 205 pa. The ideal flow rate provides enough positive air pressure to inflate the slipcover 102 so no holes of the pattern of holes 110 can have their respective outflow of air blocked. A pillow 140 may be placed within the slipcover 102. A pillowcase 160, one of the user's choosing, may be placed around the active cooling pillowcase. This can allow a user to maintain their existing aesthetic in their bedroom. The pillowcase 160 must at least provide an opening to allow the exhaust from the active cooling pillow system 100 to be released from the pillowcase 160.


The slipcover 102 of the active cooling pillow system 100 may be constructed of 100% polyester microfiber. This material may provide advantages during production as such material is less likely to fray when the pattern of holes 110 holes are created within the surface of the slipcover 102 of the active cooling pillow system 100. Such holes may be created by inserting a slipcover into a heat press. The active cooling pillow system 100 may also include two openings, where the first opening 130 can include a zipper, or other closure mechanism, and a second opening 120 that may be structured to connect to a hose (not shown in FIG. 1). The second opening 120 may further include a connection port (not shown in FIG. 1) comprising a rigid or semi-rigid material that can include a connection structured to receive a fan hose. The closure mechanism included with the first opening may be configured to prevent the majority of the exhaust introduced to the slipcover via the second opening from escaping from the first opening, thereby directing the exhaust to exit the slipcover via the pattern of holes.


The heat press can comprise a pattern of spaced-apart projections that are structured and configured to transfer heat from the heat press onto the surface of the active cooling pillowcase, thereby melting the polyester microfiber, leaving a pattern of holes in the same configuration as the spaced-apart projections. Exhaust holes produced in such a manner may provide an unfrayed circumference, which may not be achievable without the use of heat. Other production methods involving the cutting of the polyester microfiber can leave un-even exhaust holes that include ragged edges, which can reduce the longevity of the pillowcase. Other fabric cutting methods know in the art that use heat to produce the holes have been contemplated and may also be appropriate to produce a pattern of holes in a slipcover.


Referring to FIG. 2, an inflated embodiment of an active cooling pillow system 200 has a pattern of exhaust holes 210, a second opening 220 for connection to an exhaust hose, and a first opening for the placement of an internal pillow 240. The first opening/pillow opening (not shown in FIG. 2 but it is identical to the first opening of FID. 1). The first opening may require scaling to prevent unintended air loss. This first opening may be constructed with a zipper; for example, FIG. 1's use of zipper 130 of the active cooling pillow system 100 can use a zipper to seal off the case from an exhaust leak. However, other closure methods have been contemplated that provide the necessary air-loss prevention. The second opening can be a Velcro® enclosure, which may provide an air-tight seal when a hose adapter is placed therein.



FIGS. 3A & 3B are top and bottom views respectively of an active cooling pillow system 300. In this embodiment, a pattern of exhaust holes 310 can be a series of holes in a grid pattern; other patterns have been contemplated to allow the exhaust from the a pattern of exhaust holes 310 to focus on a certain portions of a user's anatomy; for example, the ears of a user. The only limitation on the a pattern of exhaust holes 310 is the amount of exhaust allowed to exit the a pattern of exhaust holes 310. The exhaust amount may need to be equal to the amount of air pressure that allows a user to compress the active cooling pillow system 300. Also included in FIGS. 3A & 3B are the slipcover 302 having a first opening 330 and a second opening 320, where the second opening 320 can further comprise a hose connector 325 that can be constructed of a rigid or semi-rigid material that facilitates a connection to an exhaust hose and the second end. Here first opening 330 may comprise a zipper or a Velcro® closure.



FIGS. 4 and 4A, illustrate an inflated embodiment of an active cooling pillow system 400 where slipcover 402 can be fully expanded and pillow 440 can be inserted therein. A hose 427 can be engaged with the slipcover 402 to provide a source of pressurized air from an exhaust fan (not shown). The wavy arrows demonstrate a possible flow of air current from the engaged hose 427 through the slipcover 402 and a pattern of exhaust holes 410. A first opening 430 may comprise a zipper or a Velcro® closure and for proper inflation the first opening 430 will be scaled.



FIGS. 5 and 5A illustrates a heat press 500 that can have a series of accessory pins 510 which can be engaged with any of the disclosed slipcovers of any of the embodiments described herein to create the embodiments' pattern of exhaust holes. The pattern of exhaust holes creation with the use of heat applied by the accessory pins 510 melts the fabric of a slipcover thereby preventing the slipcover from having any frayed fibers within the pattern of exhaust holes. In FIG. 5A, a heating element 520 can be aligned with an end of the accessory pins 510 to provide a source of heat energy that can be transferred to the accessory pins 510. For example, a slipcover can be provided where the slipcover includes a first opening that is structured to allow a pillow to be inserted therein, and a second opening that can be structured to engage with an air hose. Such a slipcover may then be placed within a heat press having a series of accessory pins, and wherein the series of accessory pins can be heated by the heat press which may then be engages with the slipcover to generate a pattern of exhaust holes that can correspond to the arrangement of the series of accessory pins.


Other methods of making have been contemplated to create a pattern of exhaust holes is such a way as to not leave any frayed fibers in the pattern of exhaust holes. Any method that can provide sufficient heat that can melt the fabric of a slipcover may be used as long as it can also generate a pattern of exhaust holes within the surfaces of the slipcover.


In any of the embodiments of the active cooling pillow system, an exhaust fan may connect to an exhaust hose (the exhaust hose may have a diameter of about 3 inches). Such an exhaust fan can be configured to provide an ideal CFM via an exhaust hose to the active cooling pillow system. The air intake of the exhaust fan may include a safety cover to prevent foreign objects from being inserted without restricting the flow rate. Other embodiments may include a filter material to reduce the transmission of dust through the system.


Additional embodiments may be portable, where the power source for the exhaust fan is an integrated battery. For example, a 12-volt DC batter may disposed within or upon the exhaust fan. Other envisioned embodiments may be structured and configured to work with a pet's bedding. For example, an active cooling pillow case may be constructed to conform to a small or large dog's bedding to provide a cooling pad.


The active cooling pillow system can be designed to circulate air around a pillow, allowing the surface of the slipcover to stay cool. A method of using the active cooling pillow case can include the following steps. First, the opening may be unzipped on the first end of the active cooling pillow case, and a standard-sized pillow may be inserted therein. Next, a standard pillowcase may be placed over the active cooling pillowcase. Then, an oval hose connector can be inserted into the second end of the active cooling pillow case and further connected to a side of an exhaust hose. Using a Velcro® attachment, the hose connector inserted into the second end of the slipcover can be secured therein; the opening on the second end may need to have a raised ring on the hose connector fully inserted for the Velcro® attachment to provide a proper air-tight seal. The Velcro® may be tightened so the hose connector cannot be pulled off when connected to the exhaust hose. An opposite side of the exhaust hose may be connected to an exhaust fan. The opposite side may comprise a larger diameter than the case connection side. Placing the exhaust fan in an arca free of air constrictions. Followed by turning on the exhaust fan to inflate the active cooling pillowcase.


In some embodiments, the active cooling pillowcase may not include an external pillowcase; this may allow for additional airflow, which may provide additional cooling from the system.


Persons of ordinary skill in arts relevant to this disclosure and subject matter hereof will recognize that embodiments may comprise fewer features than illustrated in any individual embodiment described by example or otherwise contemplated herein. Embodiments described herein are not meant to be an exhaustive presentation of ways in which various features may be combined and/or arranged. Accordingly, the embodiments are not mutually exclusive combinations of features; rather, embodiments can comprise a combination of different individual features selected from different individual embodiments, as understood by persons of ordinary skill in the relevant arts. Moreover, elements described with respect to one embodiment can be implemented in other embodiments even when not described in such embodiments unless otherwise noted. Although a dependent claim may refer in the claims to a specific combination with one or more other claims, other embodiments can also include a combination of the dependent claim with the subject matter of each other dependent claim or a combination of one or more features with other dependent or independent claims. Such combinations are proposed herein unless it is stated that a specific combination is not intended. Furthermore, it is also intended to include features of a claim in any other independent claim, even if this claim is not directly made dependent to the independent claim.

Claims
  • 1. An active cooling pillow system comprising: a slipcover having a first end, a second end, a top surface, and a bottom surface, wherein the first end has a hose connection port disposed therein, and the second end has a pillow insertion opening, and further wherein at least the top surface or the bottom surface include a pattern of exhaust holes;an exhaust hose; andan exhaust fan.
  • 2. The active cooling pillow system of claim 1, wherein a pillow is inserted within the slipcover.
  • 3. The active cooling pillow system of claim 1, wherein both the top surface and the bottom surface include the pattern of exhaust holes.
  • 4. The active cooling pillow system of claim 1, wherein a pillowcase encloses the slipcover.
  • 5. The active cooling pillowcase system of claim 1, wherein the exhaust fan provides a flow rate of about 188 m3/h to about 280 m3/h.
  • 6. The active cooling pillow system of claim 1, wherein the exhaust hose has a first connection and a second connection.
  • 7. The active cooling pillow system of claim 6, wherein the first connection has a larger diameter than the second connection.
  • 8. A method of generating an active cooling pillow system comprising the following steps: providing a heat press having a series of accessory pins;placing a slipcover into the heat press;transferring heat generated by the heat press to the series of accessory pins;engaging the series of accessory pins with the slipcover;generating a pattern of exhaust holes into the slipcover; anddisengaging the slipcover from the heat press.
  • 9. The method of claim 8, wherein the slipcover comprises a first end, a second end, a top surface, and a bottom surface, wherein the first end has a hose connection port disposed therein, and the second end has a pillow insertion opening.
Provisional Applications (1)
Number Date Country
63585327 Sep 2023 US