The present invention relates to an active filter device for a DC power supply comprising a source, a uni- or bi-directional power converter, and a load.
Known active filter devices compensate only the low-frequency current harmonics of the power supply network, and therefore they do not serve to eliminate the high-frequency current harmonics generated by the chopping of the power switches.
By way of example, such devices are described in the article by M. C. Benhabib and S. Saadate entitled “New control approach for four-wire active power filter based on the use of synchronous reference frame” published in Electric Power Systems Research, vol. 73, No. 3, pp. 353-362, (March 2005), or in the article by S. Saadate and S. H. Shahalami entitled “Filtrage hybride des harmoniques engendrés par une charge fortement polluante—Application des algorithmes génétiques pour la boucle de contrôle” [Hybrid filtering of harmonics generated by a highly-polluting load—Application of genetic algorithms for the control loop] published in Revue Internationale de Génie Electrique, vol. 6, No. 1-2, pp. 143-166 (April 2003).
A load converter is defined herein as a power structure that absorbs current continuously (examples: a buck chopper and variants thereof, a capacitive storage chopper and variants thereof, . . . ) possessing a finite number of operating sequences and capable of operating in unidirectional manner (current flowing from the source to the load, or in the opposite direction), or in bidirectional manner.
An object of the present invention is to filter the high-frequency harmonics of the current generated by the chopping of the power switches of the load converter, other than by a prior art solution implementing a passive filter.
The invention is based on the idea of controlling an active filter that generates a compensation current, on the basis of a chopper signal from the power converter.
The device operates regardless of the sign of the current and it may be used when the source supplies energy to the load and/or when the load supplies energy to the source (recovery sequence or battery charging, for example).
The invention thus provides an active filter device for a power supply comprising a source having a source current, a power converter presenting an input inductor L, a power switch T controlled by a chopper signal and delivering an output voltage VS, and a load, the device being characterized in that it includes an active filter converter having an input for receiving a chopper signal from the power converter, for generating at its output a current for compensating harmonics of the source current due to the chopping, in response to an input signal representative of the chopping of the power converter.
The proposed device is an active filter device that is connected in parallel between an energy source and a load. By filtering the current harmonics absorbed by the load, the device serves to reduce the size of the input inductor L of the converter, or to reduce the operating frequency of the converter, to eliminate the passive filters dedicated to filtering these harmonics, and to increase the lifetime of the source.
The power supply may power a load from a source, or it may charge an energy source such as a battery from an active load, or indeed it may be bidirectional.
The filter device is advantageously characterized in that the active filter converter presents at least one filter module presenting in series from a first terminal of the filter converter: an inductor; first and second capacitors; and first and second switches that are controlled in opposition, which switches are connected respectively between first and second terminals of the second capacitor, and a second terminal of the filter converter; and also a DC-DC converter module controlled at a chopper frequency to maintain the voltages at the terminals of the first and second capacitors (C0 and C1) at their reference values.
Advantageously, the chopper frequency of the DC-DC converter module is greater than or equal to the frequency of the chopper signal of the power converter, and in particular is at least 10 times greater.
In a first variant, the DC-DC converter module presents two DC-DC converters.
In a first embodiment of this variant, the two DC-DC converters present a primary circuit having a bridge of power switches, a transformer, and a secondary circuit presenting a bridge of power switches, the power switches of said bridges being controlled in opposition in pairs.
In a second embodiment of this variant, the two DC-DC converters are non-reversible isolated choppers connected to the terminals respectively of the first and second capacitors, and a resistor is connected to the terminals of each of the first and second capacitors.
In a second variant, the DC-DC converter module presents a DC-DC converter with two outputs having a primary circuit presenting a bridge of power switches, a transformer having two secondaries, and two secondary circuits, each presenting a respective bridge of power switches, the switches of the bridges of power switches being controlled in opposition in pairs.
The power converter of the power supply may be of a type presenting at least two power conversion stages connected in parallel.
In a first configuration where said power conversion stages are controlled synchronously, the filter converter presents a single filter module.
In a second configuration where the power conversion stages are controlled in interlaced manner with a controlled time offset, e.g. of τ/n, where n designates the number of stages and τ designates the chopping period of the power converter, the active filter converter comprises a parallel connection, or preferably a series connection, of n active filter modules, each of which is controlled synchronously with a power conversion stage.
Finally, the invention provides a power supply comprising a source having a source of current iS and a voltage VE, a power converter presenting an input inductor L, a power switch T, and delivering an output voltage VS, the power supply being characterized in that it includes an active filter device as defined above connected in parallel between the input terminals (A, B) of the power converter.
The invention can be better understood on reading the following inscription with reference to the drawings, in which:
a and 9b showing the behavior of the currents under transient conditions;
a & 12b, and 13a & 13b show the various currents taking account of the residences of the inductors and with modification of the references for the voltages U0 and U1 in
a shows an active filter structure for n=2 and embodiments of one of the switches of the filter (
a and 20b show variants of the active filter for n=2 when the inductors L1 and L2 have equal inductances;
An active filter device 10 is connected in parallel to the terminals A and B, the filter device generating a compensation current iF that preferably has a mean value of zero and that compensates the variations in the current iL at least in part and preferably in full.
By way of example, in
The active filter device 10 connected to the terminals A and B has an input inductor L′ and two capacitors in series C0 and C1, E designating the terminal common to L′ and C0, F designating the terminal common to C0 and C1, and G designating the free terminal of C1. Two power switches TF1 and TF2 are connected between the terminal B and the terminals F and G respectively, and they are controlled by voltages uF1 and uF2 that are in opposition. The two switches TF1 and TF2 are represented by a transistor and a reverse-connected diode, and they are in opposition relative to each other.
The voltages U0 and U1 at the terminals of C0 and C1 are regulated by an isolated DC-DC converter module having two stages AL1 and AL2, respectively imposing the voltages U0 and U1. The two stages AL1 and AL2 are independent (
To reduce current ripple at the input of the converter, it is known to increase the chopping frequency of the switch and/or the inductance of the inductor L.
In the proposed solution, a filter device is thus connected in parallel, which device is a converter serving to absorb a current iF of zero mean value with ripple that is opposite to the ripple of the power converter. An example of waveforms obtained for a conventional buck converter (of the kind shown in
u represents the control signal applied to the controlled switch T of the converter CONV, with the chopping period τ, and that is used to control the switches of the active filter. The switch may be controlled by any signal representative of the chopping of the converter CONV, i.e. any signal that is synchronous with the signal u.
When u=1, the switch conducts and the voltage applied to the terminals of the inductor L is the power supply voltage VE delivered by the source S. When the switch is off (u=0), this voltage becomes equal to VE−VS, where VS is the output voltage from the buck chopper that is delivered to the load CH. To fully compensate the variations in the current iL, it is necessary for the filter converter to absorb a current of slope
when u=1, and of slope
when u=0.
In order to satisfy these two constraints, the active filter 10 (
The control signals uF1 and uF2 are complementary. The presence of a certain amount of dead time is necessary in order to avoid short-circuiting the capacitor C1, and this time has no influence on the performance of the filtering.
In a buck converter, in order to satisfy the above-mentioned conditions concerning slopes, i.e. in order to achieve exact compensation, the voltages U0 and U1 are defined by the following relationships:
It is possible to use two inductors L and L′ having different inductances so as to reduce the voltage levels across the terminals of the capacitors C0 and C1. This property makes it possible to envisage using low-voltage components in the structure of the active filter, and also an inductor L′ of small inductance. It is then easy to reduce the volume of the active filter and to improve the efficiency of the device.
Since the mean current conveyed by the inductor L′ is zero, its size, its weight, and its cost are small in comparison with the inductor L of the switching circuit 1 of the power converter CONV. Similarly, the power switches TF1 and TF2 have a maximum switched current equal to
where Δi designates the peak-to-peak amplitude of the current iL conveyed by the inductor L.
To control the voltages U0 and U1, the two capacitors C0 and C1 are connected to the isolated DC-DC converters AL1 and AL2. These converters may be of reversible or non-reversible nature. The choice of one structure rather than another is determined by the levels of loss that can be accepted in the active filter. To minimize losses in on the structure of the active filter, the capacitors C0 and C1 must not supply any energy, in the sense of mean values. It is then necessary to use a reversible isolated chopper to control the voltages U0 and U1.
In
The midpoints J and K of these two branches are connected to the primary of a transformer TR1, having its secondary connected to the midpoints M and N of a bridge having four switches TT21 to TT24 connected as a bridge in a manner similar to the switches TT11 to TT14, and they are powered in pairs by two voltages in opposition u2 and
The circuit of
When minimizing losses in the active filter is not a priority objective, it is possible to simplify the structure by using nonreversible isolated choppers as described for example in the work by J-P. Ferrieux, F. Forest entitled “Alimentation à découpage, convertisseurs à resonance: principes—composants—modélisation” [Chopper power supplies, resonant converters: principles—components—modeling] second edition, published by Masson, Paris, 1997, and in particular page 56 (“Flyback”), page 62 (“Forward”), and page 70 (“Push-pull” circuit). It is then necessary to add resistors across the terminals of each of the capacitors C0 and C1. When the voltage U0 or U1 needs to be reduced in order to satisfy equation (1), the resistor R in parallel with the competitor serves to adapt the voltage (
The output voltages U0 and U1 (
In order to guarantee that the power consumed by the active filter is at a minimum, it is necessary to guarantee that the mean value of the absorbed current is zero. Canceling the HF component requires synchronization between the control signals of the active filter and the control signals of the power converter. By way of example, these two constraints can be resolved by using hybrid current regulators, e.g. as described in the following documents:
J. P. Martin, S. Pierfederici, F. Meibody-Tabar, B. Davat, New Fixed Frequency AC Current Controller for a Single Phase Voltage Inverter, IEEE Power Electronics Specialists Conference (PESC'02), Jun. 23-27, 2002, Cairns (Australia), vol. 2, pp. 909-914;
S. Pierfederici, J. P. Martin, F. Meibody-Tabar, B. Davat, Robust Fixed Frequency Control for Parallel Connected Forward/Buck converters, European Physical Journal Applied Physics, 2003, 24, pp. 121-138; and
A. Lachichi, S. Pierfederici, J.-P. Martin, B. Davat, A Hybrid Fixed Frequency Controller Suitable for Fuel Cell Applications, IEEE Power Electronics Specialists Conference (PESC'05), June 12-15, Recife (Brazil).
Synchronization is achieved by switch on or off orders issued for controlling the main converter. An example of waveforms obtained by using switch-on synchronization is shown in
The buck chopper is controlled in current mode. Its output voltage is servo controlled to 180 volts (V), the input voltage is set at 55 V, and the load power is set at 16.2 kilowatts (kW). The inductor L of the power converter and the inductor L′ of the active filter have identical inductances equal to 77 microhenries (μH). The reversible isolated structure shown in
During a voltage step on the load CH, as shown in
The device of the invention also operates when a converter powers the source, or with a bidirectional converter.
For converters that present recovery sequences (bidirectional converter of
Compared with a converter shown in
b shows a unidirectional converter for iL<0. It has only the controlled switch T′ and the diode D′. Under such circumstances, the load CH acts as the source during charging, e.g. battery charging.
For dimensioning the capacitors Ci of the active filter, the following simplifying assumptions are made:
When calculating the high frequency voltage ripple of the capacitors Ci (due to the chopping), the first assumption makes it possible to ignore the high-frequency components of the currents delivered by the isolated power supplies. The second assumption makes it possible to calculate the voltage ripple at the terminals of the capacitors Ci in analytic manner. When the power device corresponds to that shown in
where d is the duty ratio, f is the chopping frequency of the converter CONV, and ΔUi is the amount of voltage ripple due to the chopping that can be tolerated. This voltage ripple should be selected in such a manner as to be negligible compared with the mean voltage value. By way of example, using the following parameters: VE=55 V, VS=180 V, and L=L′=77 μH, a ripple of 1% of the voltage U1 leads to a value for Ci≧170 μF.
Note: the dimensioning of the capacitors Ci is independent of the level of current flowing in the power converter. It depends only on the voltages involved in the power structure.
In the following tests, the simulations take account of resistive losses in the inductive elements. This time, the current source iS presents a small amount of ripple (
It is possible to take account of the voltage drops due to the resistive elements by using equation (3) below to modify the voltage references imposed on the terminals of the capacitors C0 and C1.
It is preferable to take account of the voltage drops at the terminals of the semiconductors. Furthermore, the parameters needed for good operation of the filter (in particular the series resistance RL of the inductor L) can be estimated by in-line identification of the parameters that would make it possible to ensure ideal operation, even in the presence of varying parameters (e.g. variations of the resistances as a function of temperature).
If account is taken of all of the interfering elements (series resistance RD and forward voltage drop of the diode D, resistances RL and RL′ of the inductors, series resistances RCO and RC1 of C0 and C1, resistances RK, RF1, and RF2, and voltage drops VK, VF1, and VF2 of the semiconductors constituting the switches when they are conducting, etc.), then the equivalent circuit of
Under such circumstances, the reference voltages become:
As mentioned above, it is also possible to perform compensation that is partial only, in particular by ignoring the voltage drops VK, VF1, and VF2.
The device for filtering the current harmonics due to the chopping operates with a mean current of zero if it is desired to minimize losses. When the current consumed by the user contains both low-frequency harmonics (due to the load) and high-frequency harmonics (due to the chopping), it is possible to envisage minimizing the low-frequency harmonics and canceling the high-frequency harmonics as follows.
It is assumed that the current iL=(
i
L(t)=iL0+iL,lf(t)+iL,hf(t)
where iL0, iL,lf, and iL,hf represent respectively in the DC, low-frequency, and high-frequency components of the current consumed by the load converter (see
Controlling the current if absorbed by the filter device (
i
f(t)=+if,lf(t)+if,hf(t)
with if,lf(t)=−iL,lf(t) and if,hf(t)=−iL,hf(t), where:
It has been known for a long time that converters may be connected in parallel in order to increase the current that is absorbed by the load converter. Identical converters are connected in parallel at the output from the energy source and they power the same load, each converter conveying only 1/nth of the total current.
When the switches are controlled synchronously, it is the same control signal u that controls the parallel-connected converters. The filter converter 10 shown in
The parallel-connected converters may have different inductances (deliberately or for construction purposes), and the equations defining the voltages U0 and U1 become:
When interlaced control of the switches is used, the peak current conveyed by the inductor L is smaller. Under such circumstances, the simplest filtering method consists in using one active filter per branch, each filtering the current of one of the parallel-connected converters, thereby leading to n active filters being connected in parallel.
For a small number of branches, it is also possible to use only one filter by increasing the number of capacitors. By way of example, for a two-stage interlaced chopper (n=2),
If the inductances L1 and L2 are different, then and there are four ranges in which the slopes of the total current i are different, and it is now necessary to have four voltages U0, U1, U2, and U3. As above, the voltages U0, U1, U2, and U3 are regulated to pre-calculated reference values with the help of optionally reversible isolated power supplies, which values are given as follows:
These voltages are all positive if it is assumed that L2<L1 (otherwise it suffices to interchange the indices for the voltages U2 and U3).
The waveforms and the controls of the switches differ depending on the value of the duty ratio (relative duration of conduction of a controlled switch in the load converters). The main difference in the controls arises depending on whether the duty ratio is less than 0.5 (
Unlike the switches TF1, TF2, and TF3, the switch TF4 needs to be reversible in voltage and in current.
When the duty ratio is less than 0.5, only the switches TF2, TF3, and TF4 are controlled. When the duty ratio is greater than 0.5, only the switches TF1, TF3, and TF4 are controlled.
The circuit can be simplified if the inductances L1 and L2 are identical, since then the voltage U3 given by above equation (3) is zero. It is then possible to eliminate the switch TF4 and to arrive at the circuit of
For n greater than 2, it is no longer advantageous to perform filtering by a single converter connected in parallel. Such a converter would require 2n semiconductors and 2n capacitors, whereas one individual active filter per branch would require the use of 2n semiconductors and 2n capacitors.
The converters can also be connected in parallel beside the load in order to reduce the voltage that each switch needs to withstand. With a buck converter, it is generally two converters that are connected in parallel in order to reduce the voltage that each of the semiconductors needs to withstand (
The voltage imposed across the terminals of the inductor L depends on the conduction pattern of the switches, and thus on the value of the duty ratio (
Since there is only one inductor L in this circuit, the configuration of the filter device is as shown in
If the duty ratio is less than 0.5, while T1 or T2 is conducting, then the voltage across the terminals of the inductor L is given by:
and when both switches are off, the voltage is equal to VE−VS. It follows that the voltages of the filter device are given by:
If the duty ratio is greater than 0.5, when T1 and T2 are conducting, then the voltage across the terminals of the inductor L is equal to VE, and when T1 or T2 is conducting, it is equal to:
the voltages of the filter device then become:
The structure adopted for the power converter is a structure of the buck type (
When only the buck converter was in operation, the current iS delivered by the source was as shown in
Number | Date | Country | Kind |
---|---|---|---|
07/01785 | Mar 2007 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/FR2008/000299 | 3/7/2008 | WO | 00 | 1/26/2010 |