Active reduction of harmonic noise from multiple rotating devices

Abstract

A system and method for reducing noise caused by two or more rotating devices by taking in input signals with frequencies that are related to the rotation rates of the rotating devices, and causing one or more loudspeakers to produce sounds that are at about the same frequencies as the noise and of substantially opposite phase. There is a noise canceller associated with each rotating device. Each noise canceller includes a harmonic frequency computer that computes a harmonic frequency and provides the harmonic frequency to a harmonic sine wave generator that generates an output sine wave. Each nose canceller also has an adaptive filter that uses a sine wave to create a noise reduction signal that is used to drive one or more transducers with their outputs directed to reduce noise caused by the rotating devices. There is an overlap detector that compares the harmonic frequencies and, based on their proximity, alters the operation of one or more adaptive filters.

Description

FIELD

This disclosure relates to the active reduction of harmonic noise from two or more rotating devices.

BACKGROUND

Engine harmonic cancellation systems are adaptive feed-forward noise reduction systems that are used in motor vehicles, for example in cabins or in muffler assemblies, to reduce or cancel engine harmonic noise. A sine wave at the frequency to be cancelled is used as an input to an adaptive filter. Engine harmonic cancellation systems also use one or more microphones as error input transducers. The adaptive filter can alter the magnitude and/or the phase of the input sine wave. The output of the adaptive filter is applied to one or more transducers that produce sound (i.e., loudspeakers) that is acoustically opposite to the undesirable engine harmonics that are to be canceled. The aim of the system is to cancel the noise at the frequency or frequencies of interest by adaptively minimizing the total energy across all error microphone input signals. In order to do so, the loudspeaker outputs have a negative gain.

Harmonic noise cancellation systems are also used to cancel or reduce noise caused by rotating devices other than engines. One additional source of noise in motor vehicles is the propeller shaft, also known as the drive shaft. Because geared transmissions are used to transfer engine rotation to propeller shaft rotation, the propeller shaft rotation rate is not fixed relative to the engine rotation rate. The engine and propeller shaft thus can be sources of noise in a vehicle cabin at different frequencies.

In order to cancel noise from both an engine and a propeller shaft, a noise reduction system requires two feed-forward adaptive filters. When the two frequencies being cancelled are coincident or close, the stability margins of the filters can be compromised. This increases the possibility of divergence of the filter algorithms, which can lead to the creation of loud and noticeable noise artifacts.

SUMMARY

The system and method of this disclosure are effective to reduce the audible artifacts that can be created by an adaptive feed-forward noise reduction system when two frequencies being cancelled are too close to each other. This can be accomplished by determining the proximity of the frequencies being cancelled and based on the proximity altering the operation of one or more of the adaptive filters.

All examples and features mentioned below can be combined in any technically possible way.

In one aspect, a system for reducing noise caused by a plurality of rotating devices by taking in a plurality of input signals with frequencies that are related to the rotation rates of the rotating devices and causing one or more loudspeakers to produce sounds that are at about the same frequencies as the noise and of substantially opposite phase, includes a plurality of noise cancellers, each noise canceller comprising a harmonic frequency computer that computes from an input signal a harmonic frequency and provides the harmonic frequency to a harmonic sine wave generator that generates an output sine wave, and an adaptive filter that uses a sine wave to create a noise reduction signal that is used to drive one or more transducers with their outputs directed to reduce noise caused by the rotating devices. There is also an overlap detector that compares the harmonic frequencies and, based on the proximity of the harmonic frequencies, alters the operation of one or more of the adaptive filters.

Embodiments may include one of the following features, or any combination thereof. The overlap detector may alter the operation of one or more of the adaptive filters by changing the values of one or more variable parameters of an adaptive filter; the variable parameters can include the adaptation step sizes of the adaptive filters, where the step sizes are decreased when the proximities of the frequencies are close. For example, the adaptation step size may be decreased by about one-half when two input signal frequencies are approximately coincident. The system can also include a computer memory that stores relationships between the proximity of the frequencies and the resulting changes in the values of the adaptive filter parameters. The transducer outputs may be directed into the cabin of a motor vehicle. The rotating devices can be the vehicle engine and the vehicle propeller shaft.

In another aspect, a system for reducing noise caused by a plurality of rotating devices of a motor vehicle by taking in a plurality of input signals with frequencies that are related to the rotation rates of the rotating devices, and causing one or more loudspeakers to produce sounds that are at about the same frequencies as the noise and of substantially opposite phase, includes a plurality of noise cancellers, each noise canceller comprising a harmonic frequency computer that computes from an input signal a harmonic frequency and provides the harmonic frequency to a harmonic sine wave generator that generates an output sine wave, and an adaptive filter that uses a sine wave to create a noise reduction signal that is used to drive one or more transducers with their outputs directed so as to reduce noise in the vehicle cabin that is caused by the rotating devices. There is an overlap detector that compares the harmonic frequencies and, based on the proximity of the harmonic frequencies, alters the operation of one or more of the adaptive filters, wherein the overlap detector alters operation of one or more of the adaptive filters by changing the values of one or more variable parameters of an adaptive filter, wherein the variable parameters comprise the adaptation step sizes of the adaptive filters, and the step sizes are decreased when the proximities of the frequencies are close. A computer memory stores relationships between the proximity of the frequencies and the resulting changes in the values of the adaptive filter parameters. The rotating devices may be the vehicle engine and the vehicle propeller shaft.

In yet another aspect, a method for operating an active noise reduction system that is adapted to reduce noise caused by a plurality of rotating devices, where there are system input signals with frequencies that are related to the rotation rate of the rotating devices, and where the active noise reduction system comprises separate adaptive filters associated with each of the input signals, the adaptive filters having tuning parameters that affect their outputs, the adaptive filters outputting noise reduction signals that are used to drive one or more transducers with their outputs directed to reduce noise caused by the rotating devices, includes determining the proximity of the frequencies of the input signals and changing the values of one or more variable parameters based on the determined proximity of the frequencies of the input signals.

Embodiments may include one of the following features, or any combination thereof. The method may further include the step of storing in a computer memory relationships between the proximity of the frequencies and the resulting changes in the values of the adaptive filter parameters. The variable parameters can include the adaptation step sizes of the adaptive filters, and the step sizes may be decreased when the proximities of the frequencies are close. The adaptation step size may be decreased by about one-half when two input signal frequencies are approximately coincident. The values of the variable parameters may be computed and provided to the adaptive filters. The proximity of the frequencies may be determined by an overlap detector that provides control signals to affect the computation of the values of the variable parameters. The transducer outputs may be directed into the cabin of a motor vehicle. The rotating devices may comprise the vehicle engine and the vehicle propeller shaft.

In another aspect, a method for operating an active noise reduction system that is adapted to reduce noise caused by a plurality of rotating devices of a motor vehicle, where there are system input signals with frequencies that are related to the rotation rate of the rotating devices, and where the active noise reduction system comprises separate adaptive filters associated with each of the input signals, the adaptive filters having tuning parameters that affect their outputs, the adaptive filters outputting noise reduction signals that are used to drive one or more transducers with their outputs directed into the cabin of the motor vehicle so as to reduce noise in the cabin caused by the rotating devices, includes determining the proximity of the frequencies of the input signals. The values of one or more variable parameters are changed based on the determined proximity of the frequencies of the input signals, wherein the variable parameters comprise the adaptation step sizes of the adaptive filters, and the step sizes are decreased when the proximities of the frequencies are close, wherein the values of the variable parameters are computed and provided to the adaptive filters and wherein the proximity of the frequencies is determined by an overlap detector that provides control signals to affect the computation of the values of the variable parameters. A computer memory stores relationships between the proximity of the frequencies and the resulting changes in the values of the adaptive filter parameters. The rotating devices may be the vehicle engine and the vehicle propeller shaft.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic block diagram of a harmonic cancellation system that can be used to accomplish the system, device and method of the present innovation.

FIG. 2 illustrates noise in a vehicle cabin.

DETAILED DESCRIPTION

Elements of FIG. 1 of the drawings are shown and described as discrete elements in a block diagram. These may be implemented as one or more of analog circuitry or digital circuitry. Alternatively, or additionally, they may be implemented with one or more microprocessors executing software instructions. The software instructions can include digital signal processing instructions. Operations may be performed by analog circuitry or by a microprocessor executing software that performs the equivalent of the analog operation. Signal lines may be implemented as discrete analog or digital signal lines, as a discrete digital signal line with appropriate signal processing that is able to process separate signals, as a multiplexed digital signal bus, and/or as elements of a wireless communication system.

When processes are represented or implied in the block diagram, the steps may be performed by one element or a plurality of elements. The steps may be performed together or at different times. The elements that perform the activities may be physically the same or proximate one another, or may be physically separate. One element may perform the actions of more than one block. Audio signals may be encoded or not, and may be transmitted in either digital or analog form. Conventional audio signal processing equipment and operations are in some cases omitted from the drawing.

FIG. 1 is a simplified schematic diagram of harmonic noise cancellation system 10 that embodies the disclosed innovation. In this non-limiting example system 10 is designed to cancel both engine noise and propeller shaft noise in the cabin of a motor vehicle. However, system 10 can be used to reduce harmonic noise emanating from any two or more rotating devices (e.g., motors). System 10 can also be used to reduce harmonic noise in locations other than motor vehicles and in volumes other than motor vehicle cabins. As one non-limiting example, system 10 could be used to cancel engine harmonics, prop shaft harmonics and harmonics due to the air conditioning compressor in a motor vehicle. In FIG. 1 signal flow is indicated with solid arrows and control signals are indicated by dash/dot lines with arrowheads.

System 10 in this case has two parallel harmonic noise cancellers: engine noise canceller 44 reduces or cancels engine harmonic noise in cabin 12, while prop shaft noise canceller 46 reduces or cancels propeller shaft harmonic noise in cabin 12. Each canceller can be implemented as computer code in the digital signal processor that is used to accomplish the adaptive filter. In this non-limiting example the adaptive algorithm is a filtered x adaptive algorithm. However, this is not a limitation of the innovation as other adaptive algorithms could be used, as would be apparent to those skilled in the technical field.

Each canceller 44 and 46 computes the harmonic frequencies to be cancelled from the input RPM: canceller 44 has harmonic frequency computer 24 that is input with the engine RPM, and canceller 46 has harmonic frequency computer 31 that is input with the prop shaft RPM. Each canceller has a harmonic sine wave generator (25 and 32, respectively) that generates sine waves at the frequencies to be cancelled. Sine wave generators 25 and 32 are input with the computed harmonic frequencies based on the inputs from the rotating devices that are to be cancelled. Adaptive filters 20 and 36, respectively, supply transducer drive signals to one or more output transducers 14 that have their outputs directed into vehicle cabin 12. The residual noise after the output of the transducers, as modified by the cabin transfer function 16, is combined with the engine noise and propeller shaft noise in the vehicle cabin and is picked up by an input error transducer (e.g., microphone) 18.

Sine wave generator 25 provides to adaptive filter 20 a noise reduction reference signal that includes the harmonics of the engine frequency that are to be cancelled using adaptive filter 20. The output of sine wave generator 25, which is referred to as the “x signal,” is also provided to modeled cabin transfer function 26, to produce a filtered x signal. The filtered x signal and the microphone output signals are multiplied together 27, and provided as a control input to adaptive filter 20. Similarly, sine wave generator 32 provides to adaptive filter 36 a noise reduction reference signal that includes the harmonics of the propeller shaft frequency that are to be cancelled using adaptive filter 36. The output of sine wave generator 32 is also provided to modeled cabin transfer function 33, to produce a filtered x signal. The filtered x signal and the microphone output signal are multiplied together 38, and provided as a control input to adaptive filter 36. The operation of adaptive feed-forward harmonic noise cancellation systems is well understood by those skilled in the art.

Overlap detector 42 takes in as control signals from frequency computers 24 and 31 the harmonic frequencies that are going to be cancelled, and makes a decision of when the frequencies are close enough to affect the stability margin. If so, it causes the adaptive filters to automatically change the value of one or more variables of the adaptive algorithm. In the present case in which a filtered x adaptive algorithm is used, the variables that are changed can be one or both of the adaptation step size and the leakage parameter. Adaptation step size and leakage in an adaptive algorithm are disclosed in U.S. Pat. Nos. 8,194,873, 8,204,242, 8,355,512, and 8,306,240, the disclosures of which are incorporated herein by reference.

More generally, changes are made by the system to one or more of the filtration algorithms with the aim of maintaining the stability margin so as to keep the performance of the system close to what it would be with a single canceller. A reason that performance can be maintained to an acceptable level when the overlap happens is that multiple cancellers are working at the same frequency region instead of just one. In general, the detector can have multiple degrees of overlap, and for each it can have ability to select from predetermined values of the appropriate adaptive algorithm parameters.

As one non-limiting example: If the prop shaft canceller is set to cancel the first order prop harmonic frequency and the prop RPM is 3000, the first order prop harmonic frequency is 50 Hz (1×3000/60). If the engine canceller is set to cancel the 1.5 order engine harmonic frequency and in the current gear the engine RPM is 2000, the 1.5 order engine frequency would be 50 Hz (1.5×2000/60). In this example the two frequencies to be cancelled are exactly the same, so both adaptive filters 20 and 36 will produce the same cancellation frequency. The degree by which the engine and prop frequencies overlap will vary with the gear ratio, or within the same gear one can have torque convertor slippage which can also cause the frequencies to overlap.

Generally, two cancellers working at the same frequency means that the cancellation is more effective, as the cancellation system's adaptation step size is effectively doubled. However, the larger adaptation step size means that there is less margin for transfer function variation before the system will become unstable and potentially diverge.

The present innovation can account for the increase in cancellation algorithm adaptation step size when the two frequencies being cancelled are coincident or close to each other. In the example described just above, by automatically decreasing the adaptation step size by 0.5 the original single canceller performance is maintained and so the original stability margin is regained.

It may be advantageous to allow a margin in the estimated transfer function, as in the real world each production car will have variation from the one that was used to do the original tuning due to component tolerances, temperature variation, passenger/cabin loading etc. In practice the reduction in adaptation step size may not be exactly 0.5. More specifically, one or more adjustable filter parameters can be empirically chosen so as to maintain optimum cancellation and stability margin. These parameters can be empirically determined at time of tuning to accomplish the best tradeoff to handle the overlapping condition. Other conditions such as noise source location will determine what the optimum would be. Also, the cancellers can have the capability to adjust other adaptive algorithm parameters, such as leakage, as necessary to maintain the right balance of performance and stability margin. In cases in which an algorithm other than the filtered x adaptive algorithm is used in the adaptive filters, other variables that are mutually effective can be chosen to be modified in a similar manner with the goal of maintaining the original single canceller performance and thus regain the original stability margin.

The above example was for an idealized case where there is perfect overlap. More generally, stability margin can be lost when the frequencies are close. So, overlap detector 42 can be set for the proximity of the two (or more) frequencies, multiple frequencies being another tunable parameter that is determined empirically at time of tuning. Likewise, the system can account for more than one band of overlap. The system can be expanded to multiple levels of overlap, with each having independent changes to the selected filter parameters, the values typically being determined empirically a priori and then stored in computer memory and retrieved during operation of the system based on the proximity of the two frequencies. More generally in the example described herein, the change in adaptation step size can be set as a function of the proximity of the two frequencies. When there are more than two frequencies being cancelled, a pair-wise comparison of all the frequencies would be used.

One result of the subject innovation is that the harmonic cancellation systems are less likely to diverge. Another benefit is that detectable noise artifacts due to system instability are minimized.

An idealized, non-limiting example of a manner in which the innovation can operate is illustrated with reference to FIG. 2, which illustrates an example of algorithm adjustment due to overlapping cancellation frequencies in a noise cancellation system such as that shown in FIG. 1 that is designed and operated to cancel engine harmonics and propeller shaft harmonics in a motor vehicle cabin. The engine RPM (input from the vehicle's tachometer) is set out along the x axis, with the cabin noise sound pressure level (SPL) on the y axis, in dB. Curve 102 illustrates the baseline noise, and curve 104 illustrates the reduction in noise when the cabin engine and prop shaft harmonic noise cancellation system is turned on, with the two cancellers operating at the same frequency. Curve 104 illustrates a reduction of about 10 dB across most of the normal automobile operating range.

Curve 106 (in dashed line) illustrates an excursion in the sound when the engine and prop shaft noise cancellation systems are both on and there is a change in cabin transfer function that results in the creation of noise artifacts that increase the sound levels quite dramatically around the frequency corresponding to around 3000 RPM. The system disclosed herein would be enabled to alter the values of one or more parameters of the adaptive filter algorithm to bring the operation back closer to curve 104, where it would be if only one canceller was being used.

The above was described relative to noise cancellation in a vehicle cabin. However, the disclosure applies as well to noise cancellation in other vehicle locations. One additional example is that the system can be designed to cancel noise in a muffler assembly. Such noise may be engine harmonic noise but may also be other engine-operation related noise and/or noise caused by another rotating device in the vehicle.

Embodiments of the devices, systems and methods described above comprise computer components and computer-implemented steps that will be apparent to those skilled in the art. For example, it should be understood by one of skill in the art that the computer-implemented steps may be stored as computer-executable instructions on a computer-readable medium such as, for example, floppy disks, hard disks, optical disks, Flash ROMS, nonvolatile ROM, and RAM. Furthermore, it should be understood by one of skill in the art that the computer-executable instructions may be executed on a variety of processors such as, for example, microprocessors, digital signal processors, gate arrays, etc. For ease of exposition, not every step or element of the systems and methods described above is described herein as part of a computer system, but those skilled in the art will recognize that each step or element may have a corresponding computer system or software component. Such computer system and/or software components are therefore enabled by describing their corresponding steps or elements (that is, their functionality), and are within the scope of the disclosure.

The various features of the disclosure could be enabled in different manners than those described herein, and could be combined in manners other than those described herein. A number of implementations have been described. Nevertheless, it will be understood that additional modifications may be made without departing from the scope of the inventive concepts described herein, and, accordingly, other embodiments are within the scope of the following claims.

Claims

1. A system for reducing noise caused by a plurality of rotating devices by taking in a plurality of input signals with frequencies that are related to the rotation rates of the rotating devices, and causing one or more loudspeakers to produce sounds that are at about the same frequencies as the noise and of substantially opposite phase, the system comprising: a plurality of noise cancellers, each noise canceller comprising a harmonic frequency computer that computes from an input signal a harmonic frequency and provides the harmonic frequency to a harmonic sine wave generator that generates an output sine wave, and an adaptive filter that uses a sine wave to create a noise reduction signal that is used to drive one or more transducers with their outputs directed to reduce noise caused by the rotating devices; andan overlap detector that compares the harmonic frequencies and, based on the proximity of the harmonic frequencies, alters the operation of one or more of the adaptive filters.

2. The system of claim 1 wherein the overlap detector alters operation of one or more of the adaptive filters by changing the values of one or more variable parameters of an adaptive filter.

3. The system of claim 2 wherein the variable parameters comprise the adaptation step sizes of the adaptive filters, and the step sizes are decreased when the proximities of the frequencies are close.

4. The system of claim 3 wherein the adaptation step size is decreased by about one-half when two input signal frequencies are approximately coincident.

5. The system of claim 2 further comprising a computer memory that stores relationships between the proximity of the frequencies and the resulting changes in the values of the adaptive filter parameters.

6. The system of claim 1 wherein the transducer outputs are directed into the cabin of a motor vehicle.

7. The system of claim 6 wherein the rotating devices comprise the vehicle engine and the vehicle propeller shaft.

8. A system for reducing noise caused by a plurality of rotating devices of a motor vehicle by taking in a plurality of input signals with frequencies that are related to the rotation rates of the rotating devices, and causing one or more loudspeakers to produce sounds that are at about the same frequencies as the noise and of substantially opposite phase, the system comprising: a plurality of noise cancellers, each noise canceller comprising a harmonic frequency computer that computes from an input signal a harmonic frequency and provides the harmonic frequency to a harmonic sine wave generator that generates an output sine wave, and an adaptive filter that uses a sine wave to create a noise reduction signal that is used to drive one or more transducers with their outputs directed so as to reduce noise in the vehicle cabin that is caused by the rotating devices;an overlap detector that compares the harmonic frequencies and, based on the proximity of the harmonic frequencies, alters the operation of one or more of the adaptive filters, wherein the overlap detector alters operation of one or more of the adaptive filters by changing the values of one or more variable parameters of an adaptive filter, wherein the variable parameters comprise the adaptation step sizes of the adaptive filters, and the step sizes are decreased when the proximities of the frequencies are close; anda computer memory that stores relationships between the proximity of the frequencies and the resulting changes in the values of the adaptive filter parameters.

9. The system of claim 8 wherein the rotating devices comprise the vehicle engine and the vehicle propeller shaft.

10. A method for operating an active noise reduction system that is adapted to reduce noise caused by a plurality of separate rotating devices, where there are a plurality of separate system input signals, each such input signal having a frequency that is related to the rotation rate of one of the separate rotating devices, and where the active noise reduction system comprises a plurality of separate adaptive filters, one associated with each of the separate input signals, each adaptive filters having variable tuning parameters that affect its outputs, the adaptive filters each outputting a noise reduction signals, where the noise reduction signals together are used to drive one or more transducers with their outputs directed to reduce noise caused by the rotating devices, the method comprising: comparing the frequencies of the plurality of separate input signals so as to determine the proximity of the frequencies of the plurality of separate system input signals; andchanging the values of one or more variable parameters based on the determined proximity of the frequencies of the plurality of separate system input signals.

11. The method of claim 10 further comprising storing in a computer memory relationships between the proximity of the frequencies and the resulting changes in the values of the adaptive filter parameters.

12. The method of claim 10 wherein the variable parameters comprise the adaptation step sizes of the adaptive filters, and the step sizes are decreased when the proximities of the frequencies are close.

13. The method of claim 12 wherein the adaptation step size is decreased by about one-half when two input signal frequencies are approximately coincident.

14. The method of claim 10 wherein the values of the variable parameters are computed and provided to the adaptive filters.

15. The method of claim 14 wherein the proximity of the frequencies is determined by an overlap detector that provides control signals to affect the computation of the values of the variable parameters.

16. The method of claim 10 wherein the transducer outputs are directed into the cabin of a motor vehicle.

17. The method of claim 16 wherein the rotating devices comprise the vehicle engine and the vehicle propeller shaft.

18. The method of claim 17 wherein the variable parameters comprise the adaptation step sizes of the adaptive filters, and the step sizes are decreased when the proximities of the frequencies are close, wherein the values of the variable parameters are computed and provided to the adaptive filters and wherein the proximity of the frequencies is determined by an overlap detector that provides control signals to affect the computation of the values of the variable parameters, and further comprising storing in a computer memory relationships between the proximity of the frequencies and the resulting changes in the values of the adaptive filter parameters.