The present invention relates to an active temporary roof support apparatus for a mining machine comprising at least one set of support members, each set comprising at least a first support member and a second support member for supporting the roof of an underground tunnel. The invention also relates to a mining machine, in particular a continuous miner, comprising a main frame, a cutting unit, and an active temporary roof support apparatus of the aforementioned type. Moreover, the invention relates to a method for temporarily supporting a roof of an underground tunnel during cutting the tunnel.
A variety of different types of excavation machines have been developed for cutting drifts, tunnels, subterranean roadways and the like in which a cutting unit is mounted on a main frame so as to create a desired tunnel cross-sectional profile. During the cutting operation, the mining machine advances forward through the rock. In general, such mining machines comprise a unit for installing a permanent roof support. Such a unit may comprise a bolter and a mesh handler. A mesh is bolted against the ceiling of the underground tunnel for preventing rocks or brittles to fall from the ceiling.
However, for placing and fixing such a mesh, a specific length of free ceiling between the cutting head and the bolting unit is needed. Thus, there is an area of unsupported tunnel ceiling between the cutting head and the permanently supported portion of the ceiling. It is known to secure these portions by means of a temporary roof support. Such a device for example is disclosed in DE 3827403 C1. The disclosed device positions and holds temporary beams against a roof portion of an underground tunnel. These beams afterwards are fixed permanently.
A similar device is disclosed in CN 103470292. This system comprises two independent first and second hydraulic lifting supporting frames. One of the frames is provided with a mesh handler for positioning a mesh. The frames are constructed to be arranged over a mining machine, such that the mining machine can move under the supporting system.
Further similar devices are disclosed in CN 105178992, CN 103195457, CN 201318185, CN 200982201 and CN 2188654.
A problem associated with all these devices is that on the one hand they are formed as separate units from the mining machine and thus need to be positioned and moved separately from the mining machine. In practice the known stand-alone devices of the prior art need to be retracted while the mining machine is in operation, leading to periods of time when the roof is not supported. This causes unsafe conditions and may lead to damages. Moreover such replacement is time consuming.
A further drawback is, that the known devices require a free space on side portions of the mining machine for providing the supporting force. The devices comprise foot plates supporting posts which bear against the roof for supporting the roof. Thus, there are cases where the tunnel needs to be broader in width for accommodating such known devices. Thus, there is less space for the mining machine or service persons.
Moreover, it has been shown that these devices are difficult to use in bad conditions, i.e. conditions in which the roof of the underground tunnel is very brittle and has the tendency to rockfalls.
It is an objective of the invention to provide an active temporary roof support apparatus for a mining machine attachable to a mining machine, a mining machine, and a corresponding method allowing a continuous roof support also in bad mining conditions.
This objective is solved according to a first aspect of the invention by an active temporary roof support apparatus of the type specified in the introductory portion, which comprises a drive assembly for driving the set of support members such that the first and second support members are sequentially moved for engaging the roof such that the roof is supported by at least one support member during an excavation operation of the mining machine. Due to the sequential movement of the first and second support members, at least one of them, or a support member of an additional set of support members, is in contact with the roof, such that the roof is continuously supported by the roof support apparatus. The apparatus acts in the manner of a self-adjusting support or walking support. The first and second members of the at least one set of support members “walk” along the roof, such that always at least one of the support members is in contact with the roof. The drive assembly drives the set of support members such that the support member, which is not in contact with the roof, is preferably advanced simultaneously with the associated mining machine or excavation apparatus, such that continuous support during excavation is provided. In other words, the first and second support members are provided for mutual and/or alternating engagement of the roof. At all points of time during the supporting action the first, the second or both support members of the set of support are in contact with the roof such that a continuous support is provided. In an exemplary movement, the first support member is placed and engaged with the roof. While the first support member stays in contact with the roof, the second support member can be moved and advanced forward and subsequently placed and engaged adjacent or distal from the first support member. When the second support member engages the roof, the first support member may be repositioned. Thus, the roof is always supported by at least one of the support members of the set of support members and therefore safety is greatly increased.
The support by the active temporary roof support apparatus preferably is at least provided until the permanent roof support is installed. Preferably, the support members are plate-shaped, shaped according to an inverted conic or have a grid form. It should be understood that any other geometry is possible and preferred, dependent on the associates mining machine, mining conditions and/or a number of support members. Preferably, the active temporary roof support apparatus is mounted on a mining machine and in particular supported by a frame of the mining machine. This helps that the roof support apparatus can move together with the mining machine and there is no necessity to separately move and position the roof support apparatus.
It should be understood that the drive assembly for driving the set of support members such that the first and second support members are sequentially moved, may comprise separate and independent drives for each support member of each set of support members as specified in more detail below. Thus, the drive assembly is preferably adapted to separately drive the first support member and the second support member.
According to a first preferred embodiment the active temporary roof support apparatus further comprises a second set of support members, wherein the sets of support members are arranged adjacent to each other facing the advanced direction of the machine. The advanced direction of the machine is also referred to as the machine direction, namely the direction in which the machine advances on an excavation operation. It should be understood that also third, fourth, fifth and so forth sets of support members may be provided for one active temporary roof support apparatus for one mining machine. The number of sets of support members depends on the type of mining machine, mining operation, and the roof of the tunnel. When the apparatus according to this invention is used with the mining machine, the sets of support members are preferably arranged on a horizontal line perpendicular to the machine direction. The first and second support members of the sets of support members advance in sequence simultaneously with the excavation operation for supporting the roof substantially over the whole width. This helps that the roof support apparatus provides a high level of safety even in bad mining conditions.
In a further preferred development of the invention, the drive assembly is adapted to move the first and second support members of the first set of support members oppositely relative to the first and second support members of the second set of support members. Thus, the outer support members move forward, while the inner support members rest supporting the roof, and vice versa. This leads to a stable support of the roof portion and to a symmetrical arrangement of the support members and thus to an increased safety level. When the active temporary roof support apparatus comprises two sets of support members, it is preferred that in use always two support members, i.e. one support member of each set of support members, is in contact with the roof of the tunnel for supporting the roof.
Preferably, the first and second support members are connected to each other. Preferably, the first and second support members are directly connected to each other. Due to such an arrangement, the first and second support members of each set of support members form a unit, which allows a simple placement of the support members against the roof of the underground tunnel and ultimately an improved support of the roof. Additionally, it may be provided that also the first, second, third and so forth sets of support members are connected to each other.
Moreover, it is preferred that the first and second support members are in sliding engagement with each other. When advancing one of the support members, this support member slides with respect to the other support member and the support members stay connected to each other.
In a preferred embodiment, the first support member comprises a first engaging portion and the second support member comprises a second engaging portion corresponding to and engaging the first engaging portion. Preferably, these engaging portions are formed according to a dove tale connection on a longitudinal side of the support members. Preferably, the first and second engaging portions allow movement of the first and second support members relative to each other and substantially in the machine direction. As described above, it is essential that always one of the support members supports the roof, while the other support member is free to follow the mining machine on an excavation operation, such that the respective support member can be replaced. This allows the walking action of the support members of each set of support members for supporting the roof continuously. Thus, it is preferred that the support members can move relative to each other, even when they are engaged with each other. The support members stay engaged during reposition of either the first or second support member. This also means that the advance of the set is shorter than the double length of each support member. This restricts the increment or step width when advancing the active temporary roof support apparatus in use.
Moreover it is preferred that the first and second engaging portions allow pivoting the first and second support members to each other in a predetermined angular range. The angular range preferably is small, e.g. in a range from 10° to 45°, in particular 10° to 30°. When repositioning one of the first and second support members, this support member needs to be disengaged from the roof portion to allow movement. In this operation, it is preferred that the support member, which is to be repositioned, is slightly pivoted with respect to the other support member which stays in contact with the roof, such that the repositioning of the other support member is simplified. When the engaging portions are formed according to a dove tail connection, this dove tail connection may be provided with predetermined tolerances, such that a pivot movement of the first and the second support member to each other is allowed.
According to a further preferred embodiment, the drive assembly comprises first and second upright drives for moving the first and second support members respectively to the roof. Thus, according to this embodiment, each support member is provided with a respective upright drive. When e.g. two sets of support members are provided for the active temporary roof support apparatus and each set comprises two support members, i.e. first and second support members, in total the active temporary roof support apparatus comprises four upright drives. Thus, it is allowed, to engage each support member with a respective engaging forth to the roof portion of the underground tunnel for supporting the roof. This increases safety of the apparatus.
Preferably, the drive assembly moreover comprises first and second forward drives for moving the first and second support members respectively in the machine direction. Again, it is preferred that each support member comprises its own and separate forward drive, such that each support member is separately and independently from each other positionable in the machine direction. Such forward drives may be supported by a machine frame of a respective mining machine, or may be supported against the upright drives. In such an arrangement the walking action of the support members as described above is simplified.
The invention solves the above-mentioned problem in a second aspect by a mining machine, in particular continuous miner, comprising a main frame, a cutting unit, and an active temporary roof support apparatus attached to the main frame and arranged in machine direction immediately behind the cutting unit. The cutting unit normally is movable with respect to the main frame for carrying out an excavation operation. The main frame provides support for the cutting forces and during the cutting operation the main frame is braced against the tunnel walls, in particular against the floor and the roof of the underground tunnel. Immediately behind the cutting unit in this instance means that the active temporary roof support apparatus is attached to the main frame such that front edges of the respective support members are in a range from 500 mm to 2.000 mm from the cutting unit, measured from a cutting point of the cutting unit in the machine direction. This is an exemplified range. For smaller or larger mining machines comprising a differently sized cutting unit the applicable range will be another range.
It shall be understood that the active temporary roof support apparatus according to the first aspect of the invention and the mining machine according to the second aspect of the invention comprise identical and similar aspects, as in particular defined in the dependent claims. Insofar reference is made to the above description of the active temporary roof support apparatus according to the first aspect of the invention, in particular with respect to the preferred embodiments and technical effects of the features.
According to a first preferred embodiment of the mining machine, the mining machine comprises a machine stabilization having a support member arranged behind the active temporary roof support apparatus for stabilizing the mining machine during an excavation operation. This machine stabilization is used to brace the mining machine against the roof of the tunnel. Also this support member of the machine stabilization provides roof support and prohibits rocks and brittles from falling from the roof.
The above-mentioned problem is moreover solved in a third aspect of the invention by a method for temporary supporting a roof of an underground tunnel during cutting the tunnel, comprising the steps in the following order: engaging a first area of the roof with a first support member; engaging a second area of the roof with a second support member; disengaging the first support member from the first area; engaging a third area of the roof with said first support member; and disengaging the second support member from the second area. Preferably, the method further comprises similar further steps which may continue with: engaging a fourth area of the roof with said second support member, disengaging the first support member from the third area, engaging a fifth area with said first support member, and so forth. This method thus provides a walking action of the first and second support members on the roof of the underground tunnel, for supporting the roof of the underground tunnel during cutting the tunnel. At least one of the support members is in contact with the roof of the underground tunnel at all times, so that a continuous support of the roof is achieved. It shall be understood, that when more than two support members are provided, e.g. when using an active temporary roof support apparatus having two or more sets of support members, as described above with respect to the first aspect of the invention, it is sufficient when one of the support members engages the roof. It is the idea of the invention, that at least one of the support members engages the roof of the underground tunnel at all stages of the cutting process, so that the roof is continuously supported.
It shall be understood, that the active temporary roof support apparatus according to the first aspect of the invention, the mining machine according to the second aspect of the invention and the method for temporary supporting a roof of an underground tunnel during cutting the tunnel according to the third aspect of the invention comprise identical and similar aspects, as in particular defined in the dependent claims. Insofar, reference is made to the above description of the active temporary roof support apparatus according to the first aspect of the invention and the mining machine of the second aspect of the invention, in particular with regard to the preferred embodiments and the technical effects of features.
According to the first preferred embodiment of the method, the first, second, and third areas are arranged adjacent to each other and offset in the machine direction.
Preferably, the first, second, and third areas are arranged immediately behind a cutting unit of a corresponding mining machine, preferably in a range from 500 mm to 2.000 mm from the cutting unit. This range is measured from a front edge of the first, second and third areas and a point of cutting of the cutting unit. This is one possible range, which e.g. for a larger mining machine can be chosen to be larger.
Preferably, the method furthermore comprises after disengaging the first support member the steps: pushing the first support member forward in machine direction by a first range which is less than a distance twice as long as the length of the second support member seen in the machine direction. Preferably the first support member is only pushed forward by a range that is less than the length of the second support member seen in the machine direction. Thus, the support members are pushed forward in an “overlapping” manner, so that the roof is continuously supported. It shall be noted that it is not essential whether the first or second support member is moved first. When supporting a roof it may also be preferred to first position the second support member.
According to a further preferred embodiment of the method, at least one support member is controlled to advance substantially simultaneously with the cutting unit. During an excavation operation, the cutting unit advances into the rock and preferably at least one of the support members, in particular the support member which is not engaged with the roof, is simultaneously advanced with the cutting unit. Preferably, the support member is engaged with the roof, when the cutting unit stops cutting. This again increases the safety and prevents rocks and brittles from falling down.
Preferably, the steps of the method according to the third aspect of the invention are carried out simultaneously as cutting the tunnel. Preferably, this method of the third aspect is carried out using an active temporary roof support apparatus according to the first aspect of the invention.
Preferably, at least one of the support members is adapted to provide an active support force to the roof in substantially vertical direction. Such a support force may be provided by a drive unit, in particular an upright drive, which presses the support member against the roof. Preferably, such a step is carried out during engaging of the first or second support member with one of the areas. This helps to stabilize the roof portion and to prevent brittles or rocks from falling down.
The detailed description will illustrate and describe what is considered as a preferred embodiment of the invention. It should of course be understood that various modifications and changes in form or detail could readily be made without departing from the spirit of the invention. It is therefore intended that the invention may neither be limited to the exact form and detail shown and described herein, nor to anything less than the whole of the invention disclosed herein and as claimed hereinafter. Further, the features described in the description, the drawings and the claims disclosing the invention may be essential for the invention considered alone or in combination. In particular, any reference signs in the claims shall not be construed as limiting the scope of the invention. The wording “comprising” does not exclude other elements or steps. The wording “a” or “an” do not exclude the plural. The wording “a number of” items, comprises also the number 1, i.e. a single item, and further numbers like 2, 3, 4, and so forth.
In the following the invention will be described in more detail with respect to the accompanying drawings, in which:
An active temporary roof support apparatus 1 (
When performing a cutting operation, the mining machine 100 is braced between a roof of the tunnel and a floor of the tunnel. For this, the mining machine 100 comprises a bottom support structure 108 for engaging a floor of the underground tunnel and a machine stabilization 110 for engaging the roof of the tunnel. The machine stabilization 110 and the bottom support 108 together provide a force on the tunnel roof and floor, such that the mining machine 100 is braced when the cutting unit 60 is advanced into the rock material. At the same time also the machine stabilization 110 provides a temporary roof support. Additionally, the mining machine 100 comprises a bolting unit 112 for implementing a permanent roof support to the tunnel roof, by installing bolts or anchors into the tunnel roof.
As can be inferred from
The active temporary roof support apparatus 1 comprises according to this embodiment a first set 2 of support members 6, 8 and a second set 4 of support members 10, 12. It shall of course be understood, that any other number of sets and support members might be provided. It is not necessary, that each active temporary roof support apparatus 1 comprises two sets, also three, four, five and so forth sets are preferred. Moreover, it is not essential that each set 2, 4 comprises only two support members 6, 8, 10, 12. Much more the sets may also comprise three, four, five and so forth separate support members.
According to this embodiment, the support members 6, 8, 10, 12 are substantially plate shaped (see also
As can be inferred from
Beneath the first and second sets 2, 4 of support members 6, 8, 10, 12 is schematically shown a rolled mesh 114 which is used to permanently support the roof. The machine stabilization 110 comprises a bar shaped body 116 and four recesses 118 (only one indicated with reference sign in
The active temporary roof support apparatus 1 comprises a drive assembly 20 (
Moreover, the drive assembly 20 comprises upper forward drives 32, 34 (again in
As shown in
With reference to
When the active temporary roof support apparatus 1 according to this embodiment (
The dashed rectangular on the right hand side of
Where indicated with number “2”
After the vertical dashed line in
When roof conditions are bad, it might be necessary to implement a different walking scheme. This is shown in
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/063327 | 6/10/2016 | WO | 00 |