This disclosure relates to active-wear garments. In particular, this disclosure relates to an athletic bra utilized to support and stabilize breasts during physical exercise or activities.
Exercise and physical fitness are important for health and wellness. Women and large breasted male athletes have a need for a garment that will support, stabilize, and prevent excessive movement of the breasts during physical exercise or activities.
Many active-wear have band sizes that are no larger than a 38 and cup sizes of no larger than DDD. Since athletes and women who are involved in physical fitness come in a variety of sizes, including those with band sizes greater than 38 and cup sizes of greater than DDD, there is a need for an active-wear bra that can accommodate such sizes. In addition, having an active-wear bra that is free of wires and zippers is also an important part of ensuring comfort.
In addition, many prior art athletic bras result in a “uniboob” appearance. That is, many prior art athletic bras do nothing but compress the breasts and do not show individual breast definition. Instead, the resulting appearance is of one single hump across the width of the chest. Many women find this objectionable, and desire to have each breast defined. Therefore, there is also a need to end the “uniboob” appearance and, instead, show individual breast definition.
Over the past twenty years, the average bra size in the United States has increased from 34B to 34DD. According the NIH, 80% of adults are overweight and 67% of adult women are size 14 or higher. Activity is an important part of a healthy life style; yet, active-wear designed to support all breasts and specifically larger ones is not available for the larger woman who most needs it.
Improvements in athletic bras are desirable for at least all of these reasons.
An athletic bra is provided that improves the prior art.
In accord with general principles, an athletic bra is provided to support a human wearer's breasts. The bra includes a band to surround the wearer's torso and a breast-covering section secured to the band. A back section is secured to the band, while a pair of shoulder straps join the breast covering section and the back section. The breast-covering section includes an inner layer of fabric including a pair of cups molded into the fabric, and a support member. Each cup is molded into the fabric and constructed and arranged to encapsulate a respective one of the breasts. The support member is bonded to the inner layer. The support member includes a lower section extending between each of the cups and the band, and a medial section extending at least partially between the cups.
The breast covering section can further include an outer layer covering the inner layer.
The support member can further include a first lateral section and a second lateral section. The first lateral section extends from the lower section at least partially along a side of a first one of the cups, so that the first one of the cups is positioned between the first lateral section and the medial section. The second lateral section extends from the lower section at least partially along a side of the second one of the cups, so that the second one of the cups is positioned between the second lateral section and the medial section.
In many embodiments, the lower section, the medial section, first lateral section, and second lateral section are contiguous.
In many embodiments, the lower section, medial section, first lateral section, and second lateral section are a same continuous piece of material.
In many examples, the medial section extends from the lower section between the cups no more than 75% of a diameter of the cups.
In example embodiments, the medial section extends from the lower section between the cups to no more than 50% of a diameter of the cups.
The first lateral section and the second lateral section may each extend from the lower section a distance of greater than 50% of a diameter of the cups.
The first lateral section and the second lateral section may each extend from the lower section a distance of greater than 75% of a diameter of the cups and less than 95% of the diameter of the cups.
In example embodiments, the medial section is convex-curve shaped.
The back section can include an outer layer secured to the band and extending to the shoulder straps, and an inner layer bonded to the outer layer and spaced from the band. The inner layer is bonded to the outer layer along two intersecting bond strips, with each strip extending diagonally across the back section.
In example embodiments, the inner layer comprises a fabric that is at least 80% nylon and no greater than 20% spandex.
In many example implementations, the inner layer comprises a fabric that is 87% nylon and 13% spandex and having a weight of 7 ounces per square yard.
Example embodiments further include a first side panel secured to the band and extending between a first side of the breast covering section and the back section, and a second side panel secured to the band and extending between a second side of the breast covering section and the back section. Arm holes are defined by free edges of the breast covering section, back section, first side panel, and second side panel.
Example embodiments include the band having a circumference of even numbers between 32 inches and 50 inches, inclusive.
Example embodiments include the cups of the inner layer being able to accommodate any cup size, ranging from AAA up to and including K.
In another aspect, an inner support construction used with an athletic bra to support a human wearer's breasts is provided. The inner support construction includes a layer of fabric having a pair of cups molded from the fabric; each cup being constructed and arranged to encapsulate a respective one of the breasts; the layer having a bottom edge for attachment to a band and an opposite edge; the cups being spaced between the edges; and a support member bonded to the layer. The support member has (i) a lower section extending between each of the cups and the bottom edge; (ii) a medial section extending at least partially between the cups; (iii) a first lateral section extending from the lower section at least partially along a side of a first one of the cups, so that the first one of the cups is positioned between the first lateral section and the medial section; and (iv) a second lateral section extending from the lower section at least partially along a side of a second one of the cups, so that the second one of the cups is positioned between the second lateral section and the medial section.
In example embodiments, the lower section, medial section, first lateral section, and second lateral section are a same continuous piece of material; the medial section extends from the lower section between the cups no more than 75% of a diameter of the cups; the first lateral section and the second lateral section each extends from the lower section a distance of greater than 50% of a diameter of the cups; the medial section is convex-curve shaped; and the layer comprises a fabric that is at least 80% nylon and no greater than 20% spandex.
In another aspect, a method of making an athletic bra is provided. The method includes providing a band to surround a wearer's torso; providing a breast covering section having an inner layer forming a pair of cups, each cup constructed and arranged to encapsulate a respective one of the breasts; spraying an adhesive on a support member and bonding the support member to the inner layer. The support member has a lower section extending between each of the cups and the band and a medial section extending at least partially between the cups. The method further includes securing the breast covering section to the band; securing a back section to the band; and joining the breast covering section and back section with a pair of shoulder straps.
The method includes providing the inner layer having the pair of cups, in which the cups are made by molding the inner layer against heated molds shaped as breast cups.
The method can further include providing the support member, in which the support member includes a first lateral section and a second lateral section. The first lateral section extends from the lower section at least partially along a side of a first one of the cups, so that the first one of the cups is positioned between the first lateral section and the medial section. The second lateral section extends from the lower section at least partially along a side of a second one the cups, so that the second one of the cups is positioned between the second lateral section and the medial section.
The method further includes providing the support member, so that the medial section is convex-curve shaped.
The method can further include providing the band so that it has a circumference of even numbers between 32 inches and 50 inches, inclusive.
The method can includes providing the inner layer with the pair of cups, such that the cups can accommodate breast sizes ranging from AAA up to and including K.
A variety of desirable product features or method are set forth in the description that follows, and in part, will be apparent from the description, or may be learned by practicing various aspects of this disclosure. The aspects of this disclosure may relate to individual features, as well as combinations of features. It is to be understood that both the foregoing general description and the following detailed description are explanatory only, and are not restrictive of the claimed inventions.
The athletic bra 10 generally includes a band 12, a breast covering section 14, a back section 16, should straps 18, 19, and first and second side panels 21, 22. A free edge 32 of the breast covering section 14 defines a neckline 24. Free edges of the breast covering section 14, back section 16, first side panel 21, and second side panel 22 result in first and second arm holes 26, 27.
In general, a person wearing the bra 10 will have the band 12 fitted around and against her torso, and each arm extending through one of the arm holes 26, 27. The shoulder straps 18, 19 will extend over a respective one of the wearer's shoulders, and the neckline 24 will be below the wearer's neck, so that the breast covering section 14 is covering and against the wearer's breasts.
The band 12 is provided to surround the torso of the person wearing the bra 10. The band 12 is typically sized so that it fits snugly around and against the torso, along the region of the torso underneath the breasts and above the navel. The band 12 can be made from a variety of materials, and preferably is an elastic band having a width of about 1 inch. The band 12 is sized to have a circumference of even numbers of at least 32 inches and typically no greater than 50 inches.
The breast covering section 14 is secured to the band 12. The breast covering section 14 extends between the first and second side panels 21, 22. A free edge 30 of the breast covering section 14 defines a portion of the first arm hole 26, while the free edge 31 of the breast covering section 14 defines a portion of the second arm hole 27. Free edge 32 of the breast covering section 14 defines the neckline 24.
The first shoulder strap 18 is attached to the breast covering section 14 at a first attachment section 34. The first attachment section 34 is between the free edge 30 and free edge 32. Similarly, the second shoulder strap 19 is secured to the breast covering section 14 at a second attachment section 35, which is located between the free edge 31 and free edge 32. The free edges 30, 31, 32 are along the breast covering section 14 that is opposite from the band 12.
In accordance with principles of this disclosure, the breast covering section 14 includes an inner layer 40 (
The inner layer 40 can accommodate any cup size at least because of the fabric used. The fabric for the inner layer 40 is a fabric of at least 80% nylon and no greater than 20% spandex. For example, the fabric for the inner liner 40 can be 87% nylon having a yarn size of 70/34 dull nylon; and 13% spandex, in which the yarn is 40 denier; and having a weight of 7 ounces per square yard. As can be seen in
The fabric used for the inner layer 40 will allow the same bra 10 with a common band size to be appropriately sized, regardless of the cup sizes of the wearer. For example, a woman having a bra size of 34B can wear the same identical bra 10 as a woman who has a bra size of 34G and have the cups 42, 43 encapsulate and support her breasts.
Still in reference to
The support member 46 further includes a medial section 50. The medial section 50 extends at least partially between cup 42 and cup 43. The medial section 50 contributes to supporting and stabilizing each of the breasts, and also helping provide individual definition for each breast.
The medial section 50 extends from the lower section 48 between the cups 42, 43 a distance less than a full diameter of the cups 42, 43. In many instances, the medial section 50 extends a distance from the lower section 48 no more than 75% of a diameter 47 (
As can be seen in
The support member 46 further includes a first lateral section 56 and a second lateral section 57. The first lateral section 56 extends from the lower section 48 at least partially along a side of a first one of the cups 42, so that the cup 42 is positioned between the first lateral section 56 and the medial section 50. The second lateral section 57 extends from the lower section 48 at least partially along a side of the second one of the cups 43, so that the second one of the cups 43 is positioned between the second lateral section 57 and the medial section 50. The first lateral section 56 and the second lateral section 57 help to support and stabilize the breasts, in combination with the other features of the inner layer 40.
The first lateral section 56 and second lateral section 57 each extends from the lower section 48 a distance of greater than 50% of a diameter 47 of the cups 42, 43. In many instances, the first lateral section 56 and second lateral section 57 each extends from the lower section 48 a distance of greater than 75% of a diameter of the cups 42, 43 and less than 95% of the diameter of the cups 42, 43.
As can be appreciated from reviewing
In many arrangements, the strip of material 46 of the support member 46 can be made from a flexible fabric, including, in many situations, the same fabric that is used for the inner layer 40. For example, the support member 46 can be made from a fabric that is at least 80% nylon, and no more than 20% spandex; with a preferred fabric being 87% nylon (yarn size of 70/34 dull nylon) and 13% spandex (yarn being 40 denier) having a weight of 7 ounces per square yard.
As can be seen in
The combination of the inner layer 40 and the support member 46 form an inner support construction 65 (
The breast covering section 14 further includes an outer layer 66. The outer layer 66 is broken away in
The outer layer 66 is preferably made from a flexible fabric and can be conveniently made from the same fabric of the inner layer 40 and support member 46. For example, the outer layer 66 can be made from a fabric of at least 80% nylon, no greater than 20% spandex. For example, the outer layer 66 can be a fabric that is 87% nylon (yarn size of 70-35 dull nylon) and 13% spandex (yarn being 40 denier) and a weight of 7 ounces per square yard.
The first and second side panels 21, 22 are secured to the band 12 and extend between the breast covering section 14 and the back section 16. The first and second side panels 21, 22 can be made from the same material as the outer layer 66. By reviewing
Similarly, the second side panel 22 is secured to the breast covering section 14 along a stich line 72 extending between the arm hole 27 and the band 12. The second side panel 22 is secured to the back section 16 along a stich line 73 between the arm hole 27 and the band 12.
In reference now to
A first attachment section 80 is located between free edge 77 and free edge 75. The shoulder strap 18 is secured to the first attachment section 80, such that the strap 18 extends between 80 and the first attachment section 34 of the breast covering section 14.
A second attachment section 81 is between the free edge 76 and free edge 77, and the shoulder strap 19 is secured to the second attachment section 81. The shoulder strap 19 extends between the second attachment section 81 on the back section 16 to the second attachment section 35 on the breast covering section 14.
As can be seen in
The back section 16 is constructed with an outer layer 84. The outer layer 84 extends between the band 12 and the free edges 75, 76, 77.
The inner layer 86, in this embodiment, includes a first inner layer section 91 and a second inner layer section 92. The second inner layer section 92 is the layer that is against the skin. The second inner layer section 92 has a free edge 94 that extends from stich line 73 diagonally upwardly from adjacent, but spaced from, the band 12 in a direction toward the first arm hole 26 to the stitch line 71. The first inner layer section 91 is layered on top of the second inner layer section 92 and has a free edge 93 that extends diagonally from the stitch line 71 adjacent, but spaced from, the band 12 upwardly toward the second arm hole 27 and free edge 76 to the stich line 73.
An upper portion 96 of the back section 16 is three layers, including the outer layer 84, the first inner layer 91, and the second inner layer 92. The first and second inner layers 91, 92 are adhesively bonded to the outer layer 84 along two intersecting strips 98, 99, which extend diagonally across the back section 16. Many embodiments for the back section 16 are possible, and this is just one example.
The outer layer 84, first inner layer section 91 and second inner layer section 92 can be made from many types of materials. In example embodiments, these layers can be made from the same materials that make the rest of the bra materials. For example, this can be a flexible fabric of at least 80% nylon and no greater than 20% spandex. For example, the material can be 87% nylon (yarn size of 70-35 dull nylon) and 13% spandex (yarn being 40 denier) with a weight of 7 ounces per square yard.
All of the fabrics used in the bra 10 preferably have wicking and antimicrobial treatments. Preferably, the adhesives used for bonding is polyurethane. The neckline 24 and arm holes 26, 27 preferably have elastic binding.
The straps 18, 19 can be made to be adjustable having plastic sliders at 101, 102.
All seams used in the bra 10 can be made from a thread that is a polyspandex.
A method of making the bra 10 can be implemented. The method can include providing the band 12 to surround a torso of a user. Next, breast covering section 14 can be provided. Breast covering section 14 has inner layer 40 that forms cups 42, 43. Each cup 42, 43 is constructed and arranged to encapsulate a respective one of the breasts.
There can be a step of spraying an adhesive on support member 46 and bonding the support member 46 to the inner layer 40. The support member 46 includes lower section 48 extending between each of the cups 42, 43, and the band 12 and a medial section 50 extending at least partially between the cups 42, 43.
The method can include securing the breast covering section 14 to the band 12. Next, there can be a step of securing back section 16 to the band 12. The method can also include joining the breast covering section 14 and the back section 16 with shoulder straps 18, 19.
There can be a step of making the cups 42, 43 by molding the fabric of the inner liner 40 against heated molds shaped as breast cups. The molds are graded for each bra band being sized 32-50 inches.
In the step of providing the support member 46, the support member 46 can be provided as a continuous strip of material 60 that includes first lateral section 56 and second lateral section 57. The first lateral section 56 extends from the lower section 48 at least partially along a side of cup 42, so that cup 42 is positioned between the first lateral section 56 and the medial section 50. The second lateral section 57 extends from the lower section 48 at least partially along a side of the second cup 43, so that the second cup 43 is positioned between the second lateral section 57 and the medial section 50.
The step of providing the support member 46 can include providing the support member 46 so that the medial section 50 is shaped as a convex curve.
The step of adhesively bonding the support member 46 to the inner layer 40 can include using a polyurethane adhesive that has been warmed to the same ambient temperature as the temperature of the fabric of the inner layer 40. After bonding, the layers are allowed to cure at room temperature for at least 24 hours.
The above represents example constructions, implementations, and materials. Many embodiments can be made using the principles explained above.
This application is a continuation of co-pending U.S. patent application Ser. No. 16/516,012 entitled “ACTIVE-WEAR BRA AND METHOD” and filed Jul. 18, 2019, which is herein incorporated in its entirety by reference.
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Number | Date | Country | |
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20210251307 A1 | Aug 2021 | US |
Number | Date | Country | |
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Parent | 16516012 | Jul 2019 | US |
Child | 17306588 | US |