This invention relates generally to systems and methods for mooring drilling vessels and other types of vessels.
High performance anchors used to moor sea surface vessels and other structures need to be embedded into the seafloor a sufficient depth in order to develop the required holding capacity. Two general methods have been developed over time for this purpose, to wit, drag-embedment and direct-embedment techniques. The method of drag-embedment involves either hauling-in or horizontal movement of the top of the mooring line such that the anchor attached to the lower end of the mooring line is moved horizontally; the anchor is designed such that horizontal movement causes the anchor to dive below the seafloor. The anchor will cease diving below the seafloor when an equilibrium between its holding capacity and the mooring line tension is reached. Methods of direct-embedment of anchors to their final penetration depth include the use of gravity, ballistics, hammers (impact and vibratory) and suction. Gravity has been used to accelerate anchors in free-fall and to force them into the seafloor with gravity followers. Ballistic anchors use a propellant to penetrate the anchors into the seafloor while suction is used in conjunction with suction pile (or suction follower) outfitted with a plate anchor at its tip. The suction follower in the latter case is only an installation tool and is removed after embedding the anchor to final penetration depth. In a similar manner, anchors can be embedded using an impact or vibratory hammer in place of the suction force. There are also hybrid techniques that use combination of free-fall to an initial shallow direct-embedment depth followed by drag-embedment to the final design penetration depth.
Current gravity-embedment techniques deploy a free-fall anchor from a pre-determined height above the seafloor and use the momentum of the falling anchor to adequately embed the anchor into and below the seafloor. Often a deployment height above the seafloor is used that will allow the anchor to reach terminal velocity before penetrating the seafloor. In general, this height is 50 to 150 meters above the seafloor; in deep water it can take a significant period of time to rig the anchor and orient it above the target location.
Gravity-embedded anchors that have been employed in the past have included free fall anchors that glide down at an angle to the seafloor in lieu of dropping relatively straight down to the seafloor. In some current configurations, gravity-embedded anchors are used that look much like darts or torpedoes. An exception to the free-fall anchor type is an anchor that uses a so-called flexible gravity follower to slowly push the plate anchor mounted on the follower tip to final penetration depth by means of the follower's dead weight only. Conventional gravity-embedded free-fall anchors are passively-stabilized with fixed and non-movable stabilizing fins.
Disclosed herein are actively steerable gravity-embedded anchor systems and methods of using the same that may be employed to actively control or steer the descent path of a falling gravity-embedded anchor. The steerable gravity-embedded anchors of the disclosed systems and methods may be provided with an embeddable anchor body and one or more active and controllable steering system components in order to control or otherwise alter the orientation and/or angle of descent of a steerable gravity-embedded anchor in real time as it falls through the water toward the seafloor. Examples of such steering system components include, but are not limited to, movable control surfaces (e.g., such as rudders, elevators, ailerons, etc.) that may be manipulated in real time between different positions, thrusters (i.e., water jets) that may be selectably activated in different directions and/or manipulated to vector thrust in different directions, motors or actuators or other suitable component/s that are configured to induce gyroscopic forces to rotate the anchor body as it falls to the seafloor, etc.
In any case, the disclosed steerable gravity-embedded anchor systems may be operated to actively steer a falling anchor in contrast to conventional non-steerable gravity-embedded free-fall anchors that are provided with fixed and non-movable stabilizing fins that only act to passively stabilize the downward path of a free falling gravity-embedded anchor without actively controlling the anchor descent path or trajectory. Moreover, the disclosed steerable gravity-embedded anchor systems may be configured for direct deployment from the stern of an Anchor Handling Vessel (AHV) in a manner that substantially avoids the complicated and time consuming rigging required to install conventional gravity-embedded anchors, i.e., current conventional systems can be more complicated as they may require two vessels for installation, or another line in addition to the lowering line for release of the anchor above the seafloor; and can be more time consuming as the anchor must be lowered to a point 50 to 150 meters above the seafloor for release, and the lowering line recovered, all at the anchor winch deployment rate which is substantially slower than the free-fall rate of disclosed steerable gravity-embedded anchor systems. This in turn provides an economic advantage that may be particularly important when mooring in deep water.
In one exemplary embodiment, a steerable gravity-embedded anchor may be provided as a self-directed gliding anchor that is provided with an embeddable anchor body having an on-board and self-contained control system that is configured to steer the embeddable anchor body to a target on the seafloor during anchor free-fall. The on-board control system may include navigation equipment (e.g., such as one or more on-board GPS-based sensors configured to monitor and establish the location of an initial anchor release position on the surface, on-board inertial sensors that are configured to monitor the downward trajectory of the anchor toward the seafloor once it is released to fall through the water, and/or on-board electronic compass/es configured to monitor north-south orientation of the anchor) and steering system components (e.g., movable control surface/s and/or thruster/s) that may be controlled by one or more processing devices and drivers to alter the anchor's trajectory in response to the real time monitored downward trajectory of the anchor as it falls in order to self-direct or autonomously steer the anchor in an autonomous manner to a target location on the seafloor as the anchor falls through the water. In such an embodiment, autonomous steering of the anchor body may be employed during free-fall of the anchor body to improve anchor placement with respect to a design target location on the seabed, e.g., by altering the path of the anchor to the seafloor to account for sub-surface currents and other anomalies. In one exemplary embodiment, the on-board control system may be activated/initialized on the surface (e.g., aboard an anchor handing vessel “AHV” or other type release vessel) prior to releasing the anchor to free fall to the seafloor.
In those embodiments employing movable control surfaces, an anchor body of a steerable gravity-embedded anchor system may be provided with one or more on-board actuators (e.g., electro-mechanical, hydraulic, pneumatic, etc.) that are configured and coupled to control one or more movable control surfaces provided in or on the anchor body. In one such embodiment, the on-board control surfaces of the anchor system may be optionally coupled to one or more fixed non-movable stabilizing fins that are themselves mechanically coupled to the anchor body. In those embodiments employing thrusters (e.g., impellers, propellers, etc.), an anchor body of a steerable gravity-embedded anchor system may be provided with one or more on-board motors (e.g., electro-mechanical, hydraulic, pneumatic, etc.) that are configured and coupled to actuate the thrusters, e.g., by rotating impellers, propellers, etc. In other embodiments, fixed non-movable stabilizing fins may be provided on an anchor body that are separate from the steering system components, e.g., separate from the movable control surfaces, thrusters, etc.
In one exemplary embodiment, the initial surface release location of a steerable anchor system may be directly above the target location on the seafloor prior to release of the anchor. In such an embodiment, an on-board navigation system of the anchor system may be tasked with using the on-board steering system components to maintain a direct path for the anchor to the target location on the seafloor, and to counteract forces attempting to cause the anchor to deviate from the target location as it falls. In such an embodiment, the on-board navigation system does not need to be capable of determining its absolute location (e.g., longitude and latitude) and may be, for example, an inertial guidance system that does not know its absolute location. Rather, marine positioning equipment (e.g., such as differential global positioning system “DGPS” and/or long range navigation “LORAN”) may be optionally employed to ensure the release vessel is located over the target location prior to anchor deployment. However, in another exemplary embodiment, an on-board navigation system may be provided that is capable of sensing absolute location of the anchor (e.g., such as GPS) may be used to allow the initial surface release location of a steerable anchor system to be offset from the target location, as long as the positional offset between the anchor location and target location is within the controllable glide envelope of the on-board steering system components.
It will be understood that the disclosed steerable gravity-embedded anchor systems may be implemented with an embeddable anchor body of any configuration that is suitable for embedment within a seafloor. For example, in one exemplary embodiment, a steerable gravity-embedded anchor system may be configured with an embeddable anchor body that is physically dimensioned similar to a conventional plate anchor (i.e., flat). In such an embodiment, the embeddable anchor body may be provided with integral control surfaces, or stabilizing fins in combination with control surfaces. As an example, one possible steering system configuration for a plate anchor body may include movable control surfaces in the form of a pair of ailerons positioned on the trailing edge of the fluke of the anchor body. In such a configuration, pitch of the anchor may be controlled directly, and the yaw direction may be changed by first rolling the anchor. In an alternate configuration, a non-movable vertical stabilizer with a movable rudder surface may be provided, in which case both pitch and yaw can be controlled directly.
In another exemplary embodiment, a steerable gravity-embedded anchor system may be configured with an embeddable anchor body that is physically dimensioned similar to a conventional torpedo pile, i.e., an elongated cylinder with stabilizing fins near the leading and/or trailing ends of the main body or, potentially, both ends. In such a configuration, movable control surfaces may be coupled to the trailing edges of one or more of the stabilizing fins.
Using the disclosed systems and methods, the anchor body of a steerable gravity-embedded anchor system may be configured to reach its final design penetration depth/distance in the seafloor by gravity-embedment alone, by a combination of gravity-embedment and drag-embedment, or by any other suitable embedment technique or operation. In one exemplary embodiment, a drag-embedment phase for a steerable anchor body may be accomplished by attaching a mooring line to the anchor's mooring pendant line and tensioning the mooring line to cause the anchor to penetrate further into the seafloor.
In a further embodiment, the same navigational data processed from the on-board navigation system (e.g., on-board inertial and inclination sensors) to steer an anchor body in its flight from the anchor drop point to the seafloor may also be retrieved and used to provide an interim or final penetration depth and orientation for the anchor body below the seafloor. Such navigational data may be retrieved in real time or from memory from an on-board control system of a steerable anchor system in any suitable manner after the steerable anchor body has been at least partially embedded in to the seafloor.
In one exemplary embodiment, stored or real time post-embedment navigational data (e.g., including anchor position and orientation data) may be transmitted electrically through a data transmission path of a suitably-configured anchor recovery line or retrieval pendant (e.g., such as a so-called synthetic mud rope) from the steerable anchor control system to a floating recovery buoy configured with one or more processing device/s, memory, and other electronic components that are configured with circuitry to transmit or re-transmit the received navigational data (e.g., as optical or acoustic signals) to data retrieval circuitry provided within a remotely operated vehicle (ROV). In this regard, data retrieval circuitry of the ROV may include communication modem circuitry or other type of suitable acoustic or optical sensor/s coupled to a corresponding acoustic or optical receiver that is configured to receive, decode and/or demodulate, the navigation data signals transmitted to the ROV by the recovery buoy, as well as one or more processing devices and memory configured to process and/or store the received navigation data on-board the ROV. Circuitry on board the ROV may in turn be configured to communicate the navigation data or visual camera images in real time to a computer terminal (e.g., notebook computer, desktop computer, tablet computer, smart phone, or other suitable computer device) on an AHV or other attached surface vessel via available empty channels of the ROV umbilical. Alternatively, the ROV may be provided with data logger memory configured to store the received navigation, in which case the stored data may be directly retrieved from the ROV memory upon return to the surface.
A recovery buoy may be configured in one exemplary embodiment as a remote input/output device for the anchor control system, such that the ROV may query and receive real time or stored navigational data from the anchor control system through a visual or acoustic I/O interface (e.g., optical sensor and transmitter, acoustic modem, graphical display device, optical modem, acoustic modem etc.) provided on the recovery buoy. In yet another embodiment, a recovery buoy may be configured with its own data logger memory to store the navigational data received from the anchor control system, e.g., for later transmittal to a ROV. It is also possible that at least a portion of the recovery buoy may be physically detachable from the recovery line after it has stored the navigational data in on-board memory of the recovery buoy, in which case the ROV may physically detach and retrieve at least a portion of the recovery buoy containing the stored navigation data in memory and bring the stored navigational data to the surface where it may be downloaded from the buoy.
To facilitate transmission of navigational data from the anchor control system to the floating recovery buoy, a recovery line or retrieval pendant may in one embodiment be configured as a mud rope may having a suitable data transmission media or data link (electrically-insulated conductor/s for electrical data path, fiber optic conductor/s for optical data path, etc.) that extends through the recovery line or retrieval pendant (e.g., that is woven or threaded through the mud rope) between the anchor system and the recovery buoy to couple the anchor control system in data communication with the recovery buoy circuitry. In such a case, the recovery line or retrieval pendant and floating recovery buoy may be attached to the anchor system at the surface and dropped with the steerable anchor to the seafloor with the recovery line and recovery buoy trailing behind the anchor system. The recovery line may be provided in one embodiment as a mudrope that is neutrally buoyant to allow a relatively small recovery buoy to be employed. The recovery line may also be of any suitable length, but in one embodiment may have a length that is selected such that the recovery buoy floats high above the mudline when the anchor system is partially embedded in the seafloor, and such that the recovery buoy floats relatively close above the mudline when the anchor system is fully embedded in the seafloor. In either case, the ROV may approach the recovery buoy to query the recovery buoy circuitry and/or to query the control system in the anchor body through the recovery buoy circuitry. During this process, the ROV may grab the buoy or just hover nearby.
In one exemplary embodiment, post-embedment navigational data may be visually retrieved from the recovery buoy after anchor embedment, e.g., by a ROV. In such an embodiment, a recovery line supporting a data transmission media may be provided with a floating recovery buoy having an integral and waterproof visual display device (e.g., LED display, LCD display, etc.) that is configured to receive and display information representative of the post-embedment navigation data from the steerable anchor system through the suspended data transmission media. After anchor embedment, the end of the recovery line and recovery buoy may extend from the anchor to float above the seafloor, such that the video display device is in a position to display anchor penetration (e.g., anchor depth, anchor orientation, etc.) where it may be read, e.g., by a ROV, by a diver, etc. In one exemplary embodiment, a ROV may approach the recovery buoy and flash its onboard ROV lights at the buoy. The recovery buoy may be provided with an optical sensor or photo sensor to allow circuitry within the recovery buoy (or the control system within the anchor system) to sense the flashed ROV lights. The recovery buoy and/or control system circuitry may be configured to respond to the ROV lights by activating the control system to display anchor installation/penetration information (e.g., depth and orientation information of the embedded anchor system) visually on the integral buoy display screen. The ROV may then read the displayed data with its standard onboard cameras, and transmit or otherwise retrieve these images to a surface vessel. This visual data retrieval technique may be implemented in one embodiment in a robust and relatively inexpensive manner.
In another exemplary embodiment, direct hardwire data connection may be made between a ROV and a recovery buoy, e.g., by using suitable mating subsea electrical or fiber optic data connectors/plugs. In such an embodiment, a ROV-side data connector may be retrieved from the recovery buoy by the ROV, and temporarily connected to a suitable mating data connector provided on the ROV for data retrieval. Alternatively, a ROV-side connector may be mounted in the recovery buoy itself for connection to the ROV circuitry.
In another exemplary embodiment, stored post-embedment navigational data may be physically retrieved together with the control system circuitry, e.g., by a ROV. In such an embodiment, collected navigational data may be stored in data logger memory of a retrievable control system capsule (e.g., that includes non-volatile memory such as Flash memory module/s) that may be mounted by detachable data interconnect inside the steerable anchor system. A lanyard or other suitable capsule retrieval line (e.g., optionally having a relatively small attached floating capsule recovery buoy) may be attached to the retrievable control system capsule that is contained within the steerable anchor system such that the end of the lanyard and its optional capsule recovery buoy extend from the anchor to float above the seafloor after anchor embedment. Such a capsule retrieval line may be a separate line from an anchor mooring pendant and recovery line, which may also be present. The control system capsule may be physically detached from the embedded anchor (e.g., at a detachable interconnection point) and recovered after anchor embedment, e.g., by using a ROV to pull on the lanyard that runs from the anchor to the capsule recovery buoy floating above the seafloor. The control system capsule with data logger module may then be brought to the surface by the ROV, where the navigational data may be read from memory of the data logger.
In one respect, disclosed herein is a method for installing one or more anchor systems in a seafloor underlying a body of water. The method may include first deploying at least one steerable anchor system into the water from an installation vessel on the water surface. The deployed steerable anchor system may include: an embeddable anchor body, one or more steering system components, and an on-board control system having at least one processing device coupled to control the steering system components. The method may further include releasing the steerable anchor system to free fall through the water toward the seafloor; and then using the on-board control system to control the steering system components to alter the descent path of the anchor system to steer the anchor system to a target location on the seafloor.
In another respect, disclosed herein is a steerable anchor system, including: an embeddable anchor body, one or more steering system components, and an on-board control system having at least one processing device coupled to control the steering system components.
In the embodiment of
Also shown in
Still referring to the exemplary embodiment of
It will be understood that the particular types of actuators, energy source/s (e.g., accumulator, battery, etc.) may be chosen and configured to fit a given application based on such factors as control time duration, maximum control surface stroke and safety of personnel working near or servicing the anchor's control system, etc. For example, other examples of suitable energy sources include, but are not limited to, combustion reaction chambers charged with components that react to provide pressurized fluid energy, electrically actuated and powered hydraulic pumps or gas compressors, etc. In this exemplary embodiment, a data logger, system drivers and batteries may also be contained within capsule 109 as further illustrated in
With regard to the exemplary embodiment of
It will be understood that the illustrated exemplary plate anchor embodiment of
In
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In
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The initial penetration depth of an anchor system 100 into seafloor 300 is a function of the anchor's kinetic energy just prior to impact with the seafloor 300. A higher impact velocity gives a higher kinetic energy and, therefore, a deeper penetration depth. Reducing the anchor's drag coefficient is one means of increasing the impact velocity. Careful attention to the anchor's shape and geometry may be used to reduce the anchor's drag coefficient but alternative means originally developed for boat and ship hulls, such as the use of bubble curtains, may also be adapted for use with the disclosed steerable anchor systems. Bubble curtains are a mixture of micro air (or other gas) bubbles and water injected adjacent to the hull surface in order to reduce friction between the hull and the water.
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In one exemplary embodiment, control system components (e.g., within capsule 109) may be provided with memory (e.g., non-volatile memory, Flash memory, etc.) that includes navigational reference data that may be provided in the form of a grid of location coordinates (e.g., longitude and latitude or other suitable geographic positioning coordinates), as well as a stored target location on the seafloor 300 and/or a pre-defined anchor path from the surface location to the seafloor. When optional GPS module 1126 is present, processing device 1120 of the control system (e.g., within capsule 109) may be configured to determine initial GPS-based location coordinates of anchor system 100 on the stored location grid prior to anchor system release based on location data provided above the surface of the water by GPS module 1126, and to optionally calculate a pre-determined anchor path from the initial anchor location to the target seafloor location. After release of anchor system 100, processing device 1120 may then be configured to use inertial-based navigation data from inertial navigation system 1128 to track and update the real time location of anchor system 100 on the stored location grid as the anchor system descends through the water to the seafloor 300. Processing device 1120 of a control system may also be configured in one exemplary embodiment to compare the real time actual path of anchor system toward the seafloor 300 against a stored pre-defined path or a pre-determined anchor path to determine the desired real time output position of each of the control surfaces 105 to guide the anchor to a target location in the seafloor along the pre-defined or pre-determined anchor path.
In another exemplary embodiment, a control system (e.g., within capsule 109) may be programmed with initial offset or error information that represents the distance and heading that anchor system 100 needs to traverse (or minimize) to reach a given target location on seafloor 300 (e.g., without anchor system 100 being required to know its absolute geographic starting position from GPS data). For example, “50 feet North” may be programmed to indicate heading and distance that anchor system 100 needs to traverse from its starting point to the seafloor, or “0 feet” (dead center) to indicate that the starting point is directly over the target seafloor location and that anchor system 100 needs to dive straight down from its starting point to the seafloor 300. This programmed error information may be provided to processing device 1120 of the control system (e.g., within capsule 109), for example, as data entered by an operator from topside operator terminal 1120 during system initialization on the deck of an installation vessel 200. During anchor system descent, processing device 1120 may then utilize real time navigational data sensed by gyroscopes 1127 and accelerometers 1129 of inertial navigation system 1128 to control movement of control surfaces 105 in real time as necessary to minimize the error offset so that anchor system 100 penetrates the seafloor 300 as close as possible to the target seafloor location. It will be understood that any other suitable control technique may be implemented by on-board control system components (e.g., within capsule 109) to self-direct anchor system 100 to a target location.
In the illustrated embodiment of
It will be understood that the illustrated embodiment of
It will also be understood that one or more of the tasks, functions, or methodologies described herein (e.g., including those performed by control system components (e.g. within capsule 109), ROV 124, topside terminal system 1102, etc.) may be implemented by circuitry and/or by a computer program of instructions (e.g., computer readable code such as firmware code or software code) embodied in a non-transitory tangible computer readable medium (e.g., optical disk, magnetic disk, non-volatile memory device, etc.), in which the computer program comprising instructions are configured when executed (e.g., executed on a processing device of an information handling system such as CPU, controller, microcontroller, processor, microprocessor, FPGA, ASIC, or other suitable processing device) to perform one or more steps of the methodologies disclosed herein. A computer program of instructions may be stored in or on the non-transitory computer-readable medium accessible by an information handling system for instructing the information handling system to execute the computer program of instructions. The computer program of instructions may include an ordered listing of executable instructions for implementing logical functions in the information handling system. The executable instructions may comprise a plurality of code segments operable to instruct the information handling system to perform the methodology disclosed herein. It will also be understood that one or more steps of the present methodologies may be employed in one or more code segments of the computer program. For example, a code segment executed by the information handling system may include one or more steps of the disclosed methodologies.
While the invention may be adaptable to various modifications and alternative forms, specific examples and exemplary embodiments have been shown by way of example and described herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the systems and methods described herein. Moreover, the different aspects of the disclosed systems and methods may be utilized in various combinations and/or independently. Thus the invention is not limited to only those combinations shown herein, but rather may include other combinations.
The present application claims priority to U.S. Provisional Patent Application Ser. No. 61/971,462 filed Mar. 27, 2014 and entitled “ACTIVELY STEERABLE GRAVITY EMBEDDED ANCHOR SYSTEMS AND METHODS FOR USING THE SAME” by Bauer et al., the disclosure of which is incorporated herein by reference in its entirety.
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20150274261 A1 | Oct 2015 | US |
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61971462 | Mar 2014 | US |