The present invention relates to an actuating device, a microsystem device, and a method for controlling a micromechanical actuator.
In general, a microsystem, also referred to below as a microelectromechanical system (MEMS), includes one or multiple sensors, micromechanical actuators, and an associated control electronics system, which are integrated on a carrier substrate or a chip. The integrated control electronics system generally uses either strictly linear drivers or strictly digital drivers.
The presentation by Veljko Milanović titled “Linearized Gimbal-less Two-Axis MEMS Mirrors” at the Optical Fiber Communication Conference and Exposition in San Diego, Calif., on Mar. 25, 2009 discusses a biaxial MEMS scanning mirror without the use of a cardanic suspension. This MEMS scanning mirror reportedly offers rapid scanning, with low power consumption, in an angular range of up to 32° on both axes; the MEMS scanning mirror loses less than 1 mW light power as the result of spatial misdeflections. A linear driver control and a four-quadrant addressable design reportedly allow a practically linear voltage-angle characteristic of the MEMS scanning mirror. The MEMS system is made entirely of a silicon monocrystal, which is used as a substrate and also for the electronic and mechanical components of the MEMS scanning mirror.
HiperScan GmbH, 01109 Dresden, Germany, discusses in a Jan. 30, 2009 press release a micro-scanning mirror made of small silicon chips based on MEMS-based microsystems. This micro-scanning mirror may have a diameter of between 0.5 mm and 3 mm, and is pivotable in an optical range of 16° to 80° at mechanical resonance frequencies between 150 Hz and 32 kHz. In the system, a digitally controlled driver circuit is used as a control circuit of the control electronics system for the micro-scanning mirror.
Micromechanical actuators of an MEMS-based microsystem have multiple resonance points in their mechanical oscillation spectrum, so-called modes, which may be excited with the aid of appropriate electrical signals. The modes of the micromechanical actuators are divided into useful modes and spurious modes. The excitation of spurious modes impairs the functionality of MEMS-based microsystems.
From a mechanical standpoint, a micromechanical actuator is an inert spring-mass system which forms a harmonic oscillator, and which may be modeled using a spring having a weight affixed thereto. However, due to the usual design of the actual micromechanical actuator in the form of a miniature bar, and on account of other deviations such as the nonlinearity of the system, actual micromechanical actuators have multiple resonance points. The base frequency of the micromechanical actuator is defined by the first mode which appears in the frequency spectrum.
Therefore, in principle it is possible to operate the micromechanical actuators of the MEMS in resonance on one or multiple useful modes. A prerequisite for effectively controlling the resonances of the micromechanical actuator is to excite only the desired useful mode or useful resonance point, and to encounter no spurious mode. Alternatively, the MEMS may be operated mechanically in a quasi-steady state manner. In this type of operation, no individual modes of the micromechanical actuator are to be excited. For linear control, the MEMS element is generally operated in a quasi-steady state manner.
In an integrated linear driver, control of the application-specific integrated circuit (ASIC) requires a comparatively large surface area for integrating operational amplifiers, regulators, voltage and current reference circuits, stabilizing capacitors, and other electronic units. The signal shapes to be used for deflecting the micromechanical actuators are usually digitally stored in a memory or in a lookup table (LT) in the ASIC. Therefore, the use of linear drivers requires the implementation of digital-analog converters in order to convert quantized digital signals or individual values into analog signals. Since the current consumption and space requirements of the digital-analog converters increase in direct proportion to the signal bandwidth and signal accuracy, the overall MEMS system is complex and expensive to implement, requires a large total surface area, and has high power consumption. In addition, the space requirements increase as the result of further reference circuits, driver circuits, and regulation and control circuits. This simple example illustrates the complexity present in the ASIC in order to provide a desired signal for the actuator.
The use of digital drivers is simpler and consumes less space. However, when digital drivers are used, the reactive power delivered to the micromechanical actuator of the MEMS increases linearly as a function of frequency f and increases as a function of the square of the voltage according to the following expression, which applies for received reactive power P of the micromechanical actuator, which has a capacitance C and is controlled by voltage U:
P=0.5×U2×C×f
If the digital output stages are dimensioned in such a way that they meet the stringent demands on the signal shapes which they output with regard to the reactive power to be delivered, the bandwidth, and accuracy, the digital output stages, due to their complicated design, require a large space for the integration and high current consumption of the integrated circuit. Because of the high frequencies contained in the signal shapes for the control, spurious modes of the micromechanical actuator are often inadvertently excited, also in the case of pure quasi-steady state operation of the micromechanical actuator.
The exemplary embodiments and/or exemplary methods of the present invention provide an actuating device which is designed to control a micromechanical actuator having the features described herein, a microsystem device which includes a micromechanical actuator having the features described herein, and a method for controlling the micromechanical actuator having the features described herein.
According to the exemplary embodiments and/or exemplary methods of the present invention, a combination of a linear driver circuit and a digital driver circuit is used for controlling and deflecting a micromechanical actuator with the aid of a limiting device, an actuating device being used which is designed to control a micromechanical actuator which has a rechargeable capacitor for generating a mechanical motion of the micromechanical actuator, the actuating device having a memory which has a lookup table containing previously computed data of signal shapes for controlling the micromechanical actuator; and having a driver circuit which has a driver circuit control unit for processing the previously computed data, a power stage for generating the signal shapes, and an output for outputting the signal shapes, corresponding to the previously computed data, to the rechargeable capacitor of the micromechanical actuator. The actuating device according to the present invention also includes a limiting device, situated between the output of the driver circuit and the micromechanical actuator, which is designed for limiting a voltage excursion of the signal shapes output by the driver circuit, which are usable for generating the mechanical motion by recharging the rechargeable capacitor of the micromechanical actuator, the power consumption of the micromechanical actuator being reducible by limiting the voltage excursion.
Moreover, the exemplary embodiments and/or exemplary methods of the present invention relate to a microsystem device which includes a micromechanical actuator which has a rechargeable capacitor for generating a mechanical motion of the micromechanical actuator, the microsystem device having a memory which has a lookup table containing previously computed data of signal shapes for controlling the micromechanical actuator, and having a driver circuit which has a driver circuit control unit for processing the previously computed data, a power stage for generating the signal shapes, and an output for outputting the signal shapes, corresponding to the previously computed data, to the rechargeable capacitor of the micromechanical actuator.
The microsystem device according to the present invention also includes a limiting device, situated between the output of the driver circuit and the micromechanical actuator, which is designed for limiting a voltage excursion of the signal shapes output by the driver circuit, which are usable for generating the mechanical motion by recharging the rechargeable capacitor of the micromechanical actuator, the power consumption of the micromechanical actuator being reducible by limiting the voltage excursion.
Moreover, the exemplary embodiments and/or exemplary methods of the present invention relate to a method for controlling a micromechanical actuator which has a rechargeable capacitor for generating a mechanical motion of the micromechanical actuator, the method including outputting signal shapes to the rechargeable capacitor of the micromechanical actuator, a driver circuit for controlling the micromechanical actuator having a memory which has a lookup table containing previously computed data of signal shapes for controlling the micromechanical actuator, and a driver circuit control unit, a power stage for generating the signal shapes, and an output for outputting the signal shapes, corresponding to the previously computed data, to the rechargeable capacitor of the micromechanical actuator. The method also includes limiting power consumption of the micromechanical actuator, whereby a limiting device, situated between the output of the driver circuit and the micromechanical actuator, limits a voltage excursion of the signal shapes output by the driver circuit, the signal shapes being used for generating the mechanical motion by recharging the rechargeable capacitor of the micromechanical actuator.
An advantage of the exemplary embodiments and/or exemplary methods of the present invention are a smaller space requirement of the circuit of the overall MEMS system due to a simple design of the application-specific integrated circuit of the digital output stage of the MEMS, and due to low power loss of the overall MEMS system. The power loss is reduced by using a limiting device which is inserted into the circuit between the output of the digital output stage and the micromechanical actuator. The limiting device may be easily implemented using different methods and various circuit designs.
An aspect of the exemplary embodiments and/or exemplary methods of the present invention lies in limitation by appropriately limiting maximum voltage excursion ΔUc at the capacitor of the micromechanical actuator to be recharged. At a supply voltage of 100 V and using the limiting device, maximum voltage excursion ΔUc is normally in the range of 2 V to 10 V, and no longer at 100 V. The resulting power loss in the micromechanical actuator may be computed from capacitor Cactuator based on two components. The first component is computed based on small maximum voltage excursion ΔUc and a high frequency ffast of approximately 80 kHz. The second component is computed based on voltage UVDD and slow frequency fslow of approximately 60 Hz. The overall power loss using hybrid drive Pactuator hybrid is thus an order of magnitude less than when a digital driver approach is used.
Likewise, the power consumption in the ASIC for the hybrid drive according to the present invention is comparable to the consumption when a digital driver is used, and is much less than the power consumption when a linear driver is used.
The limiting device should be designed in such a way that the signal at the output of the control circuit of the micromechanical actuator has only two frequency components. The first frequency component is frequency fslow of approximately 60 Hz, via which the actuator is controlled. Second frequency component ffast of approximately 80 KHz is to be designed in such a way that the micromechanical actuator has no spurious modes in this frequency range which are excited by the second frequency component. The inertia of the mass of the micromechanical actuator ensures that frequency component ffast is damped during the mechanical deflection.
The further descriptions herein contain advantageous refinements of and improvements on the particular subject matter of the present invention.
According to one refinement, the limiting device of the actuating device is implemented by one or multiple ohmic resistors connected in series. For example, a 1-MΩ or 3-MΩ ohmic series resistor is used for limiting the voltage applied to the micromechanical actuator.
According to another refinement, the limiting device of the actuating device is implemented by a current mirror circuit of the driver circuit. For example, a current mirror circuit is used as a subcircuit of the driver circuit, which allows the current through the micromechanical actuator to be scaled, and thus limited in a controlled manner.
According to another refinement, the limiting device of the actuating device is implemented by a simple low-pass filter.
According to another refinement, the limiting device is designed for limiting a voltage of the signal shapes applied to the micromechanical actuator.
According to another refinement, the limiting device is designed for limiting a current of the signal shapes applied to the micromechanical actuator.
According to another refinement, the driver circuit has a pulse width modulation device which generates a pulse width modulation signal for controlling the micromechanical actuator.
According to another refinement, the pulse width modulation of the driver circuit is designed in a frequency range which is so much higher than frequencies of mechanical resonances of the micromechanical actuator that inertia of the micromechanical actuator prevents mechanical motions of the micromechanical actuator in the frequency range of the pulse width modulation.
According to another refinement of the method, the driver circuit of the actuating device is controlled by pulse width modulation for controlling the micromechanical actuator.
According to another refinement of the method, the pulse width modulation of the driver circuit is operated in a frequency range which is so much higher than frequencies of mechanical resonances of the micromechanical actuator that inertia of the micromechanical actuator prevents mechanical motions of the micromechanical actuator in the frequency range of the pulse width modulation.
The present invention is explained in greater detail below with reference to the exemplary embodiments illustrated in the schematic figures.
Before the figures of the drawings are described, basic relationships are discussed at first to enable a clear description of the exemplary embodiments illustrated in the figures of the drawings.
A micromechanical actuator of an MEMS-based microsystem may be modeled as a high-resistance resistor Ractuator and a capacitor Cactuator parallel thereto, as discussed below in the description of
When the micromechanical actuator is controlled using a dynamically changeable signal, overall capacitor Cactuator=Cactuator P+Cactuator N must be recharged. Reactive power Pactuator actuator of the micromechanical actuator is determined as follows:
P
actuator
=U
2
÷R
actuator+0.5×U2×F×(Cactuator N+Cactuator P)
When a linear driver is used for controlling and deflecting a micromechanical actuator, overall capacitor Cactuator of the micromechanical actuator, which includes the useful capacitor and the parasitic capacitor, is recharged at a frequency fslow of 60 Hz, for example, and a voltage UVDDA of approximately 100 volts. The power required is as follows:
P
actuator-linear
=U
VDDA
2
÷R
actuator+0.5×UVDDA2×fslow×(Cactuator N+Cactuator P)
Use of strictly digital drivers entails the risk that one or multiple spurious modes may be excited, so that the micromechanical actuator is operable only in an unstable manner. To avoid exciting the spurious mode of the micromechanical actuator, a modulation is selected, such as a pulse width modulation (PWM) or an undershooting method, for example, as a type of modulation in an almost mode-free frequency range of the micromechanical actuator. In pulse width modulation, the electrical voltage alternates between two values at a high frequency ffast, for example 80 KHz, a motion of the micromechanical actuator at this high frequency ffast being avoided by making use of the mechanical inertia of the micromechanical actuator, which has mass. However, this results in an increase in the reactive power which is output at the capacitor of the micromechanical actuator, and in the requirement for steepness at the circuit of the output stage of the digital driver.
R
actuator-digital
=U
VDDA
2
÷R
actuator+0.5×UVDDA2×ffast×(Cactuator N+Cactuator)
Similar or functionally equivalent components are denoted by the same reference numerals in the figures.
Driver circuit 4 of actuating device 1 is implemented, for example, using a driver circuit control unit 5 and a power stage 6 which includes two metal oxide semiconductor field effect transistors, and also has an output 7 which outputs a voltage signal US of actuating device 1, and which is connected to a limiting device 8 of actuating device 1 in order to control micromechanical actuator 2. For example, in one specific embodiment of actuating device 1, lookup table LT is connected to driver circuit control unit 5, which controls power stage 6 at its input side via two outputs. Power stage 6 is connected at its output side to output 7 of driver circuit 4.
Actuating device 1 has a data structure in a lookup table LT which contains previously computed data of signal shapes for controlling micromechanical actuator 2. The previously computed data allow computation of suitable signal shapes and signal curves for micromechanical actuator 2. These signal shapes and signal curves are output in a simple manner by driver circuit control unit 5 and power stage 6. A lookup table LT is filled with data points of signal curves or signal shapes which are to be applied by driver circuit control unit 5 in order to obtain the desired deflection of micromechanical actuator 2, taking the resonance modes thereof into account. Driver circuit control unit 5 of driver circuit 4 computes the signal shapes based on the stored data points in lookup table LT. Limiting device 8 of actuating device 1 may be designed as a voltage or current limiter and used for regulating or limiting electrical voltages or currents. Stabilizer circuits, for example, are also used as limiting device 8, and hold constant or limit the voltage present at micromechanical actuator 2 up to a certain maximum current.
For example, a cascode current mirror circuit 8c having four transistors, four bipolar transistors, or four metal oxide semiconductor field effect transistors 13a, 13b, 13c, 13d is set up in two mirror-symmetrical transistor pairs which include a pair of metal oxide semiconductor field effect transistors 13a, 13b connected in series on the input side, and a pair of metal oxide semiconductor field effect transistors 13c, 13d connected in series on the output side. Corresponding to the circuitry of simple current mirror circuit 8b, also in the case of cascode current mirror circuit 8c the drain and the control electrode are connected to one another and electrically short-circuited on the input side for both metal oxide semiconductor field effect transistors 13a and 13b.
As the result of linking the control electrode connections of oppositely situated metal oxide semiconductor field effect transistors 13a and 13c, and linking metal oxide semiconductor field effect transistors 13b and 13d on the input and output sides of cascode current mirror circuit 8c, the accuracy of the setting of the mirrored current ratio is increased, and therefore, so is the accuracy of the setting of the current of the constant power source, exiting at output 14, which is supplied to micromechanical actuator 2. For example, an internal current source in cascode current mirror circuit 8c is used to supply the input side of cascode current mirror circuit 8c with current. For example, the internal current source thus delivers a reference current via which cascode current mirror circuit 8c diverts an output current which is supplied to power output stage 6 of driver circuit 4 via transistor pair 13c and 13d of current mirror circuit 8c, and via output 14. The reference numerals used in
Number | Date | Country | Kind |
---|---|---|---|
10 2010 042 119.7 | Oct 2010 | DE | national |