This application claims priority pursuant to 35 U.S.C. 119(a) to Indian Application No. 202311016937, filed Mar. 14, 2023, which application is incorporated herein by reference in its entirety. This application claims priority pursuant to 35 U.S.C. 119(a) to British Application No. 2306481.9, filed May 2, 2023, which application is incorporated herein by reference in its entirety.
The present application relates to an actuating mechanism for a device. In particular, the present application relates to a switching device having multiple switching mechanisms, where the actuating mechanism and switching mechanisms are arranged in a depth-wise orientation. In some specific example implementations, the device is a vacuum circuit breaker or VCB.
Switchgears and other switching devices are used to control and protect electrical equipment, such as equipment operated by utilities, commercial building owners, and operators of distributed renewable generation assets such as solar farms and wind turbines. Such switchgears include various medium voltage devices (e.g., devices rated for 12 kV or 24 kV) for a range of applications, such as a ring main unit (RMU). Other switching devices include, for example, vacuum circuit breakers (VCBs).
For any given equipment specification or application, it is desirable to provide a reliable and compact device with a small footprint. It is also desirable to provide an actuating mechanism with a small footprint.
The matter for protection is set out in the appended claims.
Disclosed herein is a switching device comprising: a plurality of switching mechanisms configured to connect and disconnect a power supply from a load, the plurality of switching mechanisms arranged along a first axis and each comprising a fixed contact and a moveable contact; and an actuating mechanism for simultaneously actuating the plurality of switching mechanisms. The actuating mechanism comprises: a bridge configured to move the movable contacts of the plurality of switching mechanisms; a shaft arranged along a rotational axis parallel to the first axis, wherein the shaft is configured to rotate around the rotational axis; and one or more force transmittal mechanisms configured to convert torque from the rotation of the shaft to a linear force acting on the bridge in a second direction. The second direction is perpendicular to the first axis. Movement of the bridge in the second direction in response to the linear force brings the moveable contacts into electrical contact with the fixed contacts to close the switching mechanisms and connect the power supply to the load.
In some implementations, for each switching mechanism, the moving contact is arranged between the shaft and the fixed contact along the second direction. Optionally, the one or more force transmittal mechanisms are arranged between the shaft and the fixed contact along the second direction. Optionally, the one or more force transmittal mechanisms are coupled to the shaft.
In some implementations, each switching mechanism comprises a vacuum interrupter. Optionally, the switching device is a vacuum circuit breaker.
In some examples, the one or more force transmittal mechanisms comprise: a secondary shaft configured to rotate around a third axis perpendicular to both the first axis and the second direction; a four-bar linkage configured to apply the linear force to move the bridge in the second direction in response to rotation of the secondary shaft; and a coupling configured to rotate the secondary shaft in response to rotation of the shaft so as to transfer the torque from the rotation of the shaft to drive the four-bar linkage.
Optionally, the coupling comprises a bevel gear pair. Optionally, the bevel gear pair is a 1:1 bevel gear pair. In some examples, the coupling further comprises a spur gear pair, wherein the bevel gear pair and the spur gear pair are rotationally connected by a shaft extending parallel to the third axis. Optionally, the spur gear pair is a 1:1 spur gear pair. This arrangement can facilitate provision of a more compact device.
In some examples, the shaft and the secondary shaft overlap but are offset along the second direction. Optionally, wherein the shaft comprises an offset portion which extends parallel to the rotational axis of the shaft but is offset from the rotational axis. Optionally, the device further comprises a resiliently deformable member coupled to the offset portion of the shaft, wherein rotation of the shaft around the rotational axis in response to user input causes deformation of the resiliently deformable member, and wherein a restoring force due to deformation of the deformed resiliently deformable member causes further rotation of the shaft around the rotational axis independent of the user input. Optionally, the resiliently deformable member is a tension spring. This offset and resiliently deformable member can facilitate provision of a toggle point, allowing user independent actuation of the device beyond the toggle point. Quicker actuating of the device may therefore be facilitated.
Optionally, the one or more force transmittal mechanisms comprise one or more cams arranged on the shaft and one or more corresponding cam followers arranged on the bridge. The cam and cam follower arrangement can facilitate reliable actuation of the switching mechanism via the shaft of the actuating mechanism whilst allowing the overall actuating mechanism to be more compact by aligning the shaft with the rest of the actuating mechanism and the switching mechanisms.
In some examples the device further comprises a latch configured to retain the actuating mechanism when the switching mechanism is closed, wherein the latch is engageable by a user to release the actuating mechanism and open the switching mechanism. The latch can engage to retain the actuating mechanism and prevent further rotation of the shaft, thereby keeping the switching mechanism closed until released by a user. Accidental opening of the device may therefore be prevented.
Also disclosed herein is a switchgear, comprising a plurality of switching devices as discussed above, wherein each switching device comprises a plurality of poles, and wherein each pole is associated with a respective switching mechanism of the switching device.
In some examples, one or more earthing or disconnection switches can also be provided. For example, the switching device described herein can further comprise a plurality of disconnector and earthing switches, each disconnector and earthing switch associated with a respective switching mechanism. Each disconnector and earthing switch can comprise a disconnector blade having a first end and a second end, wherein the disconnector blade is configured to pivot around the first end between three different positions, the three positions comprising: a first position in which the disconnector and earthing switch is closed and the power supply is connected to the load through the disconnector blade; a second, isolation, position in which the disconnector and earthing switch is open and the power supply is disconnected from the load; and a third position in which the power supply is disconnected from the load and a second end of the disconnector blade is electrically connected to an earthing contact. Such a disconnector and earthing switch (also termed an earthing disconnection switch) can be termed a 3PS switch (three position disconnector and earthing switch).
It is desirable to provide a reliable and compact switchgear with a small footprint. It is also desirable to provide an earthing disconnection switch (also termed a disconnector and earthing switch) with three positions—on, off (or isolation), and earth—to facilitate in-situ testing of cable integrity and improve the ease of maintenance of the switchgear. It is particularly desirable to combine a three-position disconnector and earthing with a compact switchgear. Such a compact switchgear can be facilitated by the switching device comprising an actuating mechanism described herein.
The following description is with reference to the Figures.
With reference to the schematic of
In some examples, each switching device has a two-position disconnection switch for the live and earth contacts, e.g. a switch having two positions (on, earth). The disconnection switch, or disconnector and earthing switch, is not shown.
Each switching device is arranged in a panel or housing 216 along a longitudinal direction 102 (or longitudinal axis 102), with the phases/poles (L1, L2, L3) for each switching device similarly arranged along the longitudinal direction. This arrangement is termed herein a “longitudinal” or “width wise” orientation. In one specific example of an existing switchgear, such a longitudinal/width wise architecture provides a width w (along the longitudinal direction 102) of 1100 mm, with a depth d (along a transverse direction 104 perpendicular to the longitudinal direction) of 600 mm. However, it will be understood that switchgears may have other dimensions and may include any suitable combination of switch types.
With reference to the schematic of
Each switching device 208 is arranged in a panel or housing 116 along a longitudinal direction 102, but the phases/poles 210 for each switching device 208 are arranged along the transverse direction 104 (the poles for each switch are arranged along a respective transverse axis 104). This arrangement is termed herein a “transverse” or “depth wise” orientation. In one specific example of the proposed switchgear, such a transverse/depth wise architecture provides a width w (along the longitudinal direction 102) of 900 mm, with a depth d (along a transverse direction 104 perpendicular to the longitudinal direction 102) of 780 mm. In another specific example, such a transverse/depth wise architecture provides a width w (along the longitudinal direction 102) of 700 mm, with a depth d (along the transverse direction 104 perpendicular to the longitudinal direction 102) of 750 mm. However, it will be understood that switchgears with this orientation may have other dimensions and may include any suitable combination of switch types. For example, any switchgear 100b may be provided with a plurality of switching devices 208, each switching device having a plurality of poles 210, arranged in accordance with the architecture of
In other words, the switchgear arrangement of
With reference to
Switching device 208 can optionally be enclosed within a housing 216. One or more switching devices 208 can be provided in combination to provide a switchgear 100b or other disconnection device of the desired size or capacity. The one or more switching devices 208 can be provided within a switching compartment of the housing 216 (illustrated by the dashed lines).
Switching device 208 comprises a plurality of switching mechanisms 210 configured to connect and disconnect a power supply from a load. Here there are three switching mechanisms (210a, 210b, 210c), but there may be two switching mechanisms or more than three, depending on the application of the switching device 108. In other words, any suitable number of switching mechanisms (of any suitable type, e.g., mechanical, electromechanical and/or solid state) may be used. The plurality of switching mechanisms are arranged along a first axis 104 (having the same orientation as the transverse axis of
An actuating mechanism is provided for simultaneously actuating the plurality of switching mechanisms. The actuating mechanism comprises a bridge 254 configured to move the movable contacts of the plurality of switching mechanism. The actuating mechanism comprises a shaft 214 arranged along a rotational axis 256. The rotational axis 256 is parallel to the first axis 104. The shaft is configured to rotate around the rotational axis 256. The shaft can be rotated or turned by way of handle 240, or through any suitable mechanism.
The actuating mechanism also comprises one or more force transmittal mechanisms configured to convert torque from the rotation of the shaft to a linear force acting on the bridge 254 in a second direction 258. The second direction is perpendicular to the first axis 104. Here, the second direction is shown as being parallel to axis 106. Movement of the bridge in the second direction 258 in response to the linear force brings the moveable contacts 252 into electrical contact with the fixed contacts 250 to close the switching mechanisms 210 and connect the power supply to the load. The bridge 254 can carry the moveable contacts 252 or can be otherwise configured to drive the moveable contacts into electrical contact the fixed contacts to close the switching device 108 (on position). The bridge 254 can also move the moveable contacts out of electrical contact with the fixed contacts to open the switching device (off position).
In this way, the actuating mechanism is arranged in a depth wise orientation, such that the alignment of the shaft is parallel to the alignment of the switching mechanisms 210 along the first axis 104. In this way, a more compact design can be provided which has a smaller dimension in the width wise or longitudinal direction (along axis 102). In other words, the depth wise alignment or orientation of the actuating mechanism can facilitate provision of a more compact switching device.
In some examples, a switchgear 100b is provided having the actuating mechanism described with reference to
With further reference to
By providing a vertical offset (offset along the second direction 258), the width of the switching device 208 (in the longitudinal direction 102) may be reduced. In other words, the arrangement or orientation of the actuating mechanism and switching mechanism along the axis 106 or second direction can facilitate provision of a more compact switching device.
The switching mechanism can be implemented in any suitable manner or be of any suitable type, e.g., any suitable type of mechanical or electromechanical mechanism. The top contact of the switching mechanism is the moveable contact 252, moveable by the actuating mechanism is response to rotation of the shaft 214. The fixed contact of the switching mechanisms can be fixed to the housing 216, or can be fixed in any other suitable way.
In some particular examples, each switching mechanism 110 is implemented as, or comprises, a vacuum interrupter (or VI). In these examples, the bridge 254 is configured to drive the moving contact into electrical contact with the fixed contacts. For example, the bridge can be coupled to one or more drive pins or drive rods associated with the vacuum interrupter (such as drive rods 344 illustrated in
The top contact of the vacuum interrupter VI is the moveable contact 252, moveable by the actuating mechanism is response to rotation of the shaft 214. The fixed contact of the vacuum interrupter VI can be fixed to a bottom plate of the housing 216 via a support plate (not shown). A housing of the VI covers the fixed and moving contacts and is bolted to the support plate. Column supports formed of an insulating material (not shown) can be bolted between the support plate and the bottom plate to hold the support plate within the switching compartment of the housing 216. As discussed above, the moving contact moves within the VI housing in response to actuation/rotation of the shaft 214. In particular, rotation of the shaft 214 actuates the drive pin/rod coupled to the bridge 254 of the actuating mechanism, pushing the moveable contact in the second direction 258 away from the shaft 214 and opening the switching mechanism 210.
With particular reference to
In this example, the one or more force transmittal mechanisms comprise a four-bar linkage 330 configured to apply the linear force to move the bridge in the second direction 258. When the shaft 214 rotates, it forces the four-bar linkage 330 to move or pivot towards a left hand side of
Such a linkage 330 can be the same as, or similar to, actuating mechanisms of existing switchgears 100a. In particular, the four-bar linkage is configured to apply the linear force to move the bridge in the second direction 258 in response to rotation of a shaft. In existing devices illustrated in Figure TA, the linkage can be directly driven by shaft 214 through rotation of handle 240. However, the change from a width wise orientation of the switching mechanisms 108 to a depth wise orientation (as in
In the implementation of
With reference to
The coupling further comprises a spur gear pair 342, wherein the bevel gear pair 340 and the spur gear pair 342 are rotationally connected by a shaft 346 extending parallel to the third axis 102. In some examples the spur gear pair is a 1:1 spur gear pair, but any suitable gearing may be used. Any other suitable arrangement to offset torque along the axis 106 may be used instead of the spur gear mechanism. The use of the spur gears (or other mechanism) transfers the torque in a vertical direction (i.e., along the axis 106). By offsetting the shaft 214 and the shaft 334 in the vertical direction, the shafts 214, 334 can be placed under each other. This can facilitate provision of a more compact device. In other words, by arranging the shaft 214 and the secondary shaft 334 to overlap, but then offsetting the shafts in the second direction 258 (so that when viewed in a plan view they appear to intersect, but do not actually touch), a smaller and more compact switching device 108 can be provided.
In some implementations, the switching device further comprises a latch 348 configured to retain the actuating mechanism in a fixed position when the switching mechanism is closed. For example, as the actuating mechanism pushes the bridge in the second direction 258 and closes the switching mechanism 210, the latch 348 can engage to retain the actuating mechanism. In some examples, such as is illustrated with reference to
The latch 348 is further engageable by a user to release the actuating mechanism and open the switching mechanism. In other words, a user can press, depress or otherwise move the latch to allow the bridge to move in a direction opposite the second direction, thereby allowing the switching mechanism 210 to open. In some examples, such as is illustrated with reference to
In the particular example of
The bevel and spur gear pairing illustrated in
With particular reference to
In the implementation of
Although not shown here, a latch may be provided as discussed above with respect to
With further reference to
In this example, the shaft 214 comprises an offset portion 214a which extends parallel to the rotational axis 256 of the shaft 214 but is offset from the rotational axis 256. The offset portion 214 can be joined or coupled to the rest of the shaft 214 (i.e., the main portion of the shaft which is actuated by a user through handle 240) by way of an S bend. In other examples, the offset portion 214a is formed from the shaft 214 by introducing or creating an S bend.
The switching device 210 further comprises a resiliently deformable member 506 coupled to the offset portion 214a of the shaft 214. Rotation of the shaft 214 around the rotational axis 256 in response to user input causes deformation of the resiliently deformable member 506. The resiliently deformably member 506 may be coupled to the housing 216 at the other end, or may be arranged and/or fixed in any suitable manner to facilitate deformation of the member 506 as the shaft 214 rotates. In this example, the resiliently deformable member is configured to hinge or rotate around a hinge point 508 (arranged at the end of the member 506 which is opposite coupled to the offset potion 214a), but any other suitable fixing or coupling point 508 may be used.
In this example, the resiliently deformable member is a tension spring. In other words, due to the offset portion 214a being offset from the rotational axis 256, the resiliently deformable member is pulled or extended in the second direction 258. A maximum extension is experienced by the member 506 when the shaft 214 is rotated 180 degrees from the position shown in
It will be understood that in other examples the member 506 may be any other suitable component. For example, a compression spring may be used, wherein the resiliently deformable member is configured such that maximum compression occurs at the position shown in
With reference to
At or just after 180 degrees (as shown in position 2) the resiliently deformable member 506 (here an extension spring) is at maximum deformation. This is the toggle point—before 180 degrees of rotation, the restoring force from the extension spring 506 would cause the shaft 214 to rotate in the opposition direction (i.e., in the direction opposite to the direction of user rotation). After 180 degrees, the user can release the handle and the resultant restoring force causes the shaft 214 to continue to rotate in the same direction of rotation. In other words, the restoring force of the deformed (extended) spring 506 rotates the shaft (and cam) in the clockwise direction. The cam is now illustratively orientated at 165 degrees.
At position 3, the cam 402—cam follower 404 pair act to convert the torque from rotation of the main shaft into movement along axis 106. In particular, the cam 402 is shaped to cause displacement or vertical motion of the bridge 254 in the second direction 258. In this example, the vertical displacement of the bridge 254 is shown by the distance d. This displacement d is sufficient to cause the switching mechanism to close. In this position, the resiliently deformable member can be undeformed, and there is no restoring force being applied to cause rotation of the shaft 214.
Where a latch is provided, the shaft 214 can be latched in this position to prevent further rotation of the shaft 214 (and thus to prevent accidental or unintended opening of the switching mechanism). Additionally or alternatively, the cam and/or cam follower may be shaped to prevent further rotation of the shaft independent of user input. For example, one or more recesses, detents or protrusions may be used to engage the cam and the cam follower, thereby requiring a threshold input torque to be applied through the shaft 214 to open the switching mechanism 210.
The cam and cam follower arrangement illustrated in
It should be realised that the foregoing embodiments are not to be construed as limiting and that other variations, modifications and equivalents will be evident to those skilled in the art and are intended to be encompassed by the claims unless expressly excluded by the claim language.
Moreover, the disclosure of the present application should be understood to include any novel features or any novel combination of features either explicitly or implicitly disclosed herein or in any generalisation thereof. Claims may be formulated to cover any such features and/or combination of such features derived therefrom.
Number | Date | Country | Kind |
---|---|---|---|
202311016937 | Mar 2023 | IN | national |
2306481.9 | May 2023 | GB | national |