The invention relates to an actuation arrangement for actuating a latch arrangement in a switchable rocker arm and more specifically to an actuation system for guaranteeing a default latched configuration for the switchable rocker arm when the switchable rocker arm comprises a latch that is biased towards an unlatched configuration.
Internal combustion engines may comprise switchable engine or valve train components. For example, valve train assemblies may comprise a switchable rocker arm to provide for control of valve actuation (for example exhaust or inlet valve actuation and/or de-actuation) by alternating between at least two or more modes of operation (e.g. valve-lift modes). Such rocker arms typically involve multiple bodies, such as an inner arm and an outer arm. These bodies are latched together by a latching system comprising a movable latch pin to provide one mode of operation (e.g. a first valve-lift mode (e.g. normal engine combustion mode) and are unlatched, and hence can pivot with respect to each other, to provide a second mode of operation (e.g. a second valve-lift mode (e.g. valve de-activation mode). Typically, the movable latch pin is used and actuated and de-actuated to switch between the two modes of operation.
In an embodiment, the present invention provides a valve train assembly, comprising: at least one dual body rocker arm comprising a first body, a second body, a latching arrangement configured to latch and unlatch the first body and the second body, the latching arrangement being biased to an unlatched configuration; and an actuator arrangement external to the rocker arm configured to control the latching arrangement, the actuator arrangement being configured so that a default setting thereof is to cause the latching arrangement to be in a latched configuration.
The present invention will be described in even greater detail below based on the exemplary figures. The invention is not limited to the exemplary embodiments. Other features and advantages of various embodiments of the present invention will become apparent by reading the following detailed description with reference to the attached drawings which illustrate the following:
In an embodiment, the present invention provides a valve train assembly comprising at least one dual body rocker arm comprising a first body, a second body, a latching arrangement for latching and unlatching the first body and the second body and wherein the latching arrangement is biased to an unlatched configuration, the assembly further comprising an actuator arrangement external to the rocker arm for controlling the latching arrangement and wherein the actuator arrangement is configured so that its default setting is to cause the latching arrangement to be in a latched configuration.
The actuator arrangement may comprise and actuator and a shaft rotatable by the actuator, the shaft comprising a component for operating the latching arrangement.
The component may be a selector cam rotatable to operate the latching arrangement.
The selector cam may comprise a lobe profile and a base circle.
The actuator may be arranged to rotate the shaft between a first configuration in which the lobe profile acts on the latching arrangement causing the latching arrangement to be in the latched configuration and a second configuration in which the lobed profile does not act on the latching arrangement thereby allowing the latching arrangement to be in the unlatched configuration, the first configuration being the default setting of the actuator arrangement.
The actuator arrangement may comprise a biasing unit arranged to bias the shaft rotationally in a first direction towards the first configuration.
The actuator arrangement may comprise a hard stop arranged to prevent the shaft from rotating in the first direction beyond the first configuration.
The actuator arrangement may comprise a joint connector for connecting the actuator to the shaft.
The joint connector may comprise a slot defining a substantially flat contact surface for contacting a corresponding substantially flat surface of a drive shaft of the actuator.
In the latched configuration the latching arrangement may latch the first body and the second body together so that the rocker arm provides for a first primary function in use and in the unlatched configuration the first body and the second body may be unlatched so that the rocker arm provides for a second secondary function in use.
In the latched configuration the first body and the second body may be arranged to pivot as a single body about a first pivot point under the action of a cam in use, and in the unlatched configuration the first and second bodies may be arranged to pivot with respect to one another about a second pivot point under the action of the cam.
The second secondary function may be for cylinder deactivation.
The latching arrangement may comprise: a latch pin movable to between a latched configuration in which the latch pin latches the first and second bodies together and an unlatched configuration in which the first and second bodies are unlatched; a first biasing unit for biasing the latch pin to the unlatched configuration; a piston member; and a compliance biasing unit; and the piston member may be arranged so that if the actuator arrangement attempts to cause the latch pin to move from the unlatched configuration to the latched configuration at a time when the latch pin is prevented from being moved, the piston member moves to bias the compliance biasing unit so that the compliance biasing unit urges the latch pin to the latched configuration when the latch pin again becomes movable.
The latch pin may be slidably supported in a bore defined by one of the first body and the second body.
The valve train assembly may comprise a plurality of said rocker arms each comprising a said latching arrangement, and the actuator arrangement may be for controlling the latching arrangement of each rocker arm, and the actuator arrangement may be configured so that its default setting is to cause each latching arrangement to be in the latched configuration.
In the first configuration, the outer body 3 and the inner body 5 are latched together and hence can move or pivot about a pivot point as a single body so that the that rocker arm 1 provides a first primary function, for example, an engine valve that it controls is activated as a result of the rocker arm 1 pivoting as a whole about a pivot point (e.g. about a Hydraulic lash adjuster) and exerting an opening force on the valve.
In the second configuration, the outer body 3 and the inner body 5 are un-latched so that the inner body 5, for example, can pivot freely with respect to the outer body 3 so that rocker arm 1 provides a second secondary function, for example, the valve it controls is de-activated (e.g. to provide cylinder de-activation) as a result of lost motion absorbed by the inner body 5 pivoting freely with respect to the outer body 3 and hence no opening force being applied to the valve.
The outer body 3 comprises two generally parallel side walls 3a (only one is visible in
The inner body 5 is provided with an inner body cam follower 17, in this example, a roller follower 17 rotatably mounted (for example with bearings) on an axle 19 for following an auxiliary cam profile on a cam shaft and the outer body 3 is provided with a pair of cam followers (not visible in
The rocker arm 1 further comprises a return spring arrangement 20 for biasing the inner body 5 to its rest position after it is has pivoted with respect to the outer body 3.
The outer body 3 is provided, at a first end 1a of the rocker arm 1, with a recess 34 for receiving an end of a lash adjustor so that the rocker arm 1 is mounted for pivotal movement about the lash adjustor. The lash adjuster which may be supported in an engine block may, for example, be a hydraulic lash adjuster, and is used to accommodate slack (or lash) between components in an overall valve train assembly.
During engine operation when the rocker arm 1 is in the first configuration (i.e. where the inner body 5 and the outer body 3 are latched together by the latching arrangement 9) as the cam shaft rotates, a lift profile of the cam shaft engages the roller follower 17 exerting a force that causes the rocker arm 1 to pivot about the lash adjuster to push on the valve against the force of a valve return spring thus opening the valve. As the peak of the lift profile passes out of engagement with the roller follower 17 the valve return spring begins to close the valve and the rocker arm 1 pivots about the lash adjuster in the opposite sense to when the valve is opening. When a base circle of the cam engages the roller follower 17 the valve is fully closed and the valve lift event is complete.
During engine operation when the rocker arm 1 is in the second configuration (i.e. where the inner body 5 and the outer body 3 are not latched together, see e.g.
Hence, when the rocker arm 1 is in the first configuration (i.e. where the inner body 5 and the outer body 3 are latched together, see e.g.
The latching arrangement 9 is located at the first end la of the rocker arm 1. The first end la of the rocker arm 1 is opposite to a second end lb of the rocker arm 1 at which the pivot axis 7 is located. The latch pin 11 is generally elongate and is located in the bore or channel 40 formed in the outer body 3 at the first end la of the rocker arm 1.
The latch arrangement 9 further comprises a first spring 21 on an inner section of the latch pin 11 that is arranged to bias the latch pin 11 away from the latched configuration.
The latch arrangement 9 may also comprise a second spring (a so-called compliance spring) 23 that is on an outer section of the latch pin 11 and is arranged between outer 25 and inner 27 (e.g. a spring washer) compliance spring retainer components, also referred to herein as a piston member 25 and a retainer ring 27, respectively.
In use, the compliance spring 23 is compressed if an actuator arrangement (described below) attempts to cause the latching pin to move into the latched position at a time when it cannot do so (e.g. because of the relative orientations of the inner and outer arms) so as to then cause the latching pin to move into the latched position when it becomes free to do so.
The dual body rocker arm further comprises a C clip 28, an orientation dowel pin 30 an elephant foot 32 (which may for example contact the valve to be operated, and a pivot point 34 for receiving a pivot support (e.g. a hydraulic lash adjuster).
In the illustrated example, the bore 40 in which the latching arrangement 9 is located, is a stepped bore and comprises a first section 40a, a second section 40b and a third section 40c. The first section 40a has an open end at the first end 1a of the rocker arm 1 and the third section 40c has an open end that faces the inner body 5. The second section 40b is between and connects the first section 40a and the third section 40c. The width (e.g. diameter) of the first section 40a is greater than the width of the second section 40b which is greater than width of the third section 40c.
The latch pin 11 comprises a main body portion 11a, a first end portion 11b and a second end portion 11c. The first end portion 11b faces the inner body 5 and comprises a lip section 11d that extends from the main body portion 11a and defines a latch pin contact surface 11e. The second end portion 11c is a shoulder portion of smaller diameter than the main body portion 11a and extends from the main body portion 11a.
The outer body 3 is shaped so the bore or channel 40 opens out or widens or flares at the first end la of the rocker arm 1 so that although at least a portion of the piston member 25 is within the bore or channel 40 (which provides for compactness) much of the piston member 25 is visible.
The piston member 25 is a hollow member that has a longitudinal aperture that is slightly wider than the second end portion 11c of the latch pin 11 (e.g. it has a slightly wider diameter) and which is mounted in sliding contact along substantially all of its length on the second end portion 11c of the latch pin 11. The C-clip or stopper ring 28, received in a notch formed around an outermost end of the second end portion 11c acts to limit the extent of the expansion stroke of the piston member 25.
The second end portion 11c also passes through an aperture of the retainer ring 27 which sits tightly on the second end portion 11c facing the piston member 25 and resting against the main body portion 11a of the latch pin 11. The compliance spring 23 is between a flared or flange end portion 25a of the piston 25 and the retainer ring 27. The return spring 21 sits around the main body portion 11a of the latch pin 11 between the retainer ring 27 and a part of the outer body 3.
The orientation pin 30 (e.g. a dowel pin) is provided to help maintain the orientation of the latch pin 11.
When it is required that the rocker arm 1 be in the latched configuration, for example to provide for a first valve lift mode, for example a normal valve opening mode, the actuation arrangement (not shown in
The biasing or spring force (e.g. stiffness) of the compliance spring 23 is much higher than that of the return spring 21 and so accordingly the force of the actuation arrangement pushing on the piston member 25 is transmitted to the latch pin 11 through the compliance spring 23 as the piston member 25 moves in the first section of the bore 28 and the latch pin 11, which is free to move, is caused to move against the bias of the return spring 21 into a fully extended position in which it latches the inner body 5 and outer body 3 together. In this position, the contact surface 11 e of the latch pin 11 engages a corresponding contact surface 5a of the inner body 5. This configuration is illustrated in
It is noted that if the actuator arrangement applies a force to the piston member 25 to try to cause the latch pin 11 to move from the fully retracted position (i.e. unlatched position) to the fully extended position (i.e. latched position) at a time when the latch pin 11 is unable to move (not illustrated), the actuator arrangement causes the piston member 25 to slide along the second end portion 11c of the latch pin to compress the compliance spring 23.
The latch pin 11 may be prevented from moving, for example, because for example, the inner body 5 is pivoted relative to the outer body 3 and has not yet returned to the position it adopts when the cam base circle is engaged with the roller follower 17. In such a case, the inner body 5 physically abuts the latch pin 11 and prevents it from moving into the latched position (not illustrated).
However, when the inner body 5 has completed its return stroke (i.e. it is back in the position it adopts when the cam base circle engages the roller follower 17) so that the latch pin 11 is free to move again, the force generated by the compressed compliance spring 23 as it de-compresses is stronger than the force required to overcome the return spring 21 and so causes the latch pin 11 to move into the fully extended position in which it latches the inner arm 5 and the outer arm 3 together (as illustrated in
Advantageously, because the compliance spring 23 and piston member 25 arrangement will ensure that the latch pin 11 is moved into the latching position, there is no need to carefully control the timing of the actuator arrangement to be synchronous with the inner arm 5 ending its return stroke.
When it is required that the rocker arm 1 be in the unlatched configuration, for example to provide for a second valve lift mode, for example for cylinder deactivation, the actuation arrangement (not shown in
Referring now to
In this example, each respective pair of rocker arms 101 to 104 is for controlling a pair of valves (e.g. exhaust or inlet) on a respective cylinder of an engine (e.g. the arrangement relates to a 4 cylinder engine in this example).
In this example, the actuation arrangement 110 comprises an elongate shaft 112 that is rotatable by an actuator 114, for example an electric motor. In another example, the actuator may be or comprise a hydraulic actuator, for example. The actuation arrangement 110 comprises a plurality of components, in this example, selector cams 116, one for each rocker arm 1, mounted on the shaft 112 for operating the latching arrangements 9. As best seen in
The actuator 114 is able to move or rotate the shaft 112 between first and second configurations. In the first configuration, the cam lobe profiles 116a of the selector cams 116 push or act on the latching arrangements 9 (see e.g.
As shown in
A first end 150a of the drive shaft 150 defines a first and a second substantially flat surface (not visible in
A second end 118e of the connector 118 defines a bore 118f into which a first end 112a of the shaft 112 is received. The shaft 112 may be fastened relative to the connector 118 by a suitable fixing means 154, such as a threaded screw. This may help ensure the rotational orientation of the shaft 112 remains fixed relative to the rotational orientation of the connector 118 (and hence of the drive shaft 150).
Advantageously, in this example, the default (e.g. fail safe) configuration of the actuation arrangement 110 is the first configuration in which the cam lobe profiles of the selector cams 116 act on the latching arrangements (see
The default position may be ensured by the actuator itself for example and/or a torsional spring working together with a mechanical hard stop installed on the shaft 112 or any other suitable means.
Specifically, referring to
The actuation arrangement 110 may be configured such that this default rotational orientation is as illustrated in
Moreover, because the compliance spring 23 and piston member 25 arrangement will ensure that the latch pin 11 is moved into the latching position the next time it is possible for the latch pin 11 to do so, the rotation of the shaft 150 to the default first configuration (causing default latching of the rocker arms 1) need not be carefully timed to be synchronous with the inner arm 5 ending its return stroke. This may help ensure that the primary engine function is provided regardless of the timing of the default condition, for example regardless of the timing of power loss to the actuator 114, or of a communication between the engine management system and the actuator 114 failing. This may help improve reliability.
As mentioned above, the default position may be ensured by the actuator 114 itself. For example, the actuator 114 may comprise a hard stop, for example fixed relative to the body 114a of the actuator 114. The hard stop may be arranged to prevent the drive shaft 150 from rotating in a first direction beyond a certain degree, for example from rotating beyond the default rotational orientation in a first rotational direction. The actuator 114 may also comprise a biasing unit, for example a torsional spring arranged around the drive shaft 150, arranged to bias the drive shaft 150 rotationally in the first direction towards the default position, for example towards the hard stop. The actuator 114 may be controllable (for example by an engine management system) to cause the drive shaft to rotate (for example by electromagnetic or hydraulic means) in a second direction (opposite to the first direction) against the biasing unit, for example to cause the shaft 112 to rotate into the second configuration (which may cause the rocker arms 1 to be in the unlatched configuration). In default, for example the actuator is not controlled or where power to the actuator 114 fails, for example, the biasing unit will cause the drive shaft 150 to rotate in the first direction to the hard stop and hence cause the drive shaft 150 (and hence the shaft 112) to return to the default position or configuration (which may cause the rocker arms 1 to be in the latched configuration).
In other examples, instead of being provided as part of the actuator 114 itself, the hard stop and and/or the biasing unit may be employed as part of the connector 118 and/or the shaft 112, in a similar way as for the drive shaft 150 described above.
The rocker arm 1 may provide for any switchable valve operating mode, for example an exhaust deactivation mode, variable valve timing mode, exhaust gas recirculation mode, compression brake mode etc.
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. It will be understood that changes and modifications may be made by those of ordinary skill within the scope of the following claims. In particular, the present invention covers further embodiments with any combination of features from different embodiments described above and below. Additionally, statements made herein characterizing the invention refer to an embodiment of the invention and not necessarily all embodiments.
The terms used in the claims should be construed to have the broadest reasonable interpretation consistent with the foregoing description. For example, the use of the article “a” or “the” in introducing an element should not be interpreted as being exclusive of a plurality of elements. Likewise, the recitation of “or” should be interpreted as being inclusive, such that the recitation of “A or B” is not exclusive of “A and B,” unless it is clear from the context or the foregoing description that only one of A and B is intended. Further, the recitation of “at least one of A, B and C” should be interpreted as one or more of a group of elements consisting of A, B and C, and should not be interpreted as requiring at least one of each of the listed elements A, B and C, regardless of whether A, B and C are related as categories or otherwise. Moreover, the recitation of “A, B and/or C” or “at least one of A, B or C” should be interpreted as including any singular entity from the listed elements, e.g., A, any subset from the listed elements, e.g., A and B, or the entire list of elements A, B and C.
Number | Date | Country | Kind |
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1703798.7 | Mar 2017 | GB | national |
This application is a U.S. National Phase application under 35 U.S.C. § 371 of International Application No. PCT/EP2017/077213, filed on Oct. 24, 2017, and claims benefit to British Patent Application No. GB 1703798.7, filed on Mar. 9, 2017. The International Application was published in English on Sep. 13, 2018 as WO/2018/162095 under PCT Article 21(2).
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/077213 | 10/24/2017 | WO | 00 |