This is a U.S. national phase under 35 U.S.C. 371 of International Patent Application No. PCT/US2013/073516, titled “Actuation Assembly Using Pressure Delay” and filed Dec. 6, 2013, the entirety of which is incorporated herein by reference.
The present disclosure relates generally to devices for use in a wellbore in a subterranean formation and, more particularly (although not necessarily exclusively), to actuation assemblies for actuating downhole tools using a pressure delay.
Various devices can be installed in a well traversing a hydrocarbon-bearing subterranean formation. Several devices can be actuated within the well in order to perform specific functions. Prior solutions for actuating devices positioned in a wellbore may include assemblies having multiple components or using multiple control lines in the wellbore. Such solutions may increase the cost or complexity (or both) of actuating downhole tools.
Simplified mechanisms for actuating downhole tools are desirable.
Certain aspects of the present disclosure are directed to tools actuated by pressure delay. Pressure delay tools can actuate downhole tools via the application of pressure at different rates to different portions of a pressure delay actuation assembly. Pressure can be applied to a first portion of the pressure delay actuation assembly at a higher or faster rate than the rate at which pressure is applied to a second portion of the pressure delay actuation assembly. The different rates of pressure application can delay pressure communication to the second portion. Delaying pressure communication to the second portion of the pressure delay actuation assembly can allow a pressure in the first portion of the tool to become higher than a pressure in the second portion of the tool. The pressure differential between the first portion and the second portion can actuate the pressure delay actuation assembly or a tool coupled with the pressure delay actuation assembly.
These illustrative examples are given to introduce the reader to the general subject matter discussed here and are not intended to limit the scope of the disclosed concepts. The following describes various additional aspects and examples with reference to the drawings in which like numerals indicate like elements, and directional descriptions are used to describe the illustrative aspects. The following uses directional descriptions such as “left,” “right,” “upward,” and “downward,” etc. in relation to the illustrative aspects as they are depicted in the figures, the upward direction being toward the top of the corresponding figure, the downward direction being toward the bottom of the corresponding figure, the left direction being toward the left of the corresponding figure, and the right direction being toward the right of the corresponding figure. Like the illustrative aspects, the numerals and directional descriptions included in the following sections should not be used to limit the present disclosure.
The tubing string 112 within wellbore 102 extends from the surface to the subterranean formation 110. The tubing string 112 can provide a conduit for formation fluids, such as production fluids produced from the subterranean formation 110, to travel from the substantially horizontal section 106 to the surface. Pressure from a bore in a subterranean formation 110 can cause formation fluids, including production fluids such as gas or petroleum, to flow to the surface.
Although
The member 210 can be positioned in the chamber 202. The chamber 202 can have a first end 214 and a second end 216. The member 210 may provide a barrier between the first end 214 of the chamber 202 and the second end 216 of the chamber 202. The first end 214 of the chamber 202 can have a different pressure than the second end 216 of the chamber 202. A first end 218 of the member 210 can be exposed to the first end 214 of the chamber 202. A pressure in the first end 214 can be exerted on the first end 218 of the member 210. The second end 220 of the member 210 can be exposed to the second end 216 of the chamber 202. A pressure in the second end 216 of the chamber 202 can be exerted on the second end 220 of the member 210. Non-limiting examples of the member 210 include a piston, a baffle, and a sliding sleeve.
The member 210 can be coupled with a tool 222. Movement of the member 210 can cause the tool 222 to actuate. Non-limiting examples of the tool 222 include a safety valve and a sliding sleeve.
The pressure path 204 can allow fluid communication between the first end 214 of the chamber 202 and the second end 216 of the chamber 202. For example, the pressure path may provide a pressure path for pressurized fluid. The pressure path 204 can include a pressure damper 212. The pressure damper 212 can reduce a rate at which pressure is communicated through the pressure path 204. For example, the pressure damper 212 may limit the rate at which fluid is permitted to flow through the pressure path 204. Non-limiting examples of the pressure damper 212 include a diameter restriction, a weep valve, a fluidic diode, a portion of the pressure path 204 having a rough surface, a vortex, a moving piston, a bellows, or some combination thereof. Examples of the pressure damper 212 are discussed in greater detail below.
The energy storage device 208 can store energy in response to pressure being communicated to the second end 216 of the chamber 202 by the pressure path 204. Non-limiting examples of the energy storage device 208 include an accumulator, a piston biased by one or more springs, a dual spring piston assembly, an air chamber, a tube swelling chamber, a bladder membrane, or some combination thereof. Examples of the energy storage device 208 are discussed in greater detail below.
The pressure source 206 can be in fluid communication with the first end 214 of the chamber 202, the second end 216 of the chamber 202, the energy storage device 208, or some combination thereof. Fluid can be communicated from the pressure source 206 via the pressure path 204 or by one or more other intervening structures. Examples of intervening structures include the first end 214 of the chamber 202, the second end 216 of the chamber 202, and the energy storage device 208. Non-limiting examples of the pressure source 206 include a control line, pressure within a tubing string 112, and pressure in an annulus between the tubing 112 and the formation 110. In some aspects, the pressure source 206 may provide a level of pressure correlated to a hydrostatic pressure. The hydrostatic pressure may be based on a depth at which the pressure delay actuation assembly 114 is positioned within the wellbore 102. Examples of the pressure source 206 are discussed in greater detail below.
An increase in pressure at the first end 214 of the chamber 202 (e.g., from the pressure source 206) can be communicated to the second end 216 of the chamber 202 via the pressure path 204. The pressure damper 212 can cause the rate at which the pressure is communicated to the second end 216 of the chamber 202 to be different from a rate at which a pressure is communicated to the first end 214 of the chamber 202. Communicating pressure to the first end 214 of the chamber 202 at a greater rate than a pressure communicated to the second end 216 of the chamber 202 can cause the pressure in the first end 214 of the chamber 202 to become higher than a pressure in the second end 216 of the chamber 202. The difference in pressure between the higher pressure in the first end 214 of the chamber 202 and the lower pressure in the second end 216 of the chamber 202 can cause the member 210 to move downward. Movement of the member 210 in the downward direction can actuate the tool 222 that is coupled with the member 210.
The pressure being communicated to the second end 216 of the chamber 202 can cause the pressure in the second end 216 of the chamber 202 to eventually become equal to the raised pressure in the first end 214 of the chamber 202. The equal pressure in the first end 214 of the chamber 202 and in the second end 216 of the chamber 202 can retain the member 210 in a downward position. Friction between the member 210 and walls of the chamber 202 can impede motion of the member 210 in the absence of a pressure differential between the first end 214 and the second end 216 of the chamber 202. The member 210 can be retained in the downward position in the absence of a change in pressure from the pressure source 206. The increase in pressure communicated to the second end 216 of the chamber 202 can also cause energy to be stored by the energy storage device 208.
A drop in pressure from the pressure source 206 can reduce pressure at the first end 214 of the chamber 202 and a first end 224 of the pressure damper 212. The pressure drop at the first end 224 of the pressure damper 212 can cause a pressure at the first end 224 of the pressure damper 212 to be lower than a pressure at a second end 226 of the pressure damper 212. The pressure difference across the pressure damper 212 can cause pressure to be communicated at a controlled rate from the second end 226 of the pressure damper 212 to the first end 224 of the pressure damper 212. The pressure drop communicated from the pressure source 206 to the first end 214 of the chamber 202 can cause a pressure in the first end 214 of chamber 202 to be less than a pressure in the second end 216 of the chamber 202. The energy stored in the energy storage device 208 can provide the higher pressure in the second end 216 of the chamber 202. The difference in pressure between the greater pressure in the second end 216 of the chamber 202 and the lower pressure in the first end 214 of the chamber 202 can cause the member 210 to move upward. Upward movement of the member 210 can cause the tool 222 to actuate.
The higher pressure in the second end 216 of the chamber 202 or in the energy storage device 208 (or both) can be communicated through the pressure damper 212. The pressure damper 212 can slow a change of pressure in the second end 216 of the chamber 202 or in the energy storage device 208 (or both). Communication through the pressure damper 212 can cause pressure in the second end 216 of the chamber 202 or in the energy storage device 208 (or both) to decrease. The decrease in pressure can cause the pressure in the first end 214 and the second end 216 of the chamber 202 to become equal. The equal pressure in the first end 214 of the chamber 202 and in the second end 216 of the chamber 202 can retain the member 210 in an upward position in the absence of a change in pressure from the pressure source 206.
The control line 306 can communicate a pressure to the first end 314 of the chamber 302. The pressure communicated to the first end 314 of the chamber 302 can be exerted on a first end 318 of the piston 310 positioned in the chamber 302. The pressure from the control line 306 can also be communicated to a second end 316 of the chamber 302 via the pressure path 304. The pressure path 304 may include the weep valve 312. The weep valve 312 may reduce a rate at which pressure from the control line 306 is communicated to the second end 316 of the chamber 302. For example, the weep valve 312 may allow a smaller amount of fluid at a time to pass through the portion of the pressure path 304 including the weep valve 312 than other portions of the pressure path 304. Reducing the rate at which the pressure from the control line 306 is communicated to the second end 316 of the chamber 202 can cause the first end 314 of the chamber 202 to have a higher pressure than the second end 316 of the chamber 302. The difference in pressure between the higher pressure in the first end 314 and the lower pressure in the second end 316 can cause the piston 310 to move downward. The piston 310 can be connected to the valve 322 such that movement of the piston 310 downward causes the valve 322 to open or move toward an open position.
The pressure communicated from the control line 306 to the second end 316 of the chamber 302 can increase the pressure in the second end 316 of the chamber 302. The pressure in the second end 316 of the chamber 302 can eventually reach a pressure equivalent with the pressure in the first end 314 of the chamber 302. The pressure communicated from the control line 306 via the weep valve 312 can cause fluid to flow into the accumulator 308. Fluid flowing into the accumulator 308 can increase a level of pressure in the accumulator 308. The increased pressure in the accumulator 308 can provide a stored energy in the accumulator 308.
Pressure communicated by the control line 306 can be decreased. For example, the control line 306 may be operated to provide a lower pressure or a leak may occur, causing a pressure from the control line 306 to decrease. A pressure decrease in the control line 306 can communicate a pressure decrease to the first end 314 of the chamber 302. The energy stored in the pressurized fluid in the accumulator 308 can cause a pressure level in the second end 316 of the chamber 302 to be higher than a pressure level in the first end 314 of the chamber 302. The difference in pressures can cause the piston 310 to move upward. Upward movement of the piston 310 can cause the valve 322 connected to the piston 310 to close or move toward a closed position. The accumulator 308 can reduce a rate at which pressure is communicated from the second end 316 of the chamber 302 through the pressure path 304. Communicating pressure from the second end 316 of the chamber 302 through the pressure path 304 can reduce the level of pressure in the second end 316 of the chamber 302. The pressure in the second end 316 of the chamber 302 can eventually reach a pressure equivalent with the lower pressure in the first end 314 of the chamber 302.
The two-spring device 400 can include a piston 402, a first spring 404, a second spring 406, and spring chamber 416. The spring chamber 416 can have a first end 412 and a second end 414. The first end 412 of the spring chamber 416 can be coupled with a first pressure volume 408. For example, the first pressure volume 408 can correspond to the second end 226 of the fluid damper 212 depicted in
A pressure increase communicated by the first pressure volume 408 to the first end 412 of the spring chamber 416 can cause the pressure in the first end 412 to exceed the pressure in the second end 414. The pressure difference can cause the piston 402 to move toward the left and compress the second spring 406. Movement of the piston 402 can communicate the increased pressure of the first pressure volume 408 to the second pressure volume 410. The second spring 406 can provide a supplemental force to move the member 402 toward the right in the case of a pressure decrease in the first pressure volume 408.
A pressure decrease communicated by the first pressure volume 408 to the first end 412 of the spring chamber 416 can cause the pressure in the first end 412 to be less than the pressure in the second end 414. The pressure difference can cause the piston 402 to move toward the right and compress the first spring 404. Movement of the piston 402 can bleed the greater pressure of the second pressure volume 410 into the first pressure volume 408. The first spring 404 can provide a supplemental force to move the member 402 toward the left in the case of a pressure decrease in the second pressure volume 410.
The damping piston 612 can be positioned in the pressure path 604. Pressure communicated from the pressure source 606 into the pressure path 604 can exert a force on the damping piston 612. The damping piston 612 can move in response to the force. One or more dissipative forces between the damping piston 612 and the pressure path 604 can resist the movement of the piston 612. In one example, friction between the damping piston 612 and the pressure path 604 can slow the movement of the damping piston 612. The damping piston 612 may include O-rings 630 positioned between the damping piston 612 and the pressure path 604. The O-rings 630 can provide a friction surface between the damping piston 612 and the pressure path 604.
Another example of a dissipative force can include a magnetic force. In some aspects, the damping piston 612 can include magnets 632. The magnets 632 can produce a magnetic field that causes eddy currents in the fluid communicated in the pressure path 604. The eddy currents can slow movement of the damping piston 612.
The damping piston 612 can limit an amount of fluid that can be communicated to an accumulator 608. Limiting the amount of fluid that can be communicated to an accumulator 608 can prevent the accumulator 608 from reaching a threshold pressure level. For example, a threshold pressure level may be a pressure level at which the accumulator 608 may rupture or otherwise be damaged. In some aspects, the damper piston 612 can also allow the accumulator 608 to be charged with a compressible fluid (such as nitrogen gas or carbon dioxide gas) at a surface of the well system 100.
Downward movement of the damping piston 612 can communicate pressure to a second end 620 of the piston 610 at a slower rate than a rate at which pressure is communicated from the pressure source 606 to a first end 618 of the piston 610. The difference in pressure rates can cause a higher pressure to be exerted on the first end 618 in comparison to a pressure exerted on the second end 620. The pressure difference can cause the piston 610 to move downward. Downward movement of the piston 610 can open the shift valve 622 connected with the piston 610.
Properly charging the accumulator 608 can allow the pressure delay actuation assembly 600 to reset the shift valve 622 in response to a cessation or reduction of pressure communicated from pressure source 606. Downward movement of the damping piston 612 can also cause pressure in the accumulator 608 to increase. If a reduction in pressure is communicated from the pressure source 606, the increased pressure in the accumulator 608 can provide pressure for pushing the damping piston 612 and the piston 610 in an upward direction. The damping piston 612 can move upward more slowly than the piston 610 in response to the pressure in the accumulator 608. The difference in the rate of movement between the piston 610 and the damping piston 612 can allow the piston 610 to move the shift valve 622 to a fully open position before the pressure in the accumulator 608 is depleted by movement of the damping piston 612.
The piston 702 can be positioned in the compartment 706. The piston 702 can be coupled with the spring 704. The first port 708 can provide fluid communication between the compartment 706 and the pressure path 204. The second port 710 can provide fluid communication between the compartment 706 and the second end 216 of the chamber 202.
Pressure can be communicated from the pressure source 206 to the compartment 706 via the pressure path 204 and the first port 708. The pressure can move the piston 702 downward (e.g., from the position depicted in
The piston 802 can be positioned in the compartment 806. The piston 802 can be positioned adjacent to the air chamber 804. The first port 808 can provide fluid communication between the compartment 806 and the pressure path 204. The second port 810 can provide fluid communication between the compartment 806 and the second end 216 of the chamber 202.
Pressure can be communicated from the pressure source 206 to the compartment 806 via the pressure path 204 and the first port 808. The pressure can move the piston 802 downward (e.g., from the position depicted in
The tube swelling chamber 904 can be positioned in the compartment 906. The first port 908 can provide fluid communication between the compartment 906 and the pressure path 204. The second port 910 can provide fluid communication between the compartment 906 and the second end 216 of the chamber 202.
Pressure can be communicated from the pressure source 206 to the compartment 906 via the pressure path 204 and the first port 908. The pressure can be communicated into the tube swelling chamber 904. Pressure in the tube swelling chamber 904 can cause a volume expansion in the tube swelling chamber 904 (e.g., expansion from the position depicted in
In some aspects, the bladder membrane 1002 can be a flexible plate, such as depicted in
Pressure can be communicated from the pressure source 206 to the compartment 1006 via the pressure path 204 and the first port 1008. The pressure can deflect the bladder membrane 1002 downward (e.g., from the position depicted in
In some aspects, a downhole assembly is provided. The downhole assembly can include a chamber, a pressure source, a pressure damper, and a member. The chamber can have a first end and a second end. The pressure source can be in fluid communication with the first end via a first pressure path and in fluid communication with the second end via a second pressure path. The pressure damper can be positioned in the second pressure path. The pressure damper can be operable for reducing a rate at which pressure is communicated via the second pressure path. The member can be positioned in the chamber between the first end and the second end. The member can be operable for actuating a downhole tool in response to a pressure difference between the first end and the second end. The pressure difference can result from a difference between a first rate of pressure communication and a second rate of pressure communication. The first rate of pressure communication can be a rate at which a pressure is communicated from the pressure source to the first end of the chamber via the first pressure path. The second rate of pressure communication can be a rate at which the pressure is communicated from the pressure source to the second end of the chamber via the second pressure path having the pressure damper.
In some aspects, a downhole assembly can be provided according to the following examples.
A downhole assembly can include a chamber, a pressure path; a pressure damper, a pressure source, and a member. The pressure path can be between a first end of the chamber and a second end of the chamber. The pressure damper can be positioned in the pressure path. The pressure damper can be operable for reducing a rate at which pressure is communicated in the pressure path. The pressure source can be in fluid communication with the pressure path and the pressure damper such that a pressure communicated from the pressure source is communicated to the first end of the chamber at a first rate different than a second rate that the pressure from the pressure source is communicated to the second end of the chamber. The member can be positioned in the chamber between the first end and the second end. The member can be operable for actuating a downhole tool in response to a pressure difference between the first end and the second end. The pressure difference can result from a difference in rates between the first rate and the second rate.
The downhole assembly of Example #1 can include an energy storage device in fluid communication with the second end of the chamber and the pressure path. The energy storage device can be operable for storing mechanical energy in response to the pressure communicated from the pressure source to the second end of the chamber via the pressure path.
The downhole assembly of any of Examples #1-2 can feature a pressure damper that includes a piston positioned in the pressure path such that fluid flow past the piston is prevented. The piston can have a first end in communication with the pressure source and a second end in communication with the second end of the chamber. The piston can be movable in response to the pressure communicated from the pressure source such that the piston communicates the pressure from the pressure source to the second end of the chamber. Friction between the piston and the pressure path can reduce a rate at which the piston moves, thereby reducing a rate at which pressure is communicated from the pressure source to the second end of the chamber.
The downhole assembly of any of Examples #1-3 can feature a pressure damper that includes a magnetic assembly coupled with the piston and arranged to provide magnetic fields operable to cause an eddy current in fluid in the pressure path. The rate at which the piston moves can be reduced in response to the eddy current.
A downhole assembly can include a member, a pressure source, a pressure path, an energy storage device, and a pressure damper. The member can be positioned in a chamber. The member can be positioned for actuating a downhole tool. The pressure source can be operatively coupled with a first end of the chamber for communicating a first pressure to a first end of the member. The pressure path can be from the first end of the chamber to a second end of the chamber. The energy storage device can be in fluid communication with the second end of the chamber and the pressure path. The energy storage device can be operable for storing mechanical energy in response to the first pressure being communicated to the energy storage device via the pressure path and operable for communicating a second pressure to a second end of the member in response to a reduction of the first pressure. The pressure damper can be positioned in the pressure path between the first end of the chamber and the second end of the chamber. The pressure damper can be operable for reducing a rate at which the first pressure is communicated to the energy storage device as compared to a rate at which the first pressure is communicated from the pressure source to a first end of the member.
The downhole assembly of any of Examples #1-5 can feature a member that includes at least one of a piston, a baffle, or a sliding sleeve.
The downhole assembly of any of Examples #1-6 can feature a pressure damper that includes at least one of a diameter restriction, a fluidic diode, or a portion of the pressure path having a rough surface.
The downhole assembly of any of Examples #1-7 can feature pressure damper that includes a barrier. The barrier can be positioned in the pressure path. The barrier can have a first end in communication with the pressure source and a second end in communication with the second end of the chamber. The barrier can be movable in response to the pressure communicated from the pressure source such that the barrier communicates the pressure from the pressure source to the second end of the chamber. A dissipative force between the barrier and the fluid path can reduce a rate at which the barrier moves. A rate at which pressure is communicated from the pressure source to the second end of the chamber can be reduced in response to the reduction in the rate at which the barrier moves.
The downhole assembly of any of Examples #1-8 can feature an energy storage device that includes an accumulator reservoir.
The downhole assembly of any of Examples #1-9 can feature an energy storage device that includes a piston biased by at least one spring.
The downhole assembly of any of Examples #1-10 can feature an energy storage device that includes a dual-spring piston assembly.
The downhole assembly of any of Examples #1-11 can feature an energy storage device that includes an air chamber.
The downhole assembly of any of Examples #1-12 can feature an energy storage device that includes a tube swelling chamber.
The downhole assembly of any of Examples #1-13 can feature an energy storage device that includes a bladder containing a compressible fluid.
The downhole assembly of any of Examples #1-14 can feature a downhole tool that includes at least one of a safety valve or a sliding sleeve.
The downhole assembly of any of Examples #1-15 can feature a second member, a second pressure path, a second energy storage device, and a second pressure damper. The second member can be positioned in a second chamber. The second member can be positioned for actuating a second downhole tool. The pressure source can be operatively coupled with a first end of the second chamber for communicating a first pressure to a first end of the second member. The second pressure path can be from the first end of the second chamber to a second end of the second chamber. The second energy storage device can be in fluid communication with the second end of the second chamber and the second pressure path. The second energy storage device can be operable for storing mechanical energy in response to the first pressure being communicated to the second energy storage device via the second pressure path. The second energy storage device can be operable for communicating a third pressure to a second end of the second member in response to a reduction of the first pressure. The second pressure damper can be positioned in the second pressure path between the first end of the second chamber and the second end of the second chamber. The second pressure damper can be operable for reducing a rate at which the first pressure is communicated to the second energy storage device as compared to a rate at which the first pressure is communicated from the pressure source to a first end of the second member. At least one of the second member, the second chamber, the second pressure path, the second energy storage device, or the second pressure damper can be sized such that the second downhole tool is actuated in response to the pressure communicated from the pressure source at a different time than the downhole tool is actuated in response to the pressure communicated from the pressure source.
A downhole assembly can include a piston, a pressure source, a pressure path, an accumulator, and a weep valve. The piston can be positioned in a chamber and operable for actuating a downhole tool. The pressure source can be coupled with a first end of the chamber and operable for communicating a first pressure to a first end of the piston. The pressure path can be from the pressure source at the first end of the chamber to a second end of the chamber. The accumulator can be in fluid communication with the second end of the chamber and the pressure path. The accumulator can be operable for storing mechanical energy in response to the first pressure being communicated to the accumulator via the pressure path. The accumulator can be operable for communicating at least some of the stored mechanical energy as a second pressure to a second end of the piston in response to a reduction of the first pressure. The weep valve can be positioned in the pressure path between the first end of the chamber and the second end of the chamber. The weep valve can be operable for reducing a rate at which the first pressure is communicated to the accumulator as compared to a rate at which the first pressure is communicated from the pressure source to the first end of the piston.
The downhole assembly of any of Examples #1-17 can feature a piston that is movable from the first end of the chamber in response to the first pressure being communicated to the first end of the piston and couplable to the downhole tool. The downhole tool can be actuated in response to movement of the piston.
The downhole assembly of any of Examples #1-18 can feature a piston that is movable from the second end of the chamber in response to the second pressure being communicated to the second end of the piston and couplable to the downhole tool. The downhole tool can be actuated in response to movement of the piston.
The downhole assembly of any of Examples #1-19 can feature a weep valve that is operable for reducing a rate at which the second pressure is communicated from the accumulator via the pressure path as compared to a rate at which the second pressure is communicated from the accumulator to the second end of the piston.
The foregoing description of the aspects, including illustrated examples, of the disclosure has been presented only for the purpose of illustration and description and is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Numerous modifications, adaptations, and uses thereof will be apparent to those skilled in the art without departing from the scope of this disclosure.
Filing Document | Filing Date | Country | Kind |
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PCT/US2013/073516 | 12/6/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/084389 | 6/11/2015 | WO | A |
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Entry |
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PCT/US2013/073516 , “Actuation Assembly Using Pressure Delay”, International Search Report / Written Opinion, Sep. 2, 2014, 11 pages. |
Number | Date | Country | |
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20160258252 A1 | Sep 2016 | US |