The subject matter disclosed herein relates to the field of actuation mechanisms for usage in a downhole.
WO 2019/122004 A2 discloses a downhole catcher device comprising a catching mechanism which is configured to be transferable between a first mode and the second mode. The catching mechanism is further configured for passing by a first operation element if the catching mechanism is in the first mode and for catching a second operation element if the catching mechanism is in the second mode. The transfer between the first and the second mode is triggered by a downhole tool which is operated by the second operation element. The catcher device may comprise a first coupling element for coupling the catching mechanism to a second coupling element of the downhole tool located upstream the catching mechanism. The first coupling element may form at least part of a swivel coupling.
In view of the above-described situation, there still exists a need for an improved technique that enables to actuate a device, for example a catcher device.
This need may be met by the subject matter according to the independent claims. Advantageous embodiments of the herein disclosed subject matter are described by the dependent claims.
According to a first aspect of the herein disclosed subject matter there is provided a downhole actuation mechanism.
According to an embodiment of the first aspect there is provided a downhole actuation mechanism, the actuation mechanism comprising: a first part having a guiding surface; a second part defining a passageway; the second part being movable with respect to the guiding surface between a first position and a second position; the second part defining a first clearance of the passageway in the first position; the second part defining a second clearance of the passageway in the second position, the second clearance being larger than the first clearance.
According to a second aspect of the herein disclosed subject matter there is provided a downhole device.
According to an embodiment of the second aspect, there is provided a downhole device comprising: the actuation mechanism according to at least one embodiment of the first aspect; and a catcher device which is configurable in a catching configuration in which a first element is being retained by the catcher device and a bypassing configuration in which a second element is being bypassed; wherein the second part is coupled to the catcher device for actuating the catcher device; wherein the catcher device is in the bypassing configuration if the second part is in the first position; and wherein the catcher device is in the catching configuration if the second part is in the second position.
According to a third aspect of the herein disclosed subject matter there is provided an operating assembly.
According to an embodiment of the third aspect there is provided an operating assembly comprising: an actuation mechanism according to the first aspect or at least one embodiment thereof; a downhole device according to the second aspect or at least one embodiment thereof, the actuation mechanism being provided for actuating the downhole device; and an actuation element having a diameter larger than the first clearance and smaller than the second clearance.
According to a fourth aspect of the herein disclosed subject matter there is provided a method.
According to an embodiment of the fourth aspect there is provided a method of operating a downhole device, the method comprising: providing an element in a fluid flow towards the downhole device; locating the element in a part defining a first clearance of a passageway, the element thereby at least partially obstructing the passageway; increasing a pressure of the fluid upstream the element to move the part from a first position into a second position by the increased pressure, wherein in the second position the part defines a second clearance of the passageway, the second clearance allowing the element to pass through the passageway.
In the following, exemplary embodiments of the herein disclosed subject matter are described, any number and any combination of which may be realized in an implementation of aspects of the herein disclosed subject matter.
At least some of the aspects and embodiments of the herein disclosed subject matter are based on the idea that an actuating movement of a (second) part from a first position to a second position can be effected by (i) configuring a clearance of a passageway of the part depending on a position of the part and (ii) providing an element (herein also referred to as first element) having a suitable diameter to be caught by the part in the a position, move the part from the first position to a second position wherein in the second position the element is released from the part and passes through the passageway.
Further, at least some of the aspects and embodiments of the herein disclosed subject matter are based on the idea that an element (herein also referred to as first element) to be caught by a catcher device may be used to bring a catcher device into a catching configuration in which the catcher device is configured for retaining the element.
Further, at least some of the aspects and embodiments of the herein disclosed subject matter are based on the idea to replace a known mechanical coupling between a downhole tool and a catcher device by a utilization of the element to be caught to bring the catcher device into the catching configuration.
According to an embodiment of the first aspect, a downhole actuation mechanism is provided, the actuation mechanism comprising a first part having a guiding surface and a second part defining a passageway. According to a further embodiment, the second part is movable with respect to the guiding surface between a first position and a second position.
According to an embodiment, the movability of the second part is provided in an axial direction, wherein the axial direction is defined by a downhole string (e.g. a drillstring or a coiled tubing, just to name some examples) into which the actuation mechanism is included. In such an embodiment a position may be referred to as an axial position, e.g. the first position may be referred to as first axial position and the second position may be referred to as second axial position.
According to a further embodiment, the second part defines a first clearance of the passageway in the first position (i.e. when the second part is in the first position with respect to the guiding surface). According to a further embodiment, the second part defines a second clearance of the passageway in the second position (i.e. when the second part is in the second position with respect to the guiding surface), wherein the second clearance is larger than the first clearance.
Accordingly providing the second part as disclosed herein allows a suitably sized element to be retained by the passageway when the passageway defines the first clearance and allows the element to be passed through the passageway when the passageway defines the second clearance.
According to a further embodiment, the second part is a sleeve and the passageway extends through the sleeve. For example, the sleeve may be a collet.
According to a further embodiment, the second part is configured to be radially expandable from a first configuration to a second configuration. In particular, according to an embodiment the second part is configured to be radially expandable from the first configuration to the second configuration at least when the second part is in the second position. For example, according to an embodiment in the first position the guiding surface is acting on the second part so as to maintain the second part in the first configuration and in the second position the guiding surface allows the second part to expand into the second configuration.
According to an embodiment, the first part is a tubular body and the guiding surface is an interior surface of the tubular body. For example, according to an embodiment the first part comprises a hollow space and the second part is configured for being movable within hollow space of the first part.
According to an embodiment of the second aspect of the downhole device is provided, the downhole device comprising the actuation mechanism according to one or more embodiments of the herein disclosed subject matter. According to a further embodiment, the downhole device further comprises a catcher device which is configured for catching a first element. According to an embodiment, the first element is an activating element of a downhole tool, e.g. a circulating tool, which is located upstream the downhole device.
According to an embodiment, the catcher device is configurable in a catching configuration in which the first element is being retained by the catcher device and a bypassing configuration in which a second element is being bypassed. In other words, in the bypassing configuration the catcher device does not retain the second element.
According to an embodiment, when defining the first clearance the second part forms a seat for the first element.
According to a further embodiment, the downhole tool (which is located upstream the downhole device according to embodiments of the herein disclosed subject matter) also comprises a seat for receiving the first element. For example, according to an embodiment the first element may be configured so as to allow the first element to be pushed (e.g. sheared) through the seat of the downhole tool at the increased pressure (which may also be referred to as shearing pressure).
When pushing the first element through the seat of the downhole tool plastic deformation of the first element may occur. Accordingly, for a reliable operation of the actuation mechanism in such a case the seat formed by the second part has a configuration different from the seat of the downhole tool. For example, the seat of the downhole tool may comprise one or more protrusions which define the pressure that is necessary to push the first element through the seat (for example, according to an embodiment the downhole tool may be a drillstring valve as described in WO 2013/092532 A1). In such a case, the seat formed by the second part may have a different number of protrusions compared to the seat of the downhole tool (for example the seat formed by the second part of the actuation mechanism may have no protrusion).
According to an embodiment, the catcher device comprises a diverter, wherein the diverter is movable between a first diverter position and a second diverter position. Further, the catcher device may comprise a catching path and a bypass path besides the catching path. According to a further embodiment, the diverter includes an inlet and an outlet, wherein the outlet is fluidically coupled to the inlet, and wherein in the first diverter position the outlet is located facing the bypass path and in the second diverter position the outlet is facing the catching path.
According to an embodiment, the actuation mechanism is configured for moving the diverter between the first diverter position and the second diverter position. For example, according to an embodiment the actuation mechanism is mechanically coupled to the diverter.
According to an embodiment, a movement of the diverter between the first diverter position and the second diverter position includes a rotation of the diverter. For example, according to an embodiment the movement of the second part of the actuation mechanism is a movement is in a first direction (e.g. an axial direction) and the movement of the diverter between the first diverter position and the second diverter position is a rotation about the first direction, e.g. a rotation in a plane perpendicular to the first direction. For example, according to an embodiment the downhole device comprises a guiding mechanism which translates the axial movement of the second part of the actuation mechanism into a rotational movement of the diverter. For example, according to an embodiment the guiding mechanism may include a guide pin and guide groove arrangement as described in WO 2019/122004 A2.
According to an embodiment, the inlet of the diverter is fluidically coupled to the passageway of the second part. Accordingly, any element passing through the passageway (e.g. the first element or the second element) enters the inlet of the diverter and is hence routed either to the catching path or through the bypass path, depending on the position of the diverter.
According to an embodiment, the diverter and the second part are rotatably mounted with respect to each other, e.g. by a swivel coupling.
According to an embodiment of the third aspect an operating assembly is provided, the operating assembly comprising a downhole device according to the second aspect or at least one embodiment thereof, wherein the actuation mechanism is provided for actuating the downhole device; and the first element having a diameter larger than the first clearance and smaller than the second clearance.
According to an embodiment of the fourth aspect, a method of operating a downhole device comprises providing an element (herein also referred to as first element) in a fluid flow towards the downhole device (i.e. in a fluidflow in downstream direction). According to an embodiment, herein the term downstream refers to a direction of fluid flow from a pressuring device (e.g. on a surface of the earth) along the string which includes the actuating device. Further, according to an embodiment herein the term upstream refers to a direction opposite the downstream direction.
According to a further embodiment, the method of operating a downhole device comprises locating the element (also referred to as the first element) in a part (also referred to as the second part) defining a first clearance of a passageway. According to an embodiment, locating the element in the part includes pumping the element in a fluid flow towards the part. According to an embodiment, the element located in the part (e.g. in a seat of the part) at least partially obstructs the passageway to thereby increase a pressure of the fluid upstream the element. According to a further embodiment, the method comprises moving the part from a first position into a second position by the increased pressure, wherein in the second position the part defines a second clearance of the passageway, the second clearance allowing the element to pass through the passageway.
According to an embodiment, the downhole device comprises a diverter and a movement of the part from the first position to the second position operates the diverter (e.g. by a suitable configuration of the part and/or the diverter and/or by a coupling between the part and the diverter). According to a further embodiment, operating the diverter includes rotating the diverter. According to a further embodiment, the movement of the part is an axial movement along in axial direction and wherein operating the diverter includes rotating the diverter about an axis of rotation which is parallel to the axial direction.
According to embodiments of the first aspect, the downhole actuation mechanism is adapted for providing the functionality or features of one or more of the herein disclosed embodiments and/or for providing the functionality or features as required by one or more of the herein disclosed embodiments, in particular of the embodiments of the first, second, third and fourth aspect disclosed herein.
According to embodiments of the second aspect, the downhole device is adapted for providing the functionality or features of one or more of the herein disclosed embodiments and/or for providing the functionality or features as required by one or more of the herein disclosed embodiments, in particular of the embodiments of the first, second, third and fourth aspect disclosed herein.
According to embodiments of the third aspect, the operating assembly is adapted for providing the functionality or features of one or more of the herein disclosed embodiments and/or for providing the functionality or features as required by one or more of the herein disclosed embodiments, in particular of the embodiments of the first, second, third and fourth aspect disclosed herein.
According to embodiments of the fourth aspect, the method is adapted for providing the functionality or features of one or more of the herein disclosed embodiments and/or for providing the functionality or features as required by one or more of the herein disclosed embodiments, in particular of the embodiments of the first, second, third and fourth aspect disclosed herein.
According to embodiments of the herein disclosed subject matter, the catcher device may be provided in any degree of detail described in WO 2019/122004 A2.
In the above there have been described and in the following there will be described exemplary embodiments of the subject matter disclosed herein with reference to a downhole actuation mechanism, a downhole device, a operating assembly and a method of operating a downhole device. It has to be pointed out that of course any combination of features relating to different aspects of the herein disclosed subject matter is also possible. In particular, some features have been or will be described with reference to device type embodiments (e.g. relating to a downhole actuation mechanism, a downhole device or an operating assembly) whereas other features have been or will be described with reference to method type embodiments (e.g. relating to a method). However, a person skilled in the art will gather from the above and the following description that, unless otherwise notified, in addition to any combination of features belonging to one aspect also any combination of features relating to different aspects or embodiments, for example even combinations of features of device type embodiments and features of the method type embodiments are considered to be disclosed with this application. In this regard, it should be understood that any method feature derivable from a corresponding explicitly disclosed device feature should be based on the respective function of the device feature and should not be considered as being limited to device specific elements disclosed in conjunction with the device feature. Further, it should be understood that any device feature derivable from a corresponding explicitly disclosed method feature can be realized based on the respective function described in the method with any suitable device disclosed herein or known in the art.
The aspects and embodiments defined above and further aspects and embodiments of the herein disclosed subject matter are apparent from the examples to be described hereinafter and are explained with reference to the drawings, but to which the invention is not limited. The aforementioned definitions and comments are in particular also valid for the following detailed description and vice versa.
The illustration in the drawings is schematic. It is noted that in different figures, similar or identical elements are provided with the same reference signs. Accordingly, the description of the similar or identical features is not repeated in the description of subsequent figures in order to avoid unnecessary repetitions. Rather, it should be understood that the description of these features in the preceding figures is also valid for the subsequent figures unless explicitly noted otherwise. Further, sectional areas are only partly hashed to enhance readability of the drawings and reference lines.
According to an embodiment, the downhole device 100 comprises a downhole actuation mechanism 102 (also referred to as “actuation mechanism”) and a catcher device 104.
In accordance with an embodiment, the actuation mechanism 102 comprises a first part 106 having a guiding surface 108 and the second part 110 having a passageway 112. In accordance with an embodiment, the second part 110 is movable with respect to the guiding surface 108. According to an embodiment, the second part 110 comprises a sleeve 114. According to a further embodiment, the sleeve 114 of the second part 110 is coupled, e.g. mechanically coupled, to a sleeve 116, e.g. by a threaded connection 118. For example, according to an embodiment the sleeve 116 may be the sleeve of a downhole tool (not shown in
According to an embodiment, the catcher device 104 is configurable in a bypassing configuration 120 in which an element, e.g. a second element 122, is bypassed, e.g. as shown in
According to an embodiment, the catcher device 104 comprises a catching path 126 and a bypass path 128. Further according to an embodiment, the diverter 124 comprises an inlet 130 and an outlet 132 which is fluidically coupled to the inlet 130, e.g. as shown in
According to an embodiment, the second part 110 is coupled to the diverter 124, e.g. mechanically coupled. For example, according to an embodiment the second part 110 is coupled to the diverter 124 by a swivel coupling. According to a further embodiment, the inlet 130 of the diverter 124 is fluidically coupled to the passageway 112 of the second part 110, e.g. as shown in
According to an embodiment, a straight movement of the diverter 124 (e.g. in an axial direction 134 such as in a direction parallel to the guiding surface 108) includes a rotation of the diverter 124. For example, according to an embodiment the diverter 124 is configured such that the straight movement of the diverter 124 necessarily involves (leads to) the rotation of the diverter 124. For example, according to an embodiment the diverter 124 and its surrounding surface 136 are provided with a guide pin and guide groove arrangement. For example, according to an embodiment the guide grooves may be provided in the outer surface 138 of the diverter 124 (e.g. such as the guide grooves 140 shown in
According to an embodiment, the second part 110 defines a clearance 141 of the passageway 112. In accordance with an embodiment, the clearance 141 is a first clearance 142 in a first position 144 of the second part 110. According to an embodiment, in the first position 144 the second part 110 forms a seat 143, wherein the seat 143 defines the first clearance 142, e.g. as shown in
According to an embodiment, the second part 110 includes a wear ring 146 on the exterior of the second part 110 in order to eliminate or at least reduce the possibility of the second part wedging with the guiding surface 108. The first position 144 of the second part 110 corresponds to a first diverter position 145. According to an embodiment, the first diverter position 145 corresponds to a first angular position of the diverter 124. Since according to an embodiment, the outlet 132 of the diverter is located radially offset from an axis of rotation 147 of the diverter 124, e.g. as shown in
According to an embodiment, the second part includes at least one cutout 148 and/or two or more segments 150, e.g. a plurality of segments 150, e.g. as shown in
According to an embodiment, the configuration in which the second part 110 defines the first clearance 142 is referred to as first configuration and the configuration in which the second part 110 defines the second clearance is referred to as second configuration. For example, according to an embodiment the guiding surface 108 is configured for configuring the second part so as to define the first clearance of the passageway in the first position, e.g. as shown in
According to an embodiment, the sleeve 116 and the second part 110 overlap each other, e.g. as shown in
In accordance with an embodiment, moving the second part 110 into the second position 154 is effected by providing a first element 156 in the second part 110, wherein the first element 156 has a diameter larger than the first clearance 142. Accordingly, when the second part 110 is in the first position 144 (see for example
By the movement of the second part into the second position 154 also the diverter 124 has moved in axial direction 134 and, by virtue of the guide pins (not shown) and guide grooves 140, has been rotated into the second diverter position 160 in which the outlet 132 of the diverter is located facing the catching path 126, e.g. as shown in
It should be understood that the first element 156 may be followed by further elements 157, e.g. as shown in
According to an embodiment, in the second position 154 the second part 110 can expand into a recess 152, thus allowing the second part to define a second clearance of the passageway 112, wherein the diameter of the first element 156 is smaller than the first clearance. As noted with regard to
According to a further embodiment, the mechanical the coupling between the second part 110 and the diverter 124 is configured so as to allow the second part 110 to expand and the thus provide the second clearance of the passageway 112. For example, according to an embodiment, the second part 110 has a portion 162 which is located with sufficient free radial motion in a recess 164 of the diverter 124. In order to provide a mechanical coupling in the axial direction 134, a pin and groove arrangement may be provided, e.g. by providing a groove 166 in the second part 110 and by providing a pin 170 in the diverter 124, e.g. as shown in
According to an embodiment, a shape of the recess 152 (of the guiding surface 108) at least in part corresponds to (e.g. is mating with) the shape of the second part 110 in a region 172 facing the recess 152, e.g. as shown in
According to an embodiment, the wear ring 146 is provided on the protrusion 174.
According to a further embodiment, the protrusion comprises a stop face 178 which is abutting the diverter 124. According to an embodiment, the stop face 178 protrudes from the protrusion 174 in axial direction 134, e.g. as shown in
According to an embodiment, the passageway 112 comprises a restriction 175 which defines the clearance 141 of the passageway 112. According to an embodiment, the restriction 175 is located radially opposite the protrusion 174, e.g. radially inwardly with respect to the protrusion 174, e.g. as shown in
According to an embodiment, the sleeve 116 overlaps with the cutouts 148, e.g. as shown in
In particular,
According to an embodiment, the wear ring 146 (not shown in
According to an embodiment, the segments 150, the body 176 (e.g. the elongated parts 180) and the common piece 182 are formed from a single piece of material, e.g. as shown in
It should be noted that any entity disclosed herein (e.g. components, elements and devices) are not limited to a dedicated entity as described in some embodiments. Rather, the herein disclosed subject matter may be implemented in various ways and with various granularity on device level while still providing the specified functionality. Further, it should be noted that according to embodiments a separate entity may be provided for each of the functions disclosed herein. According to other embodiments, an entity is configured for providing two or more functions as disclosed herein. According to still other embodiments, two or more entities are configured for providing together a function as disclosed herein.
Further, it should be noted that while the exemplary downhole devices and actuation mechanisms in the drawings comprise a particular combination of several embodiments of the herein disclosed subject matter, any other combination of embodiment is also possible and is considered to be disclosed with this application and hence the scope of the herein disclosed subject matter extends to all alternative combinations of two or more of the individual features mentioned or evident from the text. All of these different combinations constitute various alternative implementations of the herein disclosed subject matter.
It should be noted that the term “comprising” does not exclude other elements or steps and the “a” or “an” does not exclude a plurality. According to an embodiment, the term “comprising” includes the meaning “consisting of”. According to a further embodiment, the term “comprising” includes the meaning “comprising inter alia”. Also, elements described in association with different embodiments may be combined. It should also be noted that reference signs in the claims should not be construed as limiting the scope of the claims.
According to an embodiment the term “adapted to” includes inter alia the meaning “configured to”. Further, herein the disclosure of a function which is performed by an entity implicitly discloses that according to an embodiment the entity is configured to perform the function.
In order to recapitulate some of the above-described embodiments of the herein disclosed subject matter one can state: Provided is an downhole actuation mechanism, the actuation mechanism comprising: a first part having a guiding surface; a second part defining a passageway; the second part being movable with respect to the guiding surface between a first position and a second position; the second part defining a first clearance of the passageway in the first position; the second part defining a second clearance of the passageway in the second position, the second clearance being larger than the first clearance.