The invention relates to an actuation unit of a movable part of a motor vehicle, in particular a rear hood, comprising an actuation part which is fastened to a housing part, at least two conductor elements which are arranged on the housing part, an elastically deformable contact element which cooperates with the conductor elements, and a plunger which is arranged on the actuation part for deforming the contact element.
An actuation unit comprising a movable actuation part which is fastened to a fixed housing part is disclosed in DE 10 2005 034 763 B3. With a manual activation of the actuation part a contact element which is arranged inside the actuation unit and which is a component of an electric switch is brought into contact and/or deformed, as a result of which the conductor elements are short-circuited by the contact between the deformed contact element and the conductor elements. As a result, a signal may be produced, for example, which leaves the actuation unit in order to activate, for example, an electric drive which, for example, is provided on a closing device of the rear hood. In order to protect the electrical components from moisture, and thus from corrosion, said components are generally enclosed by a sealing compound. The moisture enters the internal space, for example, via a ventilation hole provided in the actuation unit. Said ventilation holes are generally arranged on the housing part and connect the external region of the actuation unit to the internal space of the actuation unit which is defined by the actuation part and the housing part in order to permit a volume displaced by the actuation part to escape.
The object of the present invention is to provide an actuation unit of a movable part of a motor vehicle which is designed so that production which is markedly more rapid and more cost-effective may be achieved with good functional properties.
This object is achieved by proposing an actuation unit having the features of claim 1. Preferred developments are set forth in the dependent claims.
To this end, according to the invention it is provided that the actuation part and the housing part define an internal space which is entirely sealed off from the environment, and the actuation part is pivotably mounted about an axis which extends axially symmetrically relative to the internal space. The essential idea of the invention is to simplify the construction of the electrical components within the actuation unit. With manual actuation, the actuation part is moved axially symmetrically relative to the internal space of the actuation unit so that a compensation of the pressure in the internal space is not required. As the actuation part is mounted axially symmetrically relative to the internal space and pivotably about the axis, air does not have to be displaced from the internal space of the actuation unit in any position of the actuation part. For this reason, the arrangement of complicated ventilation holes is not necessary. Thus the actuation part and the housing part may be entirely sealed off, in particular screened off, from the environment whereby dirt or moisture, for example, are not able to penetrate the internal space. Thus the electronics in the internal space of the actuation unit are protected, whereby the service life of the device according to the invention and its functional properties may be substantially increased. As a result, in the present invention, it is possible to dispense with enclosing the conductor elements and/or the elastically deformable contact element expensively with sealing compound, resin or the like in a watertight manner, as the actuation unit according to the invention, in particular its internal space, is entirely sealed off from the environment.
In one possible embodiment of the invention a retaining element is fastened to the housing part such that at the same time the contact element is reliably held in position. Thus the contact element may be reliably held in its position on the housing part via a retaining element which is structurally less complicated. It is also conceivable that the contact element is directly fastened to the housing part, without the retaining element.
The conductor elements advantageously extend through the wall of the housing part and are connected to an electrical plug. Said plug may in this case be a sealed plug, whereby the internal space is completely sealed from the exterior. Moreover, it is conceivable that the conductor elements are at least partially provided with a sealing compound or bonding agent, in particular where the conductor elements leave the internal space of the actuation unit. As a result, it is also possible for the internal space to be reliably sealed off.
In one possible embodiment of the invention, the actuation part and the housing part are connected together by a material connection on their peripheral edge regions. In this case, it is conceivable that the edge regions of the actuation part and of the housing part are laser-welded to one another. Also, further material connections are conceivable, such as for example a bonded connection.
Expediently, the axis about which the actuation part is pivotable in an axially symmetrical manner relative to the internal space extends inside the internal space. To this end, corresponding mountings may be provided, for example, in the internal space of the actuation unit, on which the actuation part moves in the event of manual activation, and thus triggers a corresponding signal via the activation of the contact element. The structure of the actuation unit may also be designed so that the pivot axis, about which the actuation part rotates in an axially symmetrical manner relative to the internal space, extends outside the internal space. To this end, corresponding bearing points may be provided which ensure an axially symmetrical movement relative to the internal space during the activation of the actuation part.
In one possible embodiment of the actuation unit, the housing part comprises a contoured body to which the retaining element or the contact element is fastened. The contoured body may, for example, extend as a type of platform from the housing part in the direction of the housing part. In order to simplify the mounting of the contact element, the retaining element or the contact element is fastened positively and/or non-positively to the contoured body. For example, in this case a latching connection or clip connection may be provided, which holds the contact element reliably between the retaining element and the conductor elements. Advantageously, it is provided that the contoured body is designed with at least one fixing element to which the retaining element or the contact element is fastened.
Advantageously, the housing part is configured with channels which are open on one side, in which one respective conductor element extends. The open channels are guide tracks in order to position the conductor element reliably in the housing element during mounting. In this case, the channels advantageously extend parallel to one another. The open channels extend in the direction of a sleeve element formed on the housing part, in which the conductor elements terminate. The sleeve element has in this case the function of an electrical plug which may be connected to electrical components provided outside the actuation unit.
The conductor elements may be designed at least partially with a surface which is of tooth-like configuration and which acts on the housing part, whereby a reliable fixing of the conductor element inside the internal space of the actuation unit may be achieved. The conductor element may in this case comprise one or more toothed portions, which during assembly penetrate the material of the housing part at least on its surface and thus provide a reliable fixing of the conductor element within the open channel. As a result, during overall assembly of the actuation unit the conductor element is prevented from being inadvertently released from the channel by possible vibrations of the actuation unit.
Expediently, the conductor element has at least one projection-like stop means, such that an inadvertent removal of the conductor element from the internal space is prevented. In this case it is conceivable that the conductor element may be inadvertently pulled out of the actuation unit via a corresponding tensile force at the free end of the conductor element inside the sleeve element. The stop means, which for example is arranged transversely to the extension of the rod-shaped conductor element, in this case provide sufficient resistance to the material of the housing part.
In a measure improving the invention, the retaining element has a through-opening, so that the contact element may be brought into contact with the plunger. The contact element may, for example, be a curved hard metal plate or snap disk. By a predetermined compressive force of the plunger exerted on the surface which is curved in a concave manner, the contact element is depressed and strikes with its surface, which was initially curved in a convex manner, against the contact surfaces of the conductor elements. Thus the electrical contact is produced between the conductor elements. Advantageously, a restoring force acts on the actuation part which always attempts to move the actuation part back into its initial position, where no electrical contact is present between the conductor elements. For example, the restoring force may originate, amongst other things, from the contact element, or solely from the contact element, which strives, when the actuation force on the actuation part is reduced, to return abruptly into its previously bulged initial position. It is also conceivable that the restoring force is produced via a resilient element, which assists the restoring process of the actuation part. In order to protect the contact element from a force overload, the actuation unit may comprise limiting means which restrict a deflection movement of the actuation part.
In a preferred embodiment of the invention, the actuation part is designed as a multi-component injection-molded part made of plastics material. In this case, the actuation part may consist of a hard component and a flexible component, the edge region of the actuation part which is fastened to the housing part, and the plunger consisting of the flexible component. The central region of the actuation part, however, consists of a hard component, on which latching means are provided which are connected to corresponding counterlatching means on the housing part. In this case, a first latching means may be of shell-like configuration and the second latching means, which is designed as corresponding counterlatching means, may be held by the first latching means. Advantageously, the second latching means has a bearing body which is positively held on the first latching means, the second latching means being rotatably mounted on the first latching means, so that the actuation part may be reliably pivoted when activated by the user. In this case, advantageously, the pivot axis of the actuation part extends through the first and the second latching means. The first latching means may, for example, be arranged on the housing part and the second latching means may, in contrast, be arranged on the actuation part. In order to ensure reliable mounting of the actuation part on the housing part, the latching means of the actuation part and of the housing part consist of the hard component.
By the design of the plunger with the flexible component, a haptic element which is pleasant for the user is produced when the actuation part is activated. Moreover, the effect of the flexible component is that, even with a slightly greater force on the actuation part, a corresponding compensation of the stroke may be achieved via a deformation of the plunger, whereby the risk of damage to the contact element may be reduced. Advantageously, the mechanical resistance of the flexible component is between 30 Shore-A and 70 Shore-A.
In one embodiment it is also conceivable that the contact element is designed with at least one fastening portion with one respective opening, through which the fixing element protrudes. In this embodiment, the contact element is directly connected to the contoured body of the housing part, without a retaining element being necessary. As a result, a further simplification of the entire structure of the actuation unit may be achieved.
Advantageously, the fastening portion in the region of the opening is designed with a wing element which acts on the fixing element, in particular is aligned obliquely to the fixing element, whereby a reliable fastening of the contact element to the housing part is ensured.
Further advantages, features and details of the invention are revealed from the following description, in which a plurality of exemplary embodiments of the invention are described in detail with reference to the drawings. In this case, the features mentioned in the claims and in the description in each case are essential to the invention, separately per se or in any combination, in which:
In the present exemplary embodiment, the actuation part 10 and the housing part 20 are connected by a material connection to one another on their peripheral edge regions 10a, 20a, which means laser-welded in the present exemplary embodiment. As a result the internal space 2, which is defined by the actuation part 10 and the housing part 20, is entirely sealed off from the environment 3. As a result, possible environmental influences are prevented from interfering with the operation of the electronics which are provided inside the internal space 2. The actuation part 10 in the present exemplary embodiment is designed as a type of rocker, which is pivotably mounted about an axis 4. In the present exemplary embodiment, the axis 4 extends axially symmetrically relative to the internal space 2 which means that, irrespective of the pivoted position of the actuation part 10, the volume of the internal space 2 is almost constant. As indicated in
The rotational mounting of the actuation part 10 on the housing part 20 takes place via latching means 16, 26 corresponding to one another, which are located in the internal space 2 and are connected together. The first latching means 26 of the housing part 20 is of shell-like configuration, into which the second latching means 16 of the actuation part 10 is rotatably received. The second latching means 16 is configured as a type of bearing body which is retained positively on the first latching means 26, in the mounted state of the actuation unit the second latching means 16 being mounted rotatably on the first latching means 26, so that the actuation part 10 may be reliably pivoted about the axis 4.
The housing part 20 according to
As may be seen in
After the conductor elements 21 are inserted in a first mounting step in the channels 25 which serve as guide tracks, the contact element 22 is positioned on the contoured body 24 and on the conductor elements 21, which is shown explicitly in
So that the contact element 22 may be reliably positioned during mounting on the housing part 20, the housing part 20, in particular the contoured body 24, has at various points retaining regions 32 which are shown both in
The interior of the actuation unit is preferably mounted via a mechanical mounting device which means that both the conductor elements 21, the contact element 22 and the retaining element 23 are automatically mounted on the actuation unit. As indicated in
In
The fastening portion 43 in the region of the opening 45 is designed with two wing elements 44, which in each case act on the fixing element 27. The wing elements 44 are aligned obliquely to the fixing element 27, whereby a reliable fastening of the contact element 22 to the housing part 20 is ensured. With an activation of the actuation part 10 by the user, the plunger 11 acts according to
The contact element 22 according to
Number | Date | Country | Kind |
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10 2008 049 580.8 | Sep 2008 | DE | national |
10 2009 033 486.6 | Jul 2009 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2009/062641 | 9/29/2009 | WO | 00 | 6/10/2011 |