The present invention relates to an actuator generating torque and driving force by voltage application, and a method for driving the actuator.
Recently, there has been desired to develop actuators for obtaining rotating operation and translating operation in a very small space. Such an actuator has been required to achieve further weight reduction.
Patent Document 1: Japanese Patent No. 2722206
Non-Patent Document 1: Takeshi Morita, Minoru Kuribayashi Kurosawa, IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control, Vol. 45, No. 5, Sep. 1998, pp1178-1187.
The tubular motor 50 illustrated in
As a solution to these problems, Patent Document 1 discloses an ultrasonic drive device (rotary actuator) including a hollow cylindrical ceramic piezoelectric element having electrodes formed on inner and outer surfaces thereof. Herein, an AC voltage having a resonant frequency in a height direction of the ceramic piezoelectric element and an AC voltage having a resonant frequency in a circumferential direction of the ceramic piezoelectric element are applied between the electrodes. When the height and radius of the cylindrical ceramic piezoelectric element satisfy a predetermined relational expression and the AC voltages having the resonant frequencies described above are applied, the ultrasonic drive device serves as a rotary actuator for obtaining rotating operation in a very small space.
As disclosed in Patent Document 1, however, in order that the ultrasonic drive device including the ceramic piezoelectric element generates rotating operation as a rotary actuator, the height and radius of the cylindrical ceramic piezoelectric element must strictly satisfy the predetermined relation (expression), and the AC voltages to be applied must have frequencies for accurately producing resonances in both the height direction and the circumferential direction. In other words, the ultrasonic drive device disclosed in Patent Document 1 serves as a rotary actuator only in the case of satisfying the severe conditions.
The present invention has been devised to solve the foregoing problems, and an object thereof is to provide an actuator which can be driven with a simple configuration and by simple control and does not require severe operating conditions.
An actuator according to the present disclosure comprising: a thin film made of a shear piezoelectric material; a first electrode formed on a first main surface of the thin film; and a second electrode formed on a second main surface of the thin film, wherein driving force is generated on at least one end edge of the thin film by applying a predetermined AC voltage between the first electrode and the second electrode, and the predetermined AC voltage has a frequency displaced by a predetermined value from a resonant frequency of a standing wave in longitudinal waves generated on the thin film.
The thin film is preferably made of polymer film. Furthermore, the shear piezoelectric material is preferably a piezoelectric polylactate material.
According to the present invention, it is possible to realize an actuator which can be driven with a simple general configuration and by simple control and does not require severe operating conditions.
With reference to the drawings, hereinafter, description will be given of preferred embodiments of the present invention.
[First Embodiment]
1. General Configuration
The rotary actuator 2 is configured with the cylindrical unit 4. The cylindrical unit 4 is made of a polymer film which is a thin film as will be described later. A first electrode is formed in such a manner that electroconductive metal is thinly deposited on an entire outer surface of the cylindrical unit, and a second electrode is formed in such a manner that electroconductive metal is thinly deposited on an entire inner surface of the cylindrical unit. The first electrode and the second electrode are connected to an AC power supply 8 via conductive wires 14a and 14b, respectively. According to this configuration, an AC voltage is applied to the polymer film by the first electrode and the second electrode in the cylindrical unit 4.
The cylindrical unit 4 has one open end 12 coming into contact with a horizontal plane 10, and is secured to the horizontal plane 10 so as to be erected in a vertical direction to the horizontal plane 10. The vertically erected cylindrical unit 4 has the other open end on which the rotatable body 6 receiving torque is mounted (see
It was verified that in the rotary actuator 2 illustrated in
2. Method for Manufacturing Rotary Actuator
Description will be given of a method for manufacturing the rotary actuator 2 according to the first embodiment.
Electrodes 18a and 18b are formed in such a manner that electroconductive metal is thinly deposited on two main surfaces of the polymer film 16 (see FIGS. 2B1, 2B2). FIG. 2B1 illustrates the state that the electrode 18a is formed on one main surface (outer surface) of the polymer film 16, and FIG. 2B2 illustrates the state that the electrode 18b is formed on the other main surface (inner surface) of the polymer film 16. As described above, the electrodes are formed on the two main surfaces of the polymer film 16. The first conductive wire 14a is connected to the first electrode 18a formed on one main surface of the polymer film 16 in order to connect the first electrode 18a to the AC power supply 8, and the second conductive wire 14b is connected to the second electrode 18b formed on the other main surface of the polymer film 16 in order to connect the second electrode 18b to the AC power supply 8.
As illustrated in
Herein, the inventor of the present invention has verified that the rotatable body rotates at 2.5 Hz when a 350-V AC voltage having a frequency of 5.25 kHz is applied to the cylindrical actuator (cylindrical unit height: 10 cm, cylindrical unit diameter: 1 cm, polymer film thickness: 35 μm) formed as described above.
3. Operating Principle
Description will be given of the operating principle of the rotary actuator 2. As described above, the polymer film 16 has the thickness of 35 μm, the height (h in
It is considered that torque is generated from the rotary actuator 2 because a pseudo-Rayleigh wave is generated on the upper end opening of the cylindrical unit 4.
When an AC voltage is applied to the piezoelectric polylactate polymer film 16, (1) a shear wave is generated by piezoelectric action on the polymer film 16.
Moreover, when the AC voltage is applied to the polymer film 16, (2) a longitudinal wave (standing wave) resonating with the frequency of the AC voltage is generated on the polymer film 16.
A very small Rayleigh wave is generated on the upper end opening of the cylindrical unit 4 by integration of (1) the shear wave and (2) the longitudinal wave.
An AC voltage to be applied in this embodiment is not an AC voltage having a frequency (resonant frequency) completely resonating with a longitudinal wave which is a standing wave, but an AC voltage having a frequency slightly displaced from the resonant frequency.
It is considered that in the case where the frequency of the applied AC voltage is the resonant frequency, complete resonance (longitudinal wave) is induced on the polymer film 20, and a symmetrical Rayleigh wave is generated on the end edge of the polymer film 20 by the integration of the shear wave and the longitudinal wave under the complete resonance. In contrast to this, it is considered that in the case where the frequency of the applied AC voltage is “the frequency slightly displaced from the resonant frequency”, resonance slightly displaced from the complete resonance is induced on the polymer film 20, and a slightly asymmetrical pseudo-Rayleigh wave is generated on the end edge of the polymer film 20 by the integration of the shear wave and the longitudinal wave under the resonance slightly displaced from the complete resonance. As the result, it is considered that driving force in a predetermined direction is generated on the end edge of the polymer film 20 by this slightly asymmetrical pseudo-Rayleigh wave (see
Specifically, an AC voltage having a frequency (fp+Δf) displaced from the resonant frequency (fp) to a positive side by a predetermined value (Δf) and an AC voltage having a frequency (fp−Δf) displaced from the resonant frequency (fp) to a negative side by the predetermined value (Δf) are applied as a driving voltage to the polymer film 20 in this embodiment. The application of both the driving voltages results in the generation of the pseudo-Rayleigh wave. The direction of driving force generated by the application of the AC voltage having the frequency “fp−Δf” is opposite to the direction of driving force generated by the application of the AC voltage having the frequency “fp+Δf”. The reason therefor is considered as follows. That is, the asymmetry of the generated pseudo-Rayleigh wave becomes opposite to the asymmetry of the pseudo-Rayleigh wave generated when the AC voltage having the frequency “fp+Δf” is applied. Accordingly, the direction of driving force can be changed by switching the driving frequency between “fp+Δf” and “fp−Δf”.
Next, studies will be made on conditions on which the pseudo-Rayleigh wave is generated.
3-1. Longitudinal Wave Resonance
First, description will be given of the longitudinal wave resonance. Piezoelectric polylactate to be used for a polymer film has the following physical properties, for example.
Herein, a velocity v of a longitudinal wave is obtained from Formula 1 to be described below.
In a circumference (0.01 m×2π) relative to a radius of 1 cm, when a standing wave of λ/2 (in longitudinal waves) is generated, the frequency of the AC power supply and the longitudinal wave are resonated. Herein, λ represents a wavelength, and a relation of λ=0.01 m×2π×2=6.28 cm is satisfied in this case. Herein, since a relation of v=λ×f (f: frequency) is satisfied, the following formula (Formula 2) is established.
1347=0.01×2π×2×f [Formula 2]
A relation of f≈10 kHz is derived from Formula 2. Accordingly, it is considered that when an AC voltage having a frequency of 10 kHz is applied, longitudinal wave resonance occurs at the cylindrical unit 4 of the rotary actuator 2.
3-2. Shear Wave
Next, description will be given of a “shear wave” to be generated by the piezoelectricity of the polymer film 16. The piezoelectric polylactate polymer film 16 has the following piezoelectric modulus d, for example.
Herein, a shear angle (displacement angle) 0 is obtained from Formula 3 to be described below.
θ=dE [Formula 3]
Herein, E represents a magnitude of an electric field. When a voltage to be applied is 350 V and a thickness of the polymer film (i.e., a distance between the electrodes) is 35 μm, a value of θ is obtained from Formula 4 to be described below.
Since a relation of displacement l=h×θ is satisfied as illustrated in
l=0.1×10−4=10(μm) [Formula 5]
3-3. Pseudo-Rayleigh Wave
It is considered that in Chapters [3-1] and [3-2], a Rayleigh wave is generated on the upper end opening of the cylindrical unit 4 in a frequency of about 10 kHz by integration of a resonating longitudinal wave having a wavelength (λ) of about 0.06 m and a shear wave having a displacement of about 105 m. As described above, this Rayleigh wave is a pseudo-Rayleigh wave.
Since the 10 kHz AC voltage is applied and the displacement l of the shear wave is 10−5 m, a velocity v of movement by the pseudo-Rayleigh wave is obtained from Formula 6 to be described below.
v=f×l=10×103×10×10−610−1 m/s [Formula 6]
Herein, a time required for the velocity v of movement by the pseudo-Rayleigh wave to completely revolve around the upper end of the cylindrical unit 4 (i.e., a cycle) is obtained from Formula 7 to be described below, and a revolution per unit time is obtained from Formula 8 to be described below.
3-4. Conclusion
As described above, according to the first embodiment, the actuator 2 including the cylindrical unit 4 configured with the polymer film 20 on which metal is deposited for forming electrodes in order to apply an AC voltage may serve as a torque source for rotating the rotatable body 6 mounted on the upper end of the cylindrical unit 4.
[Second Embodiment]
2.1. Configuration in Second Embodiment
The form of the actuator according to the present invention is not limited to that described in the first embodiment. That is, the polymer film 20, shown in the first embodiment, on which metal is deposited for forming electrodes can be used as it is in a flat plate shape, for example.
2.2. Operation of Actuator in Second Embodiment
As in the first embodiment, when an AC voltage having a frequency slightly displaced from a resonant frequency is applied to the actuator 2′ illustrated in
As in the first embodiment, moreover, also in the actuator 2′ according to the second embodiment, it is possible to change a direction of driving force of the polymer film 20′ by switching a driving frequency between “fp+Δf” and “fp−Δf” with regard to an AC voltage to be applied.
2.3. Conclusion
As described above, according to the second embodiment, the actuator 2′ including the flat plate-shaped polymer film 20′ on which metal is deposited for forming electrodes in order to apply an AC voltage may serve as a driving force source for rotating the rotary table 30. Herein, the inventor of the present invention has realized 600 to 700 rpm (revolutions per minute) of the rotary table 30 having a weight of about 300 g with the polymer film 20′ having a length of about 5 cm and a width of about 2 cm. The actuator 2′ according to this embodiment can be applied to a rotary table in a hard disc drive, for example.
[Third Embodiment]
3.1. Configuration in Third Embodiment
In the actuator 2′ according to the second embodiment, one point on the flat plate-shaped polymer film 20′ is used as a point of application of force. In this embodiment, description will be given of a configuration that one side of a flat plate-shaped polymer film is entirely used as a point of application of force.
As illustrated in
3.2. Operation of Actuator in Third Embodiment
As in the first embodiment, when an AC voltage having a frequency slightly displaced from a resonant frequency is applied to the polymer film 20″ in the third embodiment illustrated in
As in the first and second embodiments, also in the actuator 2″ according to the third embodiment, it is possible to change the direction of the driving force of the polymer film 20″ by switching a driving frequency between “fp+Δf” and “fp−Δf” with regard to an AC voltage to be applied. In other words, it is possible to change the direction of movable bodies 40a and 40b moving straight ahead, by switching the driving frequency between “fp+Δf” and “fp−Δf”.
Accordingly, the movable body 40a and the movable body 40b move straight ahead on the upper end edge of the longer side of the polymer film 20″ with a certain spacing always kept therebetween. By switching the driving frequency between “fp+Δf” and “fp−Δf” with regard to the AC voltage to be applied, the movable body 40a and the movable body 40b move straight ahead in the reverse direction with a certain spacing always kept therebetween.
3.3. Conclusion
As described above, according to the third embodiment, the actuator 2″ including the flat plate-shaped polymer film 20″ on which metal is deposited for forming electrodes in order to apply an AC voltage may serve as a driving force source allowing the movable bodies 40a and 40b mounted on the upper end edge of the longer side to move straight ahead on the upper end edge of the longer side.
[Other Embodiments]
The idea of the present invention is not limited to the description in the first to third embodiments. In the first to third embodiments, the polymer film is made of polylactate. However, the actuator according to the present invention may be made of other shear piezoelectric polymer film, for example, polyvinylidene fluoride or a copolymer thereof. That is, the material for the polymer film is not particularly limited as long as it causes shear by the piezoelectricity irrespective of a direct manner or an indirect manner. Moreover, polymer film is not necessarily used as long as a material causing “shear” by the piezoelectricity is used. For example, the actuator may be made of other material such as ceramic.
In the first embodiment, the cylindrical unit 4 has a circular lateral section, but may have an oval lateral section, for example. Moreover, the rotary actuator may be configured with a plurality of cylindrical units arranged concentrically. Herein, duplex, triplex or more cylindrical units are arranged.
The actuator may be configured with the plurality of piezoelectric polylactate polymer films 20 each having front and rear surfaces on which electrodes are formed, in such a manner that these polymer films are erected and appropriately arranged. The actuator configured as described above allows movable bodies mounted on the upper end edges of the respective polymer films to move in various directions.
The dimensions, such as the thickness, height and width, of the polymer film 16 described in the first to third embodiments are merely one example, and are not intended to be limited to values described in the first to third embodiments.
Description Of Reference Characters
Number | Date | Country | Kind |
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2011-002113 | Jan 2011 | JP | national |
2011-199650 | Sep 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/080275 | 12/27/2011 | WO | 00 | 7/3/2013 |
Publishing Document | Publishing Date | Country | Kind |
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WO2012/093623 | 7/12/2012 | WO | A |
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8148881 | Yoneyama | Apr 2012 | B2 |
20070001547 | Sawada | Jan 2007 | A1 |
20100194243 | Yoneyama | Aug 2010 | A1 |
Number | Date | Country |
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2-17871 | Jan 1990 | JP |
2722206 | Nov 1997 | JP |
2007-40967 | Feb 2007 | JP |
2009-254058 | Oct 2009 | JP |
2010-175521 | Aug 2010 | JP |
2010-268630 | Nov 2010 | JP |
Entry |
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Notification of Transmittal of Translation of the International Preliminary Report on Patentability issued Aug. 8, 2013 in corresponding International Application No. PCT/JP2011/080275. |
International Search Report (ISR) issued Apr. 17, 2012 in International (PCT) Application No. PCT/JP2011/080275. |
Takeshi Morita et al., “A Cylindrical Micro Ultrasonic Motor Using PZT Thin Film Deposited by Single Process Hydrothermal Method”, IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control, vol. 45, No. 5, pp. 1178-1187, Sep. 5, 1998. |
Number | Date | Country | |
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20130278180 A1 | Oct 2013 | US |