The invention relates to an actuator assembly for an adjustable seating or lying furniture item, in particular for an adjustable bed or an adjustable comfortable armchair. The invention further relates to an adjustable seating or lying furniture item with such an actuator assembly.
Different actuator systems are used for electrically adjustable furniture items, primarily for beds and comfortable armchairs. Such systems are combined with frames, in order to provide suitable kinematics, which can exert the necessary forces to actuate the kinematics. In bed systems mostly a plurality of bed segments are adjusted independently of each other. More or fewer segments are configured to be adjustable, depending on the individual price class. Comfortable armchairs are often moved from an upright position into a reclining position. The foot section and/or head section can thereby be moved either independently or dependently of each other.
It is the object of the present invention to describe an improved actuator assembly for an adjustable seating or lying furniture item as well as an adjustable seating or lying furniture item, which is distinguished by a simple and particularly space-saving constructional design.
According to a first aspect of the invention, an actuator assembly for an adjustable seating or lying furniture item, in particular for an adjustable bed or an adjustable comfortable armchair, is disclosed. The actuator assembly comprises a spindle that can be actuated by a drive to axially rotate, which is mounted in a stationary manner. Furthermore, the actuator assembly comprises a sliding block mechanically coupled with the spindle, which can be moved parallel in relation to a longitudinal axis of the spindle when said spindle is actuated. The actuator assembly also comprises a coupling element mounted in a manner allowing it to be moved in relation to the spindle with a first slotted guide, into which the sliding block is at least partially guided in such a way that the coupling element is shifted if the spindle is actuated, in order to move a segment of the adjustable seating or lying furniture item mechanically coupled with the coupling element.
The actuator assembly according to the first aspect provides that the only things required for moving a segment of the adjustable seating or lying furniture item are a spindle that can be actuated by a drive, a sliding block coupled with the spindle, as well as a coupling element with a first slotted guide.
A rotational movement of the spindle causes the sliding block coupled with the spindle to move parallel or axially in relation to the longitudinal axis of the spindle. The fact that the sliding block is additionally guided into the first slotted guide of the coupling element results in the position of the coupling element, which is mounted in a movable manner, being changed and shifted in one direction. The direction of the coupling element is, for example, rotated by 90° relative to a direction of motion of the sliding block. Other directions, for example at a specific angle in relation to the direction of motion of the sliding block, are also a conceivable alternative.
It is thus possible, by means of few components, to provide an actuator assembly for moving a segment of an adjustable seating or lying furniture item, with said actuator assembly primarily being distinguished by its compactness. The actuator assembly can be configured in a very space-saving manner to take up very little room. This, for example, allows particularly slim frames to be achieved for a seating or lying furniture item. The actuator assembly can be mounted in any position on the frame, on one or two sides of the frame as well, for example, thus allowing maximum flexibility in a frame construction. The optional modularization allows a great variety of frame concepts to be designed with a single actuator assembly. Furthermore, only short levers or joint connections are needed to adjust a segment of the adjustable seating or lying furniture item. Furthermore, high transmission ratios can be achieved by the actuator assembly. In addition, high forces can be achieved for adjusting a segment of the seating or lying furniture item. In contrast to the actuator assembly, for example, linear actuators would need much more space or installation room. For instance, such linear actuators would be mounted in such a way under a bed frame that said bed frame would have a larger overall construction height and would take up a great deal of room compared with the described actuator assembly.
According to one embodiment, the actuator assembly comprises the drive, which includes a motor, in particular an electric motor, and a gear coupled with the motor, wherein the gear transmits a rotational movement to the spindle. The motor or the electric motor can, for example, be a direct current motor. The motor drives a gear, which transmits a rotational movement to the spindle according to a transmission ratio of the gear and thus allows a rotary or rotational movement of the spindle to be simply achieved, wherein the rotational speed of the spindle depends on the transmission ratio of the gear or a speed of the motor.
According to a further embodiment, the spindle comprises an external thread and the sliding block an internal thread, via which the sliding block is coupled with the external thread of the spindle. High forces can thus be transmitted to the sliding block and thus to the coupling element by a rotational movement of the spindle.
According to a further embodiment, the coupling element can be mechanically coupled with a further segment of the adjustable seating or lying furniture item in such a way that the further segment is also moved when the coupling element is shifted, thus allowing two segments of an adjustable seating or lying furniture item to be moved simultaneously. For example, a head section and a foot section of a bed can be moved in this way. The coupling element moves in one direction, wherein a shearing force is transmitted to one segment and a tensile force acts via the coupling element on the other segment.
According to a further embodiment, the first slotted guide has a course, which runs at least partially in a linear and/or curved manner. The first slotted guide can generate different motion characteristics with regard to its course. This depends on the course of the first slotted guide, which can run in a curved and/or linear manner, for example. The course can, for example, run exponentially or logarithmically and/or have a plurality of different section with various curve functions. For example, the course may have differing slopes. Consequently, the transmission ratio of the drive can be adjusted from theoretically no transmission ratio, i.e. with a groove running parallel to the longitudinal axis of the spindle, to theoretically infinite, i.e. with a first slotted guide running orthogonally to the spindle, which in turn allows high speeds or high forces to be generated. It is also possible to reverse a direction of motion of the coupling element during the course of the first slotted guide if, for example, a slope of the course of the first slotted guide has been inverted.
According to a further embodiment, the coupling element can be coupled via at least one lever with the segment and/or with the further segment of the seating or lying furniture item in an articulated manner. This allows a rotational movement to be transmitted to a segment of the seating or lying furniture item by a lever. Such a lever can be very compact and/or short, thus enabling high forces to be transmitted.
According to a further embodiment, the coupling element has a coupling housing with a cover that can be secured on the coupling housing, which at least partially surround the sliding block and the spindle. The spindle and the sliding block can thus be protected against outside influences, such as, for example, dust or access by unauthorised persons.
According to a further embodiment, the cover or the coupling housing comprises the first slotted guide. The design of the coupling element as coupling housing and cover ensures a simple and manageable assembly. In particular, the sliding block and/or the spindle can be easily dismantled and, for example, replaced.
According to a further embodiment, the cover comprises the first slotted guide and the coupling housing a second slotted guide, wherein the second slotted guide has an identical course to the first course and faces the first slotted guide, wherein the sliding block is simultaneously guided at least partially into both the first slotted guide and the second slotted guide. As a result, the sliding block is mechanically guided in a particularly secure and stable manner to the coupling element. In particular, any forces occurring due to the rotational movement of the spindle are favourably transmitted to the coupling element as a result. The wear of the coupling element and/or of the sliding block can also be reduced as a result.
According to a further embodiment, the actuator assembly is arranged in an actuator casing, wherein said actuator casing can be secured in a stationary manner on the adjustable seating or lying furniture item, in particular on a frame, thus allowing the actuator assembly to be modularly designed and secured on an adjustable seating or lying furniture item, depending on each individual case of use. This allows great flexibility during the constructional design of a seating or lying furniture item.
According to a further embodiment, the spindle is mounted in a stationary manner on the actuator casing.
According to a further embodiment, the coupling element is mounted in manner allowing it to be moved in the actuator casing.
According to a second aspect of the invention, an adjustable seating or lying furniture item is disclosed, comprising at least two segments connected in an articulated manner and an actuator assembly according to the first aspect of the invention. The coupling element of the actuator assembly is thereby mechanically coupled with at least one segment in such a way that, when the spindle is actuated, a movement of the coupling element is transmitted to the at least one segment for adjusting the at least one segment.
The adjustable seating or lying furniture item according to the second aspect essentially allows the aforementioned advantages. Further advantageous embodiments are described in the following, detailed description of exemplary embodiments with the aid of the enclosed illustrations.
Elements having the same function or construction are provided with the same reference numerals throughout the figures.
The figures show in:
The spindle 5 is mechanically coupled with a sliding block 9. Said sliding block 9 can be moved parallel in relation to a longitudinal axis 11 of the spindle 5 when said spindle 5 is actuated. The sliding block 9 has an internal thread for this purpose, via which the sliding block 9 is mechanically engaged or coupled with an external thread of the spindle 5. The sliding block 9 is thus screwed onto the spindle 5.
Furthermore, the actuator assembly 1 also comprises a coupling element 13 which has a first slotted guide 15 and is mounted in a manner allowing it to be moved in relation to the spindle 5. The sliding block 9 is guided in first slotted guide 15 of the coupling element 13. Said coupling element 13 is guided in a movable manner to the actuator casing 3. The coupling element 13 has a coupling housing 17 as well as a cover 19 and can also be designated as coupling box.
Further details on the actuator assembly 1 are described based on
When the spindle 5 is actuated, the sliding block 9 axially shifts in relation to the longitudinal axis 11 of the spindle 5 according to the double arrow direction 21, as shown in
It is conceivable in other constructive embodiments that the coupling element 13 performs a movement when the spindle 5 is actuated, the direction of motion of which is directed at a different angle to the longitudinal axis 11 of the spindle. This depends on the constructional design of the actuator casing 3 and of the coupling element 13.
As further illustrated in
The engagement elements 10 in the embodiment are configured in an elongated manner. Other constructional configurations of the engagement elements 10 such as pin-shaped are conceivable.
In the exemplary embodiment according to
Another alternative is that only a first slotted guide 15 is provided on the coupling element 13. The first slotted guide 15 can then be provided either on the coupling housing 17 or on the cover 19. The sliding block 9 in such a configuration could have just one corresponding engagement element 10.
The first slotted guide 15 and/or the second slotted guide 27 in the embodiment have a linear course, which has a substantially identical slope. Alternatively conceivable is that a course of the first slotted guide 15 or of the second slotted guide 27 runs at least partially in a curved manner. For example, a course could run exponentially or logarithmically. For example, the course could initially run substantially parallel to the longitudinal axis 11 of the spindle 5 and then diverge into a steeply running section. It is thus possible to realize different speeds of movement of the coupling element 13 to be achieved if the spindle 5 is actuated. Depending on the course of the first slotted guide 15 or of the second slotted guide 27, varyingly high forces can also be transferred. The greater an angle of slope of the course of the first slotted guide 15 or of the second slotted guide 27 in relation to the longitudinal axis 11, the higher the forces and the higher the speeds of movement of the coupling element 13 that are implemented.
The arbitrary shape of the course of the first slotted guide 15 or of the second slotted guide 27 thus allows different motion characteristics of the coupling element 13, or of a segment of a seating or lying furniture item mechanically coupled with the coupling element 13, to be generated.
As can be seen in
By way of an example,
The adjustable lying furniture item 31 comprises an actuator assembly 1. Said actuator assembly 1 is fitted onto the frame 33. Said frame 33 has a first long side 26 and a second long side 38, wherein the actuator assembly 1 is attached to the first long side 36 or in the area of the first longitudinal axis 36. Alternatively, the actuator assembly 1 can also be attached in another area to the frame 33, for example in the middle in relative to the two long sides 36 and 38. The actuator assembly 1 is secured on the frame 33 by screw connections, for example. Other connecting techniques are conceivable. In particular, the actuator assembly 1 is arranged in a fixed position on the frame 33 or the first segment 35 in such a way that the actuator assembly 1 cannot be relatively shifted or moved in relation to the frame 33.
The frame 33 has a first segment 35 and a second segment 37, which are connected to each other in an articulated manner. For example, the second segment 37 is a head section and can be pivoted relative to the first segment 35. For this purpose, the frame 33 provides a joint (not shown) on each of the two long sides 36 and 38.
When actuating the spindle 5, as described according to
Overall, the frame 33 requires only a low building height 43 together with the actuator assembly 1 (see
In an alternative embodiment, the actuator assembly 1, which is arranged on the first long side 36 of the frame 33 in
The actuator assembly 1 comprises two coupling elements 13, each having a sliding block 9. The coupling elements 13 are designed according to the embodiment described based on
Both coupling elements 13 each have the first slotted guide 15, which runs in an opposite course, however. In order to move both levers and thus, for example, to move a segment of an adjustable seating or lying furniture item, both coupling elements 13 need to be moved or shifted in a substantially synchronous manner, i.e. in a same direction of motion according to the double arrow 23, when the drive 45 is actuated. For this purpose, the spindle 5 has a counterclockwise external thread in a first area 47, in which the sliding block 9 of the coupling element 13 arranged on the left in
The two thread variants can be interchanged as an alternative as well.
The provision of a clockwise and counterclockwise thread enables axial forces on the drive 45, which can also be designated as the drive unit, to be considerably reduced. This in turn reduces any wear of the drive 45 and/or the components of the actuator assembly 1 involved in the motion transmission.
Alternatively, a plurality of coupling elements 13, three or more, for example, can also be connected in series analogously to the embodiment shown in
The actuator assembly 1 shown in
The actuator assembly 1 in
The actuator assembly 1 according to
In a further alternative embodiment, the coupling element 13 can also be mechanically coupled with a further adjustable segment of a seating or lying furniture item on a side of a coupling element 13 averted from the lever 29, in particular on a rear side 32 (see
This allows two segments of the seating or lying furniture items to be moved when a coupling element 13 is shifted.
The previously described embodiments allow functions, such as the so-called “wall-hugging” or even an overstretching of a matrass deposited on the frame 33, to be achieved. A matrass immersion when a segment of the lounging or seating furniture item is pivoted is thus reduced. This is described in detail based on
The lying furniture item 31, in particular the second segment 37, in a reclining position in which at least the first segment 35 and the second segment 37 are arranged on a common level, in particular parallel to a floor surface of the floor starting from a side facing the wall, has a stipulated interval X0 to the wall 51. The interval X0 can, for example, be the interval at which the lying furniture item 31 has the smallest interval with an element to the wall 51. Other definitions of the interval are conceivable.
If the second segment 37 is now pivoted by an actuator assembly 1 according to
In order to ensure the interval X0 in the pivoted position 37′ of the second segment 37 as well, the stationary connection of the first segment 35 is cancelled and a horizontal shift made possible. This can, for example, be achieved with the aid of a lower frame 55 and a rail system, as shown in
As shown in
As an alternative to the kinematic coupling, a further actuator assembly 1 according to the described embodiments can also be provided, in order to achieve the horizontal shift. An actuator assembly 1 would thus horizontally shift the first segment, whereas the other actuator assembly 1 would pivot the second segment 37. As an alternative, an actuator assembly 1 can also be provided in which the coupling element 13 is one the one hand mechanically coupled with the second segment 37 for pivoting the second segment 37 and is on the other hand mechanically coupled with the first segment 35.
A significant advantage of the described actuator assembly 1 and lounge furniture item 31 is that short levers and high transmission ratios can be achieved. Thus larger forces can be transmitted. In addition, an actuator assembly 1 can be built of only very few parts. Furthermore, an actuator assembly 1 can be used modularly, as described. It is to be understood that the described actuator assemblies 1 can also be arranged in a seating furniture item. The actuator assemblies 1 can be secured on either a frame or base frame of the seating furniture item.
Another conceivable alternative is that the components of an actuator assembly 1 are not arranged in a separate actuator casing, but instead, for example, directly on a frame of a seating or lying furniture item, in order to fulfil the described functions and advantages.
Number | Date | Country | Kind |
---|---|---|---|
13186880 | Oct 2013 | EP | regional |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2014/067684 | 8/19/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2012/049078 | 4/9/2015 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4853990 | Elder et al. | Aug 1989 | A |
20080012414 | Dewert | Jan 2008 | A1 |
Number | Date | Country |
---|---|---|
156254 | Nov 1904 | DE |
156254 | Nov 1904 | DE |
102006033982 | Jan 2008 | DE |
202008016053 | Apr 2010 | DE |
202008016053 | Apr 2010 | DE |
2009056268 | Mar 2009 | JP |
9612427 | May 1996 | WO |
Number | Date | Country | |
---|---|---|---|
20160235207 A1 | Aug 2016 | US |