The present invention relates, in a first aspect, to an actuator assembly in which a rotating force applied to a first member is converted into linear movement. The present invention also relates to loudspeaker driver units comprising such a device.
There are many devices (such as loudspeaker driver units and focussing assemblies for cameras and microscopes etc and CD and DVD players) into which linear actuator assemblies are incorporated. In such devices one or more of the following factors may be important: mass, power consumption, compactness and linearity of response. For example, in magnet-based loudspeaker driver units, a moving coil oscillates in a magnetic field generated by a permanent magnet. The magnet may make up as much as 90% of the mass of the driver unit, but serves no other purpose than to generate the magnetic field. Crystal loudspeaker driver units are also known. These incorporate a piezoelectric crystal which undergoes a change in thickness when subjected to a potential difference. When an alternating voltage is applied, the crystal undergoes bending oscillations which are transmitted to a speaker diaphragm. Crystal-based driver units are particularly suited to the generation of high frequencies, and a conventional loudspeaker may comprise an electrodynamic- and crystal-based driver unit in order to achieve a full range (20 Hz-20 kHz) frequency response.
Geophone sensors (see for example U.S. Pat. No. 4,152,692), used to detect seismic vibrations, basically comprise a coil suspended between a pair of springs and positioned around a strong magnet. Vertical linear travel of the coil due to seismic vibrations produces strong electrical signals in the coil. Such magnet-coil based devices are generally complex and relatively heavy and large.
An object of a first aspect of the present invention is to provide a novel linear actuator assembly which obviates or mitigates one or more disadvantages of known actuator assemblies. A further object of the present invention is to provide improved devices, such as a loudspeaker driver unit, incorporating such an assembly. An object of a second aspect of the present invention is to provide an improved vibration sensor.
According to the present invention, there is provided an actuator assembly comprising:—
Preferably, the first member and actuator are arranged so that the force applied by the latter causes the former to rotate in a plane substantially perpendicular to said axis.
The actuator is preferably a piezoelectric or electrostrictive transducer. Preferably, the actuator is in the form of a spiral having at least one half turn. It will be understood that the greater the number of turns for a given actuator, the greater the maximum angular actuation will be.
Examples of suitable piezoelectric materials include ceramic materials such as lead-zirconate-titanate (PZT) based systems or non-ceramic systems (eg. polymer based systems such as polyvinylidene fluoride). Particularly preferred compositions are those classified by the US Department of Defence under DOD STD-1376A type VI. An example of which is PZT-5H (sold by Morgan Electroceramics).
Preferably, the piezoelectric material has a lateral piezoelectric strain (d31) coefficient greater than 200 pC/N. More preferably the d3coefficient is no more than 350 pC/N. Preferably the elastic stiffness of the piezoelectric material is at least 65 GPa.
When a piezoelectric material is used it preferably has a bimorph or multimorph structure, although unimorph structures may be used.
If an electrostrictive material is used, it is preferably a ceramic material, and more preferably based on the lead magnesium niobate-lead titanate (PMN-PT) system.
Preferably, the first and second members are annular with differing diameters (“inner” and “outer” annular members) interconnected by at least two (but preferably three) connecting arms. Preferably, said arms are arranged symmetrically between said annular members. More preferably, said arms are arcuate. The first member may be the inner or outer member.
Preferably, the first and second members and said at least one connecting arm are of unitary construction. Such a construction in which inner and outer annular rings are interconnected by arcuate connecting arms will hereinafter be referred to as a “plate spring” or a “spiral arm spring”. Such springs are per se known and have been used in geophone sensor units.
It will be understood that when the inner and outer rings of a plate spring are moved apart along an axis perpendicular to the plane of the spring, there must be relative rotation of the inner and outer rings because the connecting arms are of fixed length. Consequently, if one ring is caused to rotate and the other is prevented from rotating, relative linear movement of the rings will be induced perpendicular to the plane of the spring.
It will also be understood from the foregoing that one of the first and second members may be mounted so as to prevent movement along the axis, in which case actuation will result in movement of the other member along the axis.
In a first series of embodiments, the first member is mounted so that linear movement along the axis is prevented, whereas the second member is mounted for linear movement along the axis.
In a preferred arrangement, the actuator (preferably in spiral form) is positioned inside the first (inner) annular member and secured thereto. Securement may be achieved by, for example, soldering, fusing, or bonding with adhesive. Suitable formations (eg. tabs or flanges) onto which to secure the actuator may be provided on the first member.
Alternatively, the actuator (preferably in spiral form) is positioned outside the first (outer) annular member and secured thereto. Such an arrangement permits the mounting of, for example, a lens inside the second (inner) annular member.
In a highly preferred embodiment, the actuator assembly comprises first and second plate springs whose outer annular rings are secured together (directly or indirectly, eg. by placing a stiffening ring or cylindrical collar therebetween), and first and second spiral actuators arranged to actuate the respective inner rings of the first and second plate springs wherein the actuators are oppositely orientated so that, in use, actuation of the first spiral actuator rotates the inner ring of the first plate spring in one direction about the axis, whereas simultaneous actuation of the second actuator rotates the inner ring of the second plate spring in the opposite direction about the axis by an equal amount, whereby to move the outer rings along the axis.
It will be readily understood that the outer rings can be moved in either direction along the axis depending on the polarity of the applied voltage.
In a very highly preferred embodiment, the outer rings are secured together and the inner rings are equidistantly spaced either side of the outer rings.
In a second series of embodiments, the second member is mounted so that linear movement along the axis is prevented, whereas the first member and actuator are mounted for linear movement along the axis.
The present invention also resides in a loudspeaker driver unit and loudspeaker comprising an actuator assembly in accordance with the present invention and an air piston driven by the actuator assembly to generate an acoustic wave. The air piston may be in the form of a hemisphere or a conical diaphragm. Alternatively, the loudspeaker driver unit may include a diaphragm which is oscillated by the actuator assembly to generate an acoustic wave.
It will be understood that if the actuator is in fact an electrical transducer, rotation of the transducer will result in the generation of an electrical signal in the transducer.
Thus, according to a second aspect of the present invention, there is provided a sensor comprising:—
Said sensor corresponds closely to said actuator assembly, the primary difference being that in the former, relative linear movement is converted into rotational movement and subsequently into an electrical signal, whereas in the latter, actuated rotational movement is converted into relative linear movement. It will therefore be understood that the preferred features of the assembly of the first aspect are also preferred features of the sensor of the second aspect.
The sensor may be a vibration sensor, e.g. for detecting seismic vibrations.
Embodiments of the present invention will now be described by way of example only, with reference to the accompanying drawings in which:—
a to 7c are schematic representations of a loudspeaker driver unit incorporating an actuator assembly in accordance with the first aspect of the present invention in an extreme inner (
a to 8c correspond to
a to 9c correspond to
Referring to
It will be understood that as the two rings 4,6 are moved relative to one another along an axis perpendicular to the plane of the spring 2, there must be relative rotation of the rings 4,6 to maintain the rings 4,6 in a parallel orientation. This is because the connecting arms 10 are of fixed length. An approximate relationship between the linear movement and the relative rotation can be derived as follows:—
The length of each arm 10 is given by
If the inner and outer rings 4,6 are displaced perpendicularly to the plane of the spring 2 relative to each other by a distance δ, the angle subtended by each arm 10 (as viewed in
where Δθ corresponds to the relative rotation of the inner and outer rings 4,6 of the spring 2 necessary for them to remain parallel, with L being constant.
The displacement δ can then be given as
This relationship is depicted in
Referring to
Each actuator 12, 14 is formed from a tape of a lead-zirconate-titanate (PZT) composition having a bimorph structure which is wound into a spiral having 4 turns in the present embodiment. Such piezoelectric ceramic materials are particularly suited to the present invention because they can exhibit a lateral piezoelectric strain (d31) coefficient as high as 350 pC/N, while possessing a flexural elastic modulus of over 60 Gpa. If only small actuation movements are required, these properties allow high forces to be generated from a small amount of material. This is useful in certain applications, such as in loudspeaker driver units as will be described below. The outer diameter of the actuator spirals 12, 14 corresponds to the inner diameter of the inner rings 6a,6b of the plate springs 2a,2b.
A Bimorph piezoelectric structure is formed from two layers of piezoelectric material, separated by a conductive central electrode. Electrodes are placed on the outer surfaces of the ceramic layers, and the layers are poled and actuated using these three electrodes such that the overall effect of the actuation is to expand one ceramic layer while causing the other to contract, through the effect of the d31 coefficient, thus producing a uniform bending strain in the element.
Various methods for creating ceramic compositions suitable for use in the present invention are known, see for example EP01 83453, EP0288208 and N. Alford et al, Nature; v.330; pp 51-53. To form the required spiral actuator structure, it is most beneficial to first create the required Bimorph structure in a planar form. This may be done through the routes of printing and lamination. A green (unfired) ceramic tape is formed from PZT powder mixed with a polyvinyl butyral (PVB) binder and cyclohexanone solvent. In the present embodiment the formulation is 100 parts by weight of PZT to 6 parts PVB, to 7 parts cyclohexanone and 0.1 parts stearic acid, the stearic acid serving as a surfactant. The green tape is then printed with the internal electrode, which may be of platinum, silver or an alloy of silver and palladium, formed into a printable ink. In the present embodiment platinum is used (grade C51121D1 supplied by Gwent Electronic Materials, Pontypool). The printed tape is then laminated with another ceramic tape of the same type and thickness (in the present embodiment PZT-5H, each tape 0.35 mm thick in the green state). The lamination step may involve pressure and/or heat to achieve a strong bond across the electrode print. The outer electrodes are then printed in the same fashion as the internal electrode, and allowed to dry.
After the printing stage, the overall tape structure must be sufficiently flexible and plastic to be deformed into the required spiral actuator structure. This shaping may be achieved by using a tape formation route which includes a thermoplastic binder, in which case heat and pressure may be used to deform the tape into the required spiral. With a solvent and binder system as in the present embodiment, the presence of the solvent allows the material to remain plastically deformable prior to removal of the solvent through evaporation. An interleaving tape may be used, in order to maintain separation of the spiral turns during shaping. This material may be in the form of carbon, formed in the same manner as the ceramic tape. In the present embodiment 35 parts by weight of carbon black, 11 parts PVB and 12 parts cyclohexanone are used. After the plastic processing step, and after drying, if applicable, the carbon tape is removed along with the binder in the ceramic tape through slow heating up to 600° C. in air. Extra interleaving layers may be used between the PZT and the carbon layers to prevent the tapes adhering to each other while the solvent is still present. Suitable materials include polythene, preferably less than 50:m thick. This may be removed from the spirals after drying. The spiral form is then sintered in an enclosed crucible with sufficient excess PbO-containing material, such as lead zirconate, to prevent PbO loss from the piezoelectric material. After sintering, the thickness of the tapes is reduced to about 0.3 mm giving a total actuator thickness of 0.6 mm. Soldered electrical connections are then made to the three separate electrode layers, with a wire connected to each. The outer two layers of the tape are connected to a high voltage supply, and the device is placed in a heated oil bath at 120-130° C. A voltage equivalent to 2.5 kV/mm across the whole tape thickness is applied while the device is in the bath for 10 minutes. This process polarises the piezoelectric tape. After polarisation, the third electrode, connected to the central electrode layer, can be used to apply a field which is in opposite directions on each half of the tape. The outer two electrodes can therefore be connected together, and used as the ground electrode, while the central electrode can be used for the driving signal. For driving, the opposing electric fields generate bending in the tape.
Each of the actuator spirals 12, 14 is securely mounted onto the mounting post 16, each actuator 12, 14 being oppositely orientated relative to the other with the actuators 12, 14 spaced a short distance apart. The outer rings 4a,4b of the springs 2a,2b are securely soldered to opposite sides of a stiffening ring (not shown) which prevents warping of the outer rings 4a,4b. It should be noted that the springs 2a,2b are in the same orientation. Each spring 2a,2b is tensioned by moving the inner ring 6a,6b out of the initial plane of the spring 2a,2b. The inner ring 6a of the first spring 2a is moved towards the end of the first actuator 12 remote from the second actuator 14 where it is securely fixed via the tabs (8,
In use, when an electrical signal is applied to both actuator spirals 12,14 in parallel via the respective inner and outer electrodes connected to a power source (not shown), the actuators 12, 14 “rotate” in opposite directions. The rotation of the first actuator 12 is transmitted to the inner ring 6a of the first spring 2a and the opposite rotation of the second actuator 14 is transmitted to the inner ring 6b of the second spring 2b. Since the inner rings 6a,6b of the springs 2a,2b are prevented from translational movement by means of their securement to the respective actuator 12, 14, the outer rings 4a,4b move along an axis perpendicular to the planes of the springs 2a,2b. This is the only way in which the rotational force can be transmitted, since the first and second outer rings 4a,4b, although capable of rotation, are subjected to equal but opposite rotational forces from the respective actuators 12, 14. No rotation results because of their securement to the stiffening ring. Thus, it will be understood that the two actuators 12, 14 work in unison. Depending on the overall design of the device, the travel of the outer rings 4a,4b may be anything from about 100 μm up to several centimetres.
If the polarity of the applied voltage is reversed, the outer rings 4a,4b will move along the axis in the opposite direction. The outer rings 4a,4b can be moved between the respective planes of the inner rings 6a,6b of the first and second springs 2a,2b, the exact position of the outer rings 4a,4b being dependent on the polarity and magnitude of the applied voltage to the actuators 12, 14. The actuator assembly is self centring, i.e. will return to the position shown in
It will be understood that the above configuration allows small angular displacements to be converted into relatively large linear displacements. One particular application for the devices of the present invention is in loudspeaker driver units.
The maximum rotation angle from the piezoelectric spiral can be calculated by considering the behaviour of a bimorph tape with a pre-existing curvature. The change in angle subtended per unit turn of such a tape ΔθN can be calculated from:—
where Rm is the mean radius of curvature of the tape at rest, t is the total tape thickness and ε the maximum strain developed in the bimorph tape given by
ε=±1.5Ed31
where E is the electric field across each half of the bimorph tape (i.e. 2V/t) where V is the applied voltage, and d31 is the planar coupling coefficient of the piezoelectric material.
The spiral can be considered to be a collection of such curved tapes connected mechanically in series and electrically in parallel. A close approximation of a spiral geometry can be produced by connecting half turns together in the correct number. The overall angular actuation, Δθ, can then be given by adding the individual components together:—
For the spiral described with reference to
Since the arrangement shown in
It will be understood that the described loudspeaker driver unit is light and compact. In addition, conventional electrodynamic loudspeaker drivers require centring spiders and complicated mounting arrangements so that the coil is held rigidly against radial movement in a strong magnetic field whilst being freely moveable axially. Such arrangements inevitably impart excessive stiffness to the assembly, causing extra power losses through damping and hysteresis. Radial movement in the actuator assembly of the present invention is prevented (or at least substantially reduced) due to the inherent high radial stiffness of the plate springs.
Although the arrangement described with reference to
a to 9c show an intermediate arrangement having a shorter stiffening collar 26. Thus arrangement offers a compromise between the compactness of the arrangement of
Referring to
The springs 2a,2b and transducer 32 are sealed in the housing 30 by top and bottom end stops 34. The end stops 34 are positioned at a predetermined distance to limit the maximum vertical travel of the transducer 32, to avoid overstressing the device in use. The transducer 32 is connected to a voltage meter located externally of the housing 30 by electrodes (not shown).
In use, as the piezoelectric spiral transducer 32 (and inner rings 6a,6b to which it is secured) is forced to move vertically through the inertial forces applied by a vertical vibration (eg. seismic vibration) through the outer rings 4a,4b, the first and second inner rings 6a,6b will rotate relative to each other, causing the piezoelectric spiral transducer 32 to rotate also. This rotation generates a charge in the piezoelectric spiral transducer 32 proportional to the degree of linear movement of the inner rings 6a,6b relative to the outer rings 4a,4b. The stiffness of the spiral arms 10 and the piezoelectric spiral transducer 32 combined, together with the mass of the moveable transducer portion of the system, will cause the device to exhibit a primary resonant frequency. This resonant frequency can be chosen by altering the geometry of the structure. For seismic sensing applications, this frequency may be chosen to be as low as 10 Hz. The frequency range for measurements may then cover the range from 10 Hz up to several hundred Hz.
Since the piezoelectric device does not require a heavy magnet to function, the overall device can be made much lighter than is the case for a corresponding magnet-coil arrangement. The complexity of the structure can be simplified and the overall size may be reduced for the same response.
Piezoelectric transducers are inherently more efficient than electromagnets, being dependent on electric field rather than current. At rest in any position, a piezoelectrically driven device draws practically no current, whereas the position of a electromagnet driver is related to the magnitude of constant current drawn. Thus, the actuator assembly of the present invention is potentially useful in many applications where electromagnetic drivers are used. The lightweight compact nature of the actuator assembly makes it suitable for any application where mass and size are important considerations. Similar advantages are obtained by the use of the piezoelectric transducer to generate an electrical signal relative to magnet-moving coil systems.
Number | Date | Country | Kind |
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0108258.5 | Apr 2001 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB02/01537 | 4/3/2002 | WO |