Information
                
                    - 
                         Patent Grant Patent Grant
- 
                         6464039 6464039
 
         
    
    
        
            
                - 
                    Patent Number6,464,039
- 
                    Date FiledFriday, September 8, 200025 years ago 
- 
                    Date IssuedTuesday, October 15, 200223 years ago 
 
     
    
        
            
                - 
                            Inventors
- 
                            Original Assignees
- 
                                ExaminersAgents
                - Pietragallo, Bosick & Gordon
 
 
     
    
        
            
                - 
                            CPC
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                            US ClassificationsField of Search
                - US
- 238 1615
- 291 3
- 184 2
- 184 31
 
- 
                            International Classifications
- 
                            
                
 
     
        
     
    
        
        
    
        
            
        Abstract
A retrofit for an actuator element in a railway track lubricating apparatus for applying lubricant to a rail of a railway track includes a housing with a chamber, an enclosure block, a spacer element for occupying the space in existing actuator elements, a T-shaped plunger with a base adjacent a coil spring, and an actuator stem movable in a bore in the top of the housing, and wherein the stem is supported by and in sealed communication with a bushing that is placed within the cavity of the bore. A hydraulic fluid inlet opening is located at the bottom of the housing and a hydraulic fluid outlet opening is located at the top of the housing. A second embodiment provides an actuator element for use in new lubricating systems whereby the actuator element is mounted onto the rail and does not involve a spacer element in the chamber of the actuator element.             
         
        
            
                    Description
  
    
      
        BACKGROUND OF THE INVENTION
      
    
    
      
        1. Field of the Invention
      
    
    
      
        The present invention relates to a system for lubricating the rails of a railway track, and more specifically, to an actuator element which is located on or in the ground next to the rails to be lubricated and which is activated by the passing of the wheels of a railway vehicle thereby. In particular, the present invention is directed to an improved actuator element of such a lubricating system operated by the internal circulation of a hydraulic fluid.
      
    
    
      
        2. Description of the Background Art
      
    
    
      
        Lubricating devices that are positioned next to the rails of a railway track and that are activated by the passage of the wheels of the railway vehicle to discharge a lubricant onto the rail head are well known. The application of lubricant to the rails has been found to reduce the frictional wear on the railhead and the degree of noise between the flanges of the wheels and the railhead. Many of the known lubricating devices include a lubricant supply tank located in the ground near the rail, one or more lubricant distributing elements positioned on one side of the rail, a pump in the supply tank for conveying lubricant through one or more pipes to the lubricant distributing elements positioned on one side of the rail, and an actuator element located along the length of the rail. The actuator element is suitably connected to the pump and operates the pump in response to the passage of the wheels of the railway vehicle over the actuator element.
      
    
    
      
        In some of the present-day lubricating devices, the connection between the actuator element and the pump in the supply tank is mechanical, involving an elongated rotatable drive rod with attendant joints, springs, bearings, etc. However, over time, these mechanical elements deteriorate due to wear and tear. Additionally, in order to function these lubricating devices must be located above the ground next to the rail. This location of these devices generally results in damage to the devices particularly when the railway vehicle derails or when rail equipment is dragged along the tracks. From this, it can easily be appreciated that a lubricating device using a mechanical connection is often undesirable.
      
    
    
      
        Further known lubricating devices include a connection between the actuator element and the pump in the supply tank that consists of either a single hydraulic fluid line or a recirculating fluid loop in which hydraulic fluid, such as light oil is caused to flow by the activation of the actuator element. An example of a lubricating device consisting of a single hydraulic fluid line is disclosed in U.S. Pat. No. 2,355,241 to Rodman, et al. In this device, the actuator element and the pump both function by the expansion and contraction of bellows. These bellows tend to break down over time due to the experienced expansion and contraction stresses. This results in costly replacement of the lubricating device.
      
    
    
      
        An example of a lubricating device consisting of a recirculating fluid loop is disclosed in U.S. Pat. No. 2,401,303 to Huber. In this type of lubricating device, the construction of the actuator element is complicated, and therefore, expensive and difficult to service. The pump, being in the form of a gun pump, has an intricate internal mechanism that frequently breaks down.
      
    
    
      
        U.S. Pat. No. 4,334,596 to Lounsberry discloses a lubricating apparatus for the rail of a railway track which is simpler in design compared to those of the known art discussed herein above. The lubricating system employs a hydraulic fluid recirculating loop between the actuator element and the lubricant pump in the lubricant-containing supply tank. The lubricant pump is a combined gear drive-gear pump device where the gear drive is driven by the flow of hydraulic fluid there through and the gear pump is driven by the gear drive so as to force lubricant from the supply tank to the lubricant distributing elements mounted on the rail.
      
    
    
      
        The actuator element of the above U.S. Pat. No. 4,334,596 has an upper coil spring located between a plunger and a piston, and a lower coil spring located between the piston and a plug located at the bottom of an elongated block. Hydraulic fluid is forced into and out of the chamber of the actuator element upon movement of the piston and plunger. When the fluid is forced out of the actuator element, it actuates a lubricating system that delivers lubricant to the rail.
      
    
    
      
        There are several disadvantages associated with the actuator element of the above U.S. Pat. No. 4,334,596. The input and output lines for the hydraulic fluid are in communication with the lower part of the chamber where the piston generally keeps the fluid in this lower part of the chamber. When the actuator element is new, little or no lubrication travels to the upper part of the chamber whereby the frictional forces between the plunger and the bore wall tend to interfere or decrease the power in the system that is generated on the down stroke of the piston. After wear of the piston, the fluid seeps up between the piston and the chamber wall and into the top part of the chamber affecting both the power in the down stroke and in the up stroke of the piston. Additionally, it has been found that the upper spring, being heavier in construction and the stronger of the two springs, allows for less free travel and develops compression stresses and high fatigue due to the frequent and tremendous forces from the wheels of the rail cars. Failure of the upper spring and the loss of power in the actuator elements result in failure of the lubricating system.
      
    
    
      
        There is, therefore, a need in the art to provide an improved actuator element for a lubricating system that lessens the likelihood of power and/or component failure, i.e. spring failure, so that the performance of the lubricating system for the rail of a railway track is enhanced and maintained.
      
    
    
      
        SUMMARY OF THE INVENTION
      
    
    
      
        The present invention has met this need. The invention relates to an actuator element for activating a lubricating system for supplying lubricant to the side of a rail. The actuator element of the invention is used in conjunction with a railway track lubricating apparatus that employs a hydraulic fluid recirculating loop between the actuator element and the lubricant pump.
      
    
    
      
        In a first embodiment of the invention which is used to retrofit existing lubricating system field units, the actuator element comprises a housing with top and bottom surfaces, a hydraulic fluid chamber extending inwardly from the bottom surface of the housing, and a bore communicating between the chamber and the top surface of the housing. The housing includes a radial hydraulic fluid outlet located in the upper part of the chamber and a radial hydraulic fluid inlet opening located in the lower part of the chamber. Both openings are in association with the hydraulic fluid recirculation system whereby hydraulic fluid passes into and out of the chamber of the actuator element. A plunger having a base and a stem is mounted in the housing such that the base is movable along the chamber and the stem is movable along the bore at the top of the housing. An enclosure block is connected at the bottom of the housing and has a stem extending into the chamber toward the plunger. A spacer element is mounted onto the stem of the enclosure block, and in turn, has a stem which positions a coil spring located between the spacer element and the plunger.
      
    
    
      
        When the wheel of a railway vehicle passes over the stem of the plunger, the base of the plunger moves down in the chamber and against the spring. As the stem of the plunger enters the chamber, hydraulic fluid is forced out of the chamber and through the radial hydraulic fluid outlet for operation of a motor pump that delivers lubricant or grease to the lubricant distributing elements mounted on the side of the rail.
      
    
    
      
        When the wheel of the railway vehicle has passed over and clears the stem of the plunger, the spring pushes the base of the plunger upward in the chamber housing and hydraulic fluid is drawn back into the housing chamber of the actuator element.
      
    
    
      
        The diameter of the plunger stem is such that the plunger stem is supported by and is in sealed communication with a bushing. The bushing is in the cavity of the bore and is in communication with the internal wall of the bore. The diameter of the plunger base is such that the plunger base is spaced away from the wall of the chamber. These dimensions for the diameters of the plunger base and wall of the chamber do not create a seal and therefore hydraulic fluid H travels from the hydraulic fluid inlet opening to the hydraulic fluid outlet.
      
    
    
      
        A second embodiment of the invention comprises an actuator element that does not require a spacer element in the housing chamber. This actuator element is preferably employed with newly installed lubricating systems; whereas, the actuator element of the first embodiment is used as a retrofit to existing lubricating systems.
      
    
    
      
        It will be appreciated by those skilled in the art that the present invention provides an improved actuator element for a lubricating apparatus that has a simplified design compared to the actuator elements of the prior art, i.e. one or more components are eliminated, whereby the performance of the lubricating apparatus for the rail of the railway track is enhanced.
      
    
  
  
    
      
        BRIEF DESCRIPTION OF THE DRAWINGS
      
    
    
      
        The features of the present invention will be apparent from the following description, by way of example of preferred embodiments, with reference to the accompanying drawings of which:
      
    
    
      
        
          FIG. 1
        
         is a schematic representation of the hydraulic fluid-operated railway track lubricating system incorporating an actuator element of a first embodiment of the present invention located adjacent to a rail of a railway track.
      
    
    
      
        
          FIG. 1A
        
         is an enlarged view of an actuator element of the first embodiment that is shown in FIG. 
        
          
            1
          
        
        .
      
    
    
      
        
          FIG. 2
        
         is a schematic representation of an actuator element of a second embodiment of the invention mounted onto a rail of a railway track and which may be used in the lubricating system of FIG. 
        
          
            1
          
        
        .
      
    
  
  
    
      
        DETAILED DESCRIPTION OF THE INVENTION
      
    
    
      
        Referring first to 
        
          FIG. 1
        
        , a hydraulic fluid operated lubricating system for a railway track in which the actuator element 
        
          
            16
          
        
         of the invention is incorporated generally is identified as 
        
          
            10
          
        
        . Lubricating system 
        
          
            10
          
        
         is located adjacent a rail 
        
          
            12
          
        
         of a railway track so as to supply lubricant or grease to rail 
        
          
            12
          
        
         in response to the passage of a wheel 
        
          
            14
          
        
         of a railway vehicle, i. e. train, along rail 
        
          
            12
          
        
        . Many of the components of lubricating system 
        
          
            10
          
        
         are buried in the ground in order to avoid possible damage to these components upon derailment of the vehicle or upon other physical impacts from equipment used in railway lines.
      
    
    
      
        The principles and operation of lubricating system 
        
          
            10
          
        
         generally are similar to those of the aforesaid U.S. Pat. No. 4,334,596, the teachings of which are incorporated herein by reference.
      
    
    
      
        Lubricating system 
        
          
            10
          
        
         comprises a covered supply tank 
        
          
            18
          
        
         which contains lubricant L; a series of lubricant applicators 
        
          
            20
          
        
         which are positioned in spaced apart fashion along the side of rail 
        
          
            12
          
        
        ; a lubricant motor pump assembly 
        
          
            22
          
        
         which is located within supply tank 
        
          
            18
          
        
        ; a hydraulic fluid reservoir assembly 
        
          
            24
          
        
         which is located within supply tank 
        
          
            18
          
        
        ; a lubricant delivery system generally labeled 
        
          
            26
          
        
         which is connected between pump assembly 
        
          
            22
          
        
         and applicators 
        
          
            20
          
        
         so as to convey lubricant L pumped from supply tank 
        
          
            18
          
        
         to each of the several applicators 
        
          
            20
          
        
        , as schematically illustrated by line 
        
          
            23
          
        
        ; actuator element 
        
          
            16
          
        
         which is positioned along rail 
        
          
            12
          
        
         for activation by wheel 
        
          
            14
          
        
        ; and a hydraulic fluid recirculation system 
        
          
            15
          
        
        , which is not shown in detail but which is associated with actuator element 
        
          
            16
          
        
        , hydraulic fluid reservoir assembly 
        
          
            24
          
        
        , and motor pump assembly 
        
          
            22
          
        
         to circulate hydraulic fluid H, such for example, light oil, from actuator element 
        
          
            16
          
        
         to hydraulic fluid reservoir assembly 
        
          
            24
          
        
        , which, in turn, through hydraulic lines, such as that indicated at 
        
          
            29
          
        
        , delivers hydraulic fluid H to and from lubricant motor pump assembly 
        
          
            22
          
        
         for activation of pump assembly 
        
          
            22
          
        
         and for delivery of lubricant L to applicators 
        
          
            20
          
        
        . These components of lubricating system 
        
          
            10
          
        
         operate similar to the aforesaid U.S. Pat. No.4,334, 596.
      
    
    
      
        Supply tank 
        
          
            18
          
        
         has two main compartments 
        
          
            30
          
        
        , 
        
          
            32
          
        
        . Compartment 
        
          
            32
          
        
         retains lubricant L that is delivered to applicators 
        
          
            20
          
        
        , and is structured so as to keep lubricant L completely separate from the other components of the supply tank 
        
          
            18
          
        
         and to prevent lubricant L from contaminating the components located in adjacent compartment 
        
          
            30
          
        
        . Compartment 
        
          
            30
          
        
         is designed to remain free of lubricant L and contains motor pump assembly 
        
          
            22
          
        
        , hydraulic fluid reservoir assembly 
        
          
            24
          
        
        , and hydraulic lines 
        
          
            29
          
        
         in addition to other components (not shown) that are necessary for the complete operation of lubricating system 
        
          
            10
          
        
        .
      
    
    
      
        It is believed that it is not necessary to show all the components used in the lubricating system 
        
          
            10
          
        
         for operation of actuator element 
        
          
            16
          
        
         since these components are apparent to one skilled in the art. It is important to appreciate that the operation of lubricating system 
        
          
            10
          
        
         is similar to that of the aforesaid U.S. Pat. No. 4,334,596 in that actuator element 
        
          
            16
          
        
         is activated by wheel 
        
          
            14
          
        
        ; hydraulic fluid H is forced out of actuator element 
        
          
            16
          
        
         and is delivered to reservoir assembly 
        
          
            24
          
        
        . Hydraulic fluid is then delivered through hydraulic fluid delivery means for delivering hydraulic fluid similar to that represented by hydraulic lines 
        
          
            29
          
        
         to drive motor pump assembly 
        
          
            22
          
        
        , which in turn, pumps lubricant L through a lubricant delivery means for delivering lubricant similar to that indicated at 
        
          
            26
          
        
         into applicators 
        
          
            20
          
        
        .
      
    
    
      
        Turning now to the description of actuator element 
        
          
            16
          
        
        , reference is made particularly to FIG. 
        
          
            1
          
        
        A. Actuator element 
        
          
            16
          
        
         includes a housing 
        
          
            34
          
        
         having a top surface 
        
          
            36
          
        
        , a bottom surface 
        
          
            38
          
        
        , a cylindrical chamber 
        
          
            40
          
        
         extending inwardly from the bottom surface 
        
          
            38
          
        
        , and a cylindrical bore 
        
          
            42
          
        
         communicating with chamber 
        
          
            40
          
        
         and extending between chamber 
        
          
            40
          
        
         and top surface 
        
          
            36
          
        
         of housing 
        
          
            34
          
        
        . As is illustrated in 
        
          FIG. 1A
        
        , bore 
        
          
            42
          
        
         has a diameter that is less than the diameter of chamber 
        
          
            40
          
        
        .
      
    
    
      
        Located at an upper part 
        
          
            44
          
        
         of chamber 
        
          
            40
          
        
         and in communication with chamber 
        
          
            40
          
        
         is a radial hydraulic fluid outlet opening 
        
          
            46
          
        
         and located at a lower part 
        
          
            47
          
        
         of chamber 
        
          
            40
          
        
         and in communication with chamber 
        
          
            40
          
        
         is a radial hydraulic fluid inlet opening 
        
          
            48
          
        
        . Outlet and inlet openings 
        
          
            46
          
        
         and 
        
          
            48
          
        
        , respectively, through conduit means well known to those skilled in the art for transporting the hydraulic fluid, are associated with a hydraulic fluid recirculation system, including reservoir assembly 
        
          
            24
          
        
        , of 
        
          FIG. 1
        
         whereby hydraulic fluid H passes within chamber 
        
          
            40
          
        
         between lower part 
        
          
            47
          
        
         and upper part 
        
          
            44
          
        
         of chamber 
        
          
            40
          
        
        .
      
    
    
      
        Fixedly mounted in bottom surface 
        
          
            38
          
        
         of housing 
        
          
            34
          
        
         is a circular enclosure block 
        
          
            50
          
        
         for enclosing chamber 
        
          
            40
          
        
         at the bottom. Enclosure block 
        
          
            50
          
        
         has a collar 
        
          
            52
          
        
         and a stem 
        
          
            54
          
        
         that extends inwardly of chamber 
        
          
            40
          
        
        . Positioned around stem 
        
          
            54
          
        
         is a circular spacer element 
        
          
            56
          
        
        . Spacer element 
        
          
            56
          
        
         has a cylindrical bore 
        
          
            58
          
        
         extending inwardly from its bottom surface 
        
          
            60
          
        
         in which stem 
        
          
            54
          
        
         of enclosure block is tightly fitted and a stem 
        
          
            59
          
        
         with a collar 
        
          
            61
          
        
         extending upwardly from its top surface 
        
          
            62
          
        
        . Positioned around stem 
        
          
            59
          
        
         of spacer element 
        
          
            56
          
        
         is a coil spring 
        
          
            64
          
        
         which is seated in chamber 
        
          
            40
          
        
         at its one end by collar 
        
          
            61
          
        
         of spacer element 
        
          
            56
          
        
         and at its other end by a collar 
        
          
            65
          
        
         of a T-shaped plunger 
        
          
            66
          
        
        . T-shaped plunger 
        
          
            66
          
        
         includes a base 
        
          
            68
          
        
         adjacent to collar 
        
          
            65
          
        
         and a stem 
        
          
            70
          
        
        . Plunger 
        
          
            66
          
        
         is positioned inside of housing 
        
          
            34
          
        
         such that its base 
        
          
            68
          
        
         fits within and is movable along chamber 
        
          
            40
          
        
         and its stem 
        
          
            70
          
        
         is movable along bore 
        
          
            42
          
        
         of housing 
        
          
            34
          
        
        . The length of stem 
        
          
            70
          
        
         of plunger 
        
          
            66
          
        
         is such that its tip extends beyond the top surface 
        
          
            36
          
        
         of housing 
        
          
            34
          
        
        .
      
    
    
      
        Coil spring 
        
          
            64
          
        
         is pre-loaded to return plunger 
        
          
            66
          
        
         to its home position as shown in FIG. 
        
          
            1
          
        
        A. Coil spring 
        
          
            64
          
        
         is, such as for example but not limited to, made of tempered steel and has, such as for example but not limited to, a K constant of about 100 pounds per inch of travel. Coil spring 
        
          
            64
          
        
         can be of similar physical characteristics of the upper spring used in the actuator element described in the aforesaid U.S. Pat. No. 4,334,596.
      
    
    
      
        Still referring to 
        
          FIG. 1A
        
        , the diameter of base 
        
          
            68
          
        
         of plunger 
        
          
            66
          
        
         is substantially less than the diameter of the inner wall of chamber 
        
          
            40
          
        
         so that base 
        
          
            68
          
        
         is spaced away from the inner wall of chamber 
        
          
            40
          
        
        , and the diameter of stem 
        
          
            70
          
        
         of plunger 
        
          
            66
          
        
         is substantially less than the diameter of the inner wall of bore 
        
          
            42
          
        
         so that stem 
        
          
            70
          
        
         is substantially spaced away from the inner wall of bore 
        
          
            42
          
        
        . Stem 
        
          
            70
          
        
         is supported by and is in sealed communication with bushing 
        
          
            41
          
        
        . Bushing 
        
          
            41
          
        
         is in the cavity of bore 
        
          
            42
          
        
         and is in communication with the inner wall of bore 
        
          
            42
          
        
        . These dimensions for the diameter of the plunger base 
        
          
            68
          
        
         and wall of the chamber 
        
          
            40
          
        
         do not create a seal and therefore hydraulic fluid H travels from the hydraulic fluid inlet to the hydraulic fluid outlet. 
        
          FIG. 1A
        
         shows that spacer element 
        
          
            56
          
        
         is spaced away from the interior wall of chamber 
        
          
            40
          
        
         to allow the hydraulic fluid H to pass freely within the chamber 
        
          
            40
          
        
         between the lower part 
        
          
            47
          
        
         and upper part 
        
          
            44
          
        
         of chamber 
        
          
            40
          
        
        . The diameter of base 
        
          
            68
          
        
         is flushed with the coil diameter of coil spring 
        
          
            64
          
        
        , and is sufficient to force coil spring 
        
          
            64
          
        
         inwardly of chamber 
        
          
            40
          
        
         without creating a seal against the inner wall of bore 
        
          
            42
          
        
         and the inner wall of chamber 
        
          
            40
          
        
        .
      
    
    
      
        Coil spring 
        
          
            64
          
        
         is positioned between plunger 
        
          
            66
          
        
         and spacer element 
        
          
            56
          
        
         such that coil spring 
        
          
            64
          
        
         is compressed by base 
        
          
            68
          
        
         of plunger 
        
          
            66
          
        
         when wheel 
        
          
            14
          
        
         of a railway vehicle passes over stem 
        
          
            70
          
        
         of plunger 
        
          
            66
          
        
         to push plunger 
        
          
            66
          
        
         in chamber 
        
          
            40
          
        
         to force hydraulic fluid H out of the outlet opening 
        
          
            46
          
        
         for operation of lubricant motor pump assembly 
        
          
            22
          
        
         (
        
          FIG. 1
        
        ) and delivery of lubricant L to applicators 
        
          
            20
          
        
         and therefore, to rail 
        
          
            12
          
        
        . Coil spring 
        
          
            64
          
        
         is released when wheel 
        
          
            14
          
        
         passes over and clears stem 
        
          
            70
          
        
         to return plunger 
        
          
            66
          
        
         to its home base as shown in FIG. 
        
          
            1
          
        
        A. Inlet opening 
        
          
            48
          
        
         acts as a suctioning means for creating a low pressure within the chamber 
        
          
            40
          
        
        , relative to the other components of the hydraulic fluid recirculation system, to draw the hydraulic fluid H back into chamber 
        
          
            40
          
        
         upon the return of plunger 
        
          
            66
          
        
         to its home base, and outlet opening 
        
          
            46
          
        
         located at the upper part 
        
          
            44
          
        
         of chamber 
        
          
            40
          
        
        . Check valves (not shown) well known by those skilled in the art are positioned near to or within inlet opening 
        
          
            48
          
        
         and outlet opening 
        
          
            46
          
        
         in order to allow hydraulic fluid H to flow in one direction.
      
    
    
      
        
          FIG. 2
        
         illustrates a second embodiment for an actuator element 
        
          
            72
          
        
         of the instant invention. Actuator element 
        
          
            72
          
        
         is mounted on bracket 
        
          
            74
          
        
         by plate 
        
          
            76
          
        
         and bolt 
        
          
            78
          
        
         in a manner known to those skilled in the art. Bracket 
        
          
            74
          
        
         is mounted under rail 
        
          
            12
          
        
         and secures actuator element 
        
          
            72
          
        
         against rail 
        
          
            12
          
        
         in a slanted position for activation by wheel 
        
          
            14
          
        
        .
      
    
    
      
        Actuator element 
        
          
            72
          
        
         comprises a housing 
        
          
            80
          
        
         having a top surface 
        
          
            82
          
        
        , a bottom surface 
        
          
            84
          
        
        , a cylindrical chamber 
        
          
            86
          
        
         extending inwardly from bottom surface 
        
          
            84
          
        
         and a cylindrical bore 
        
          
            88
          
        
         communicating with chamber 
        
          
            86
          
        
         and extending between chamber 
        
          
            86
          
        
         and top surface 
        
          
            82
          
        
        . Housing 
        
          
            80
          
        
         has a hydraulic outlet opening and a hydraulic inlet opening (not shown) that are similar to those of actuator element 
        
          
            16
          
        
         of FIG. 
        
          
            1
          
        
        A.
      
    
    
      
        A T-shaped plunger 
        
          
            90
          
        
         having base 
        
          
            92
          
        
         and stem 
        
          
            94
          
        
         is positioned inside chamber 
        
          
            86
          
        
         such that plunger base 
        
          
            92
          
        
         fits within and is movable along chamber 
        
          
            86
          
        
         and stem 
        
          
            94
          
        
         is movable along bore 
        
          
            88
          
        
        . In its home position, stem 
        
          
            94
          
        
         extends out of the top surface 
        
          
            82
          
        
         of housing 
        
          
            80
          
        
        . The diameter of plunger base 
        
          
            92
          
        
         and stem 
        
          
            94
          
        
         is such that plunger base 
        
          
            92
          
        
         and stem 
        
          
            94
          
        
         are substantially spaced away from the inner wall of chamber 
        
          
            86
          
        
         and the inner wall of bore 
        
          
            88
          
        
        , respectively, in a manner similar to that described herein above for actuator element 
        
          
            16
          
        
        . Stem 
        
          
            94
          
        
         is supported by and is in sealed communication with bushing 
        
          
            87
          
        
        . Bushing 
        
          
            87
          
        
         is in the cavity of the bore 
        
          
            88
          
        
         and is in communication with the inner wall of bore 
        
          
            88
          
        
        .
      
    
    
      
        An enclosure plate 
        
          
            96
          
        
         is attached to the bottom surface 
        
          
            84
          
        
         of housing 
        
          
            80
          
        
         by bolts 
        
          
            98
          
        
        , 
        
          
            100
          
        
        . Plate 
        
          
            96
          
        
         fixedly secures cylindrical block 
        
          
            102
          
        
         in the lower part of chamber 
        
          
            86
          
        
        . Block 
        
          
            102
          
        
         comprises a stem 
        
          
            104
          
        
         extending upwardly in chamber 
        
          
            86
          
        
         toward T-shaped plunger 
        
          
            90
          
        
         and a collar 
        
          
            106
          
        
         for seating a coil spring 
        
          
            108
          
        
         within chamber 
        
          
            86
          
        
         at the one end of coil spring 
        
          
            108
          
        
        . The other end of coil spring 
        
          
            108
          
        
         is seated in chamber 
        
          
            86
          
        
         by a collar 
        
          
            110
          
        
         which is mounted on the under surface of base 
        
          
            92
          
        
         of plunger 
        
          
            90
          
        
        . Coil spring 
        
          
            108
          
        
         spaces base 
        
          
            92
          
        
         away from the surface of stem 
        
          
            104
          
        
         of block 
        
          
            102
          
        
        .
      
    
    
      
        Actuator element 
        
          
            72
          
        
         is similar to actuator element 
        
          
            16
          
        
         in operation and in design except for the apparent differences illustrated in FIG. 
        
          
            2
          
        
         and operates in the lubricating system of 
        
          FIG. 1
        
         in a manner similar to that described herein above for actuator element 
        
          
            16
          
        
        . The main difference between actuator elements 
        
          
            16
          
        
         and 
        
          
            72
          
        
        , is that actuator element 
        
          
            16
          
        
         includes a spacer element which is needed to take up the space in the chamber of existing actuator element designs. Use of actuator element 
        
          
            16
          
        
         is more desirable for retrofitting known existing rail lubricating systems; whereas use of actuator element 
        
          
            72
          
        
         is desirable in the installation of new lubricating systems. In most instances, the length of actuator element 
        
          
            72
          
        
         would be less than that for actuator element 
        
          
            16
          
        
        . It will be appreciated by those skilled in the art that both economic and personnel time savings are advantages associated with the manufacturing and the employment of actuator element 
        
          
            72
          
        
        . Because actuator element 
        
          
            72
          
        
         is shorter in length than the actuator element described in the background art, less material is required to manufacture actuator element 
        
          
            72
          
        
         for use in the lubricating system of the present invention, and thus an economic cost savings results. Actuator element 
        
          
            72
          
        
         is easier to install onto the rail over conventional systems as the instant invention requires less alteration of the ballast along the rail, and thus results in less personnel time required completing installation. In both embodiments of this invention, the clearances between the inner wall of the bore and the stem of the plunger and between the inner wall of the chamber and the base of the plunger require no machining, i.e. the inner walls of the bore and of the chamber, respectively, can remain rough and therefore can be drilled instead of bored and honed, therefore resulting in ease of manufacture. In both embodiments of the instant invention, the stem of the plunger acts as a piston to force hydraulic fluid out of and into the chamber for operation of the hydraulic fluid recirculation system loop between the actuator element and the lubrication pump for delivery of lubricant L to lubricant applicators 
        
          
            20
          
        
         and thus increases efficiency.
      
    
    
      
        Whereas particular embodiments of the instant invention have been described in detail for the purposes of illustration, it will be evident to those skilled in the art that numerous variations and details of the instant invention may be made without departing from the instant invention as defined in the appended claims.
      
    
  
             
            
                        Claims
        
                - 1. In a railway track lubricating system comprising at least one applicator element for applying lubricant to a rail of the railway track, a lubricant supply tank including a pump, a lubricant delivery system associated with said pump and with said applicator element, an actuator element positioned along the length of the rail to be activated by the wheel of the railway vehicle passing there over, and a hydraulic fluid system for delivering hydraulic fluid to and from said actuator element and said lubricant pump to operate said lubricant pump when said actuator element is activated for supplying said lubricant to said applicator element,said actuator element comprising: a housing having a top surface, a bottom surface, a hydraulic fluid chamber extending inwardly from said bottom surface of said housing, and a bore communicating between said chamber and said top surface of said housing; said housing including a hydraulic fluid outlet opening in communication with an upper part of said chamber and a hydraulic fluid inlet opening in communication with a lower part of said chamber, and said outlet and inlet openings being in association with said hydraulic fluid system whereby said hydraulic fluid passes within said chamber between said lower part and said upper part of said chamber; a plunger having a base and a stem and mounted in said housing such that said base is movable along said chamber and said stem is movable along said bore at said top surface of said housing, and wherein said stem is supported by and is in sealed communication with a bushing, said bushing placed within the cavity of said bore such that said bushing is in communication with the inner wall of said bore; an enclosure block mounted in said bottom surface of said housing and extending into said chamber; a spacer element mounted in said chamber between said enclosure block and said plunger; and a coil spring positioned between said plunger and said spacer element such that said coil spring is compressed by said base of said plunger when said wheel of said railway vehicle passes over said stem of said plunger to move said plunger in said chamber to force at least said hydraulic fluid out of said outlet opening in said upper part of said chamber for operation of said lubricant pump and delivery of said lubricant to said applicator element and to said rail and such that said coil spring is released when said wheel of said railway vehicle passes over and clears said stem of said plunger to force said stem of said plunger out of said housing in preparation for further activation of said actuator element by another wheel of a railway vehicle and to create a low pressure within said chamber relative to said hydraulic fluid recirculation system so as to draw the hydraulic fluid through said inlet opening and into said chamber.
- 2. The railway track lubricating system of claim 1 wherein said stem of said plunger has a dimension such that said stem is substantially spaced away from the inner wall of said bore of said housing, and said base of said plunger has a dimension such that said base is substantially spaced away from the inner wall of said chamber such that the diameter of said base of said plunger is smaller relative to the diameter of the inner wall of said chamber so as not to create a seal against the inner wall of said chamber.
- 3. The railway track lubricating system of claim 2 wherein said spacer element has a dimension such that said spacer element is substantially spaced away from said inner wall of said chamber to allow said hydraulic fluid to pass freely within said chamber between said lower part and said upper part of said chamber, and wherein said base and said spacer element each have a collar for fixedly positioning said coil spring between said base and said spacer element.
- 4. An actuator element in a railway track lubricating system for supplying lubricant to a rail of a railway track and operated by a hydraulic fluid recirculation system whereby hydraulic fluid is conveyed to and from said actuator element upon activation of said actuator element by a wheel of a railway vehicle passing there over, said actuator element comprising:a housing having a top surface, a bottom surface, a hydraulic fluid chamber extending inwardly from said bottom surface of said housing, and a bore communicating between said chamber and said top surface of said housing; said housing including a hydraulic fluid outlet opening in communication with an upper part of said chamber and a hydraulic fluid inlet opening in communication with a lower part of said chamber, and said outlet and inlet openings being in association with said hydraulic fluid system whereby said hydraulic fluid passes within said chamber between said lower part and said upper part of said chamber; a plunger having a base and a stem and mounted in said housing such that said base is movable along said chamber and said stem is movable along said bore at said top surface of said housing, and wherein said stem is supported by and is in sealed communication with a bushing, said bushing placed within the cavity of said bore such that said bushing is in communication with the inner wall of said bore; an enclosure block mounted in said bottom surface of said housing and extending into said chamber; a spacer element mounted in said chamber between said enclosure block and said plunger; and a coil spring positioned between said plunger and said spacer element such that said coil spring is compressed by said base of said plunger when said wheel of said railway vehicle passes over said stem of said plunger to move said plunger in said chamber to force at least said hydraulic fluid out of said outlet opening in said upper part of said chamber for operation of said lubricant pump and delivery of said lubricant to said applicator element and to said rail and such that said coil spring is released when said wheel of said railway vehicle passes over and clears said stem of said plunger to force said stem of said plunger out of said housing in preparation for further activation of said actuator element by another wheel of a railway vehicle and to create a low pressure within said chamber relative to said hydraulic fluid recirculation system so as to draw the hydraulic fluid through said inlet opening and into said chamber.
- 5. The actuator element of claim 4 wherein said stem of said plunger has a dimension such that said stem is substantially spaced away from the inner wall of said bore of said housing, and said base of said plunger has a dimension such that said base is substantially spaced away from the inner wall of said chamber such that the diameter of said base of said plunger is smaller relative to the diameter of the inner wall of said chamber so as not to create a seal against the wall of said chamber.
- 6. An actuator element of claim 5 wherein said spacer element has a dimension such that said spacer element is substantially spaced away from said inner wall of said chamber to allow said hydraulic fluid to pass freely within said chamber between said lower part and said upper part of said chamber, and wherein said base and said spacer element each have a collar for fixedly positioning said coil spring between said base and said spacer element.
- 7. In a railway track lubricating system comprising at least one applicator element for applying lubricant to a rail of the railway track, a lubricant supply tank including a pump, a lubricant delivery system associated with said pump and with said applicator element, an actuator element mountable on the rail for activation by the wheel of the railway vehicle passing there over, and a hydraulic fluid system for delivering hydraulic fluid to and from said actuator element and said lubricant pump to operate said lubricant pump when said actuator element is activated for supplying said lubricant to said applicator element,said actuator element comprising: a housing having a top surface, a bottom surface, a hydraulic fluid chamber extending inwardly from said bottom surface of said housing, and a bore communicating between said chamber and said top surface of said housing; said housing including a hydraulic fluid outlet opening in communication with an upper part of said chamber and a hydraulic fluid inlet opening in communication with a lower part of said chamber, and said outlet and inlet openings being in association with said hydraulic fluid system whereby said hydraulic fluid passes within said chamber between said lower part and said upper part of said chamber; a plunger having a base and a stem and mounted in said housing such that said base is movable along said chamber and said stem is movable along said bore at said top surface of said housing, and wherein said stem is supported by and is in sealed communication with a bushing, said bushing placed within the cavity of said bore such that said bushing is in communication with the inner wall of said bore; an enclosure block mounted in said bottom surface of said housing and extending into said chamber; and a coil spring positioned between said plunger and said enclosure block such that said coil spring is compressed by said base of said plunger when said wheel of said railway vehicle passes over said stem of said plunger to move said plunger in said chamber to force at least said hydraulic fluid out of said outlet opening in said upper part of said chamber for operation of said lubricant pump and delivery of said lubricant to said applicator element and to said rail and such that said coil spring is released when said wheel of said railway vehicle passes over and clears said stem of said plunger to force said stem of said plunger out of said housing in preparation for further activation of said actuator element by another wheel of a railway vehicle and to create a low pressure within said chamber relative to said hydraulic fluid recirculation system so as to draw the hydraulic fluid through said inlet opening and into said chamber.
- 8. The railway track lubricating system of claim 7 wherein said stem of said plunger has a dimension such that said stem is substantially spaced away from the inner wall of said bore of said housing, and said base of said plunger has a dimension such that said base is substantially spaced away from the inner wall of said chamber such that the diameter of said base of said plunger is smaller relative to the diameter of the inner wall of said chamber so as not to create a seal against the inner wall of said chamber, and whereby said dimensions of said stem and said base are sufficient to force said coil spring inwardly of said chamber without creating a seal against the inner walls of said bore and said chamber, respectively.
- 9. The railway track lubricating system of claim 8 wherein said coil spring is substantially spaced away from the inner wall of said chamber to allow said hydraulic fluid to pass freely within said chamber between said lower part and said upper part of said chamber, and wherein said plunger and said enclosure block each have a collar for fixedly positioning said coil spring between said plunger and said enclosure block.
- 10. An actuator element in a railway track lubricating system for supplying lubricant to a rail of a railway track and operated by a hydraulic fluid recirculation system whereby hydraulic fluid is conveyed to and from said actuator element upon activation of said actuator element by a wheel of a railway vehicle passing there over, said actuator element comprising:a housing having a top surface, a bottom surface, a hydraulic fluid chamber extending inwardly from said bottom surface of said housing, and a bore communicating between said chamber and said top surface of said housing; said housing including a hydraulic fluid outlet opening in communication with an upper part of said chamber and a hydraulic fluid inlet opening in communication with a lower part of said chamber, and said outlet and inlet openings being in association with said hydraulic fluid system whereby said hydraulic fluid passes within said chamber between said lower part and said upper part of said chamber; a plunger having a base and a stem and mounted in said housing such that said base is movable along said chamber and said stem is movable along said bore at said top surface of said housing and wherein said stem is supported by and in sealed communication with a bushing, said bushing placed within the cavity of said bore such that said bushing is in communication with the inner wall of said bore; an enclosure block mounted in said bottom surface of said housing and extending into said chamber; and a coil spring positioned between said plunger and said enclosure block such that said coil spring is compressed by said base of said plunger when said wheel of said railway vehicle passes over said stem of said plunger to move said plunger in said chamber to force at least said hydraulic fluid out of said outlet opening in said upper part of said chamber for operation of said lubricant pump and delivery of said lubricant to said applicator element and to said rail and such that said coil spring is released when said wheel of said railway vehicle passes over and clears said stem of said plunger to force said stem of said plunger out of said housing in preparation for further activation of said actuator element by another wheel of a railway vehicle and to create a low pressure within said chamber relative to said hydraulic fluid recirculation system so as to draw the hydraulic fluid through said inlet opening and into said chamber.
- 11. An actuator element of claim 10 wherein said stem of said plunger has a dimension such that said stem is substantially spaced away from the inner wall of said bore of said housing, and said base of said plunger has a dimension such that said base is substantially spaced away from the inner wall of said chamber such that the diameter of said base of said plunger is smaller relative to the diameter of the inner wall of said chamber so as not to create a seal against the inner wall of said chamber, and whereby said dimensions of said stem and said base are sufficient to force said coil spring inwardly of said chamber without creating a seal against the inner walls of said bore and said chamber, respectively.
- 12. An actuator element of claim 11 wherein said coil spring is substantially spaced away from the inner wall of said chamber to allow said hydraulic fluid to pass freely within said chamber between said lower part and said upper part of said chamber, and wherein said plunger and said enclosure block each have a collar for fixedly positioning said coil spring between said plunger and said enclosure block.
US Referenced Citations (13)