Actuator mechanism for a brushroll cleaner

Information

  • Patent Grant
  • 9820626
  • Patent Number
    9,820,626
  • Date Filed
    Monday, August 25, 2014
    10 years ago
  • Date Issued
    Tuesday, November 21, 2017
    7 years ago
Abstract
A vacuum cleaner head having a housing, supports extending downward from the housing to a support point, a suction opening, an agitator chamber above and in fluid communication with the suction opening, an agitator with a spindle rotatably mounted to the housing and one or more agitating devices projecting from the spindle, a cleaning member movably mounted to the housing to move to a position where it engages the agitator to remove debris from the agitator during rotation of the agitator, and a pedal connected to the housing and movable to a position to place the cleaning member in the cleaning position. The pedal has an activation surface configured to receive an activation force from an operator, and the activation surface is configured such that application of the activation force on the pedal generates a moment force to bias the agitator away from the downward direction.
Description
BACKGROUND

It has been found that rotating agitators used in vacuum cleaners, floor sweepers, and the like, can collect a significant amount of various kinds of dirt and debris on the agitator itself. For example, the debris may include human and animal hairs, strings, threads, carpet fibers and other elongated fibers that wrap around or otherwise cling to the agitator. It has also been found that accumulated debris can reduce the performance of the agitator in a variety of ways. For example, debris may cover the agitation bristles and diminish the agitator's ability to agitate a surface. Further, debris on the agitator may impede the rotation of the agitator by wrapping around the axle or by creating additional friction with the cleaning head. If not removed, such debris can also accumulate on or migrate to the ends of the agitator and enter the bearing areas where it may cause binding, remove bearing lubrication, or otherwise generate high friction, excessive heat, or other undesirable conditions that can damage the bearings or mounting structure. In addition, debris collected on the agitator may create an imbalance in the agitator that may result in sound and/or vibrations when the agitator rotates.


Debris that has collected on an agitator is often difficult to remove because it has wrapped tightly around the agitator and intertwined with the bristles. Users of a cleaning device often must invert the device and remove the debris with manual tools such as knives, scissors or other implements. Manual removal can be unsanitary, time consuming, and, if the user fails to follow instructions to deactivate the vacuum, may expose the user to contact with a moving agitator.


Some known devices use mechanisms and features to facilitate removing elongated fibers, such as string and hair, that may become wrapped around an agitator during use. For example, some agitators are provided with integral grooves that allow access by a pair of scissors or a knife blade to manually cut the fiber. Other cleaning devices use comb-like mechanisms to attempt to remove fibers. One example is shown in U.S. Pat. No. 2,960,714, which is incorporated herein by reference.


It is also known to provide features to clean rotating agitators. For example, U.S. Pat. No. 8,601,643 (“the '643 patent”), which is incorporated herein by reference, describes a variety of agitator cleaning devices that remove fibers that are wound around the agitator. In the device in the '643 patent, the agitator is provided with a raised support surface that provides a firm backing against which the blade presses to pinch and cut the fibers. Devices such as the one in the '643 patent have been found to be effective for simple and durable user-friendly cleaning. Other agitator cleaning devices include those shown in U.S. Pat. Nos. 2,960,714; 2,642,617; and 804,213, which are also incorporated herein by reference.


While various features of vacuum cleaner agitators and agitator cleaning devices are known, there still exists a need to provide alternatives, modifications, and improvements to such devices.


SUMMARY

In one exemplary embodiment, there is provided a vacuum cleaner head having a housing extending along a longitudinal direction from a first end of the housing to a second end of the housing, one or more supports extending in a downward direction that is perpendicular to the longitudinal direction from the housing to a first support point located proximate to the first end of the housing, a and suction opening provided through the housing and facing in the downward direction, an agitator chamber located above and in fluid communication with the suction opening. The vacuum cleaner head also includes an agitator having a spindle rotatably mounted to the housing to rotate about a rotation axis that extends through the agitator chamber, and one or more agitating devices projecting from the spindle to a first radial height. A cleaning member is movably mounted to the housing to move between a first cleaning member position in which the cleaning member does not engage the agitator, and a second cleaning member position in which the cleaning member engages the agitator to remove debris from the agitator during rotation of the agitator. A pedal is connected to the housing and movable between a first pedal position in which the pedal does not place the cleaning member in the second cleaning member position, and a second pedal position in which the pedal places the cleaning member in the second cleaning member position. The pedal has an activation surface configured to receive an activation force from an operator to move the pedal from the first pedal position to the second pedal position. The activation surface is configured such that application of the activation force on the pedal generates a moment force to bias the agitator away from the downward direction.


Other embodiments may include additional or alternative features. For example, the vacuum cleaner head may include an anti-rotation support located at the first end of the housing and positioned to limit how far the housing can rotate about the first support point upon application of the activation force. As another example, the pedal may be operatively connected to the cleaning member by a linkage, such as a linear slide configured to convert a first rotational movement of the pedal about a first pivot into a second rotational movement of the cleaning member about a second pivot to move the cleaning member from the first cleaning member position to the second cleaning member position.


It will be appreciated that this Summary is not intended to limit the claimed invention in any way.





BRIEF DESCRIPTION OF THE DRAWINGS

A better understanding of the exemplary embodiments may be understood by reference to the attached drawings, in which like reference numbers designate like parts. The drawings are exemplary, and not intended to limit the claims in any way.



FIG. 1 is an example of a prior art vacuum cleaner.



FIG. 2 is a side elevation view of the lower parts of an exemplary upright vacuum cleaner.



FIG. 3 is a partially cutaway view of the base of the embodiment of FIG. 2.



FIG. 4 is an isometric view of the vacuum cleaner base of FIG. 2.



FIG. 5 is a side view of an exemplary floor cleaner showing forces associated with operation of an agitator cleaning device.



FIG. 6 is a schematic side view of another exemplary floor cleaner.



FIG. 7 is a schematic side view of another exemplary floor cleaner.



FIG. 8 is a schematic side view of another exemplary floor cleaner.



FIG. 9 illustrates a stick vacuum cleaner that may be used with embodiments of the invention.



FIG. 10 illustrates a canister vacuum cleaner, central vacuum cleaner, and cleaning head that may be used with embodiments of the invention.





BRIEF DESCRIPTION OF EMBODIMENTS

The present invention is directed to agitator cleaning devices, and particularly to devices that remove material from the agitator as the agitator rotates. It has been determined that such agitator cleaning devices typically are used while the vacuum cleaner (or other floor cleaning device to which the agitator is attached) remains stationary in one location on the floor. Thus, the rotating agitator may remain in contact with a single spot on the floor during the entire agitator cleaning process. This can lead to excessive abrasion or even burning or melting of the underlying floor, particularly where the floor comprises a soft or delicate carpet fiber.


It has been found that this problem can be exacerbated by certain mechanisms that are used to operate the agitator cleaner. For example, some devices use a foot-operated pedal located approximately above the agitator. In these cases, a downward force on the operation pedal may also generate a force that presses the agitator against the floor. This additional force can increase the likelihood that the rotating agitator will damage the underlying floor.



FIG. 1 shows a side elevation view of a typical prior art vacuum cleaner 10 that is subject to the foregoing problem. The vacuum cleaner 10 includes a base 12, a handle 14, and a pivot 16 that connects the base 12 to the handle 14 to allow relative rotation between the base 12 and handle 14. The base 12 includes a brushroll 18 and a brushroll cleaning mechanism (not shown) that is activated by a pedal 20 located on the base 12. The pedal 20 is located between the rear wheel 22 and the brushroll 18. As such, a downward force F1 applied on the pedal 20 to activate the brushroll cleaning mechanism also tends to press the agitator 18 more firmly into the underlying floor 24.


To counteract the possibility that the force F1 will damage the underlying carpet, the vacuum cleaner 10 may be equipped with a mechanism to lift the agitator 18 away from the floor 24 whenever the vacuum cleaner 10 is placed in the illustrated upright position, or whenever the brushroll cleaning mechanism is operated. Such lifting devices are known and illustrated, by way of non-limiting examples, in U.S. Pat. No. 4,446,594 and U.S. application Ser. No. 13/838,035, which are incorporated herein by reference. Other measures also may be taken, such as limiting the amount of time that the brush motor continues to operate during the cleaning operation, or modifying the agitator bristles to reduce the possibility that they can damage the floor. However, such approaches may have certain drawbacks. For example, such solutions may add cost and complexity to the device.


Another example of a device that could suffer from the foregoing problem of increased likelihood of floor damage is the device shown in the '643 patent. For example, the embodiment of FIG. 12 of the '643 patent has an agitator cleaning device located directly above the agitator, and a force to push down on the cleaning device could press the agitator into the floor and potentially damage the floor. The embodiment of FIGS. 11a-11c of the '643 patent also may suffer from an increased likelihood of floor damage caused by a downward force on the pedal generating an increased downward force on the agitator, depending on the locations of the wheels or other supporting structures (which are not illustrated in FIGS. 11a-11c). For example, if the arrangement in FIG. 12 were used in the vacuum cleaner shown in FIG. 1, the operation pedal would be located at least partially in front of the rear wheel 22, resulting in the problem described above.


It has been determined that the likelihood of experiencing excessive downward force on the agitator during the agitator cleaning operation can be mitigated, and possibly eliminated, by providing an agitator cleaning mechanism that generates a neutral (i.e., essentially zero) or negative (i.e., lifting) force on the agitator during agitator cleaning. Exemplary embodiments of such an agitator cleaning mechanism are now described in detail.



FIG. 2 shows a side elevation view of the lower part of an exemplary upright vacuum cleaner 100. The vacuum cleaner 100 includes a base 102, a handle 104, and a pivot 106 that connects the base 102 to the handle 104 to allow relative rotation between the base 102 and handle 104 about a handle pivot axis 108. The base 102 and/or handle 104 may be formed as one or more housings that hold the operative components of the vacuum cleaner, such as the suction fan, fan motor, suction passages, dirt separator (cyclone, bag filter, panel filter, etc.), and so on, as known in the art. Examples of upright vacuum cleaners and their component parts are shown in U.S. Pat. No. 7,293,326 and U.S. application Ser. Nos. 11/771,838 and 13/712,512, which are incorporated herein by reference.


The base 102 extends in a longitudinal direction 110 that is parallel to the underlying floor 112, and aligned with the fore-aft direction in which the base 102 is generally moved during floor cleaning. The pivot 106 may comprise a single-axis joint with a pivot axis 108 that is perpendicular to the longitudinal direction 110 and parallel to the floor 112. This direction is referred to herein as the lateral direction. Other alternatives may use multiple-axis joints, which rotate about two or more separate pivot axes, as known in the art.


Referring also to FIGS. 3 and 4, an agitator 114 is provided at a front end 116 of the base 102. The agitator 114 includes a spindle 118 that is mounted in an agitator chamber 120 formed inside the base 102. The spindle 118 is rotatably mounted on bearings, bushings, or the like, to rotate about an agitator rotation axis 122. The agitator rotation axis 122 preferably is parallel to the floor 112, and perpendicular to the longitudinal direction 110 (i.e., parallel to the lateral direction), but these orientations are not strictly required in all embodiments. The bottom of the agitator chamber 120 is fluidly connected to a suction opening 126 through which the operating airflow of the vacuum cleaner draws dirt during the vacuum cleaning operation. The suction opening 126 may be directly below the agitator 114, but it is also known to use one or more offset suction openings that lie in front of and/or behind the agitator 114. One or more suction hoses or internal passages are provided to connect the agitator chamber 120 to the suction fan, as known in the art.


The agitator 114 may be driven by gears, pulleys, belts, or the like, as known in the art. For example, the shown agitator 114 is driven by a belt 164 that may be powered by a spindle 165 driven by the main suction fan motor of the vacuum cleaner, or by a separate dedicated electric motor 167. Such arrangements are well-known in the art, and need not be described in more detail herein.


The agitator 114 preferably includes one or more agitating devices (bristles, flaps, etc.), such as one or more helical rows of bristles 124. The agitating devices may extend from the spindle 118 to a first radial height (i.e., a first distance, as measured in the radial direction from the agitator rotation axis 122). The first radial height preferably is sufficiently large enough that the ends of the agitating devices extend through the suction opening 126 to contact an underlying floor 112. However, some or all of the agitating devices may not extend this far. A variety of different agitating devices that extend to multiple different radial heights (e.g., a combination of two helical rows of bristles interposed between two somewhat shorter helical flaps) may be used in alternative embodiments. Furthermore, the agitator 114 may be movable relative to the base 102 to selectively retract the agitating devices so that they do not extend through the suction opening 126, as may be desirable during bare floor cleaning.


An agitator cleaning mechanism 128 is also provided in the base 102. The agitator cleaning mechanism 128 may comprise any apparatus that is used to remove dirt, fibers, or the like from the agitator 114. As one example, the agitator cleaning mechanism 128 comprises a blade 130 that is selectively movable into contact with the agitating devices (e.g., bristles 124) as the agitator 114 is rotated, in order to remove dirt and particularly wrapped fibers from the agitator 114. The blade 130 may comprise spring steel or other materials, and may have a sharpened edge. The blade 130 also may be somewhat flexible to limit the amount of force that is generated between the blade 130 and agitator 114. The blade 130 also may be formed as multiple independently-moveable blade parts that extend in parallel and may be placed end-to-end or overlapping one another. If desired, the blade 130 also may be replaced by a comb-like structure or other structures that are suitable for cleaning material from the agitator 114.


To agitator cleaning mechanism 128 also may include one or more rigid friction surfaces 132 on the agitator 114, against which the blade 130 bears to help strip away fibers. As shown in FIG. 4, the friction surfaces 132 may be formed as protrusions from the agitator spindle 118, and may be formed integrally as part of the spindle 118. The exemplary friction surfaces 132 extend a second radial height from the agitator rotation axis 122. The second radial height may be less than the first radial height of the agitating devices, and may be selected so that the friction surfaces 132 do not extend through the suction opening 126, but this is not strictly required.


The friction surfaces 132 preferably comprise one or more helical protrusions. For example, the embodiment of FIG. 4 may include one friction surface 132 formed as a helix that extends the full length of the spindle 118 (excluding mounting points, the drive belt pulley surface, and other areas where the bristles may not be present). A second raised surface 132′ may be provided opposite the friction surface 132, but at a smaller radial height than the friction surface 132, so that the blade 130 does not contact the surface 132′ during the agitator cleaning operation. In this case, the second surface 132′ may act as a counterbalance to the friction surface 132. Alternatively, the second surface 132′ may be at the same radial height as the friction surface 132, to act as a second friction surface. Other alternatives will be readily apparent to persons of ordinary skill in the art in view of the present disclosure. As some examples, friction surfaces having different (e.g., non-helical) shapes may be used, the single helical friction surface 132 can be divided into multiple parts, and the friction surfaces may be separately formed and joined to the spindle 118.


The blade 130 is mounted to the base 102, preferably at a location adjacent the agitator 114, and movable between a first position in which the blade 130 is spaced from the agitator 114, and a second position in which the blade engages the agitator 114 to clean away debris. In the second position, the blade 130 may contact the friction surface 132 at one or more locations. To provide such movement, the blade 130 may be mounted to the base 102 by a pivot 134. Alternative embodiments may use sliding mounts or other kinds of movable connections. A spring 136 may be provided to automatically return the blade 130 to the first position when agitator cleaning is not desired.


Further details of the exemplary cleaning mechanism 128 and other alternative embodiments are found in the '643 patent, and U.S. application Ser. Nos. 13/838,035; 14/357,460; 14/357,449; and 14/357,466 (as well as other references noted herein), which are incorporated herein by reference. It will be understood that the inventions described herein relate to agitator cleaning mechanisms in general, and may be used with the foregoing examples or any other kind of mechanism that selectively cleans dirt, and particularly elongated fibers like string and hair, from the agitator 114.


The agitator cleaning mechanism 128 is operated by a pedal 138 on the base 102. In the shown example, the pedal 138 is mounted on the base 102 by a pedal pivot 140, which allows the pedal 138 to rotate relative to the base 102 about a predetermined range of movement. The pivot may be replaced by sliding connections and other movable connections in other embodiments. A linkage operatively connects the pedal 138 to the blade 130. Any suitable linkage may be used. For example, the linkage may comprise a linear slide 142 that has a first end 144 adjacent the pedal 138 and a second end 146 adjacent the blade 130. The slide 142 is mounted on a track (e.g., a channel formed in the base 102) to reciprocate along a linear direction extending between the first and second ends 144, 146. A spring 148 is provided to bias the slide 142 in a direction towards the first end 144.


The first end 144 of the slide 142 is positioned and shaped to be contacted and pressed by the pedal 138 when the pedal 138 is depressed by a user. In this example, the pedal 138 is shaped as an “L”, with the pivot 140 at the corner of the “L”, one leg of the “L” being positioned to receive a user's foot or hand, and the other leg of the “L” abutting the first end 144 of the slide 142. The second end 146 of the slide 142 is positioned and shaped to move the blade 130 from the first position (inactive) to the second position (agitator cleaning). For example, the second end 146 may be shaped with a cam surface 150 that abuts an arm 152 that is rigidly connected to the blade 130. In this embodiment, pressing the pedal 138 downward moves the slide 142 towards the second end 146, and the cam surface 150 presses the arm 152 upwards to rotate the blade 130 downward into engagement with the agitator 114. When pressure on the pedal 138 is released, the spring 148 moves the slide 142 back towards the first end 144 and the first end 144 pushes the pedal 138 back to the inactive position, and the blade spring 136 lifts the blade 130 away from the agitator 114.


Other embodiments may use other mechanisms to operatively connect the pedal 138 to the blade 130. For example, the slide spring 148 may be removed if the blade spring 136 is sufficiently strong to return all of the parts to their inactive position when the user stops pressing the pedal 138. As another example, the cam surface 150 and arm 152 may be replaced by a pin-in-slot arrangement that provides two-way position control, so that the slide 142 pulls the blade 130 into the inactive position as it moves back towards the first end 144 (which can eliminate the need for a separate blade spring 136). The slide 142 or other parts also may include a resilient member (e.g., a compression spring) through which the force is applied, and such a resilient member can be configured to compress to allow the blade 130 to flex away from the fully-operative position in the event a large object is wrapped around the agitator 114. The blade 130 itself may be formed as the resilient member, as described in the incorporated references. Other embodiments may use other mechanisms to operate the agitator cleaning mechanism, such as multiple pivoting links, gears, belts, and the like. Other alternatives will be readily apparent to persons of ordinary skill in the art in view of the present disclosure.


Referring now to FIG. 5, the vacuum cleaner base 102 preferably includes one or more rear supports, such as one or more rear wheels 154, located proximate to a back end 156 of the base 102. In most applications, two wheels are provided on opposite sides of a longitudinal centerline of the base 102, but vacuum cleaners may use a single rear wheel, or more than two rear wheels. The wheels 154 may fixed at a particular orientation, or mounted on swivels to allow rotation about a vertical axis (i.e., casters). The rear wheels also may be replaced by ball rollers, skids, or the like. The rear wheels 154 support at least a portion of the weight of the vacuum cleaner on the floor 112. To this end, the rear wheels 154 typically engage the floor 112 at a single rear wheel contact point 162 along the longitudinal axis 110 (i.e., each wheel 154 may have a separate physical contact location, but both contact locations typically will be at the same point along the longitudinal axis 110).


The agitator 114 is located, with respect to the longitudinal direction 110, such that it contacts the floor 112 in front of the rear wheel contact point 162. The agitator also may be located proximate to a front end 116 of the base 102. The base 102 also may include one or more front supports 160, such as wheels, skids or ball rollers, located to contact the floor 112 at a point between the rear wheel contact point 162 and the front end 116. The front supports 160 may be movable to selectively raise and lower the agitator 114 relative to the floor 112.


As noted above, it has been found that some agitator cleaning devices are configured in such a way that the force applied to activate the agitator cleaning device also tends to press the agitator 114 into the underlying floor 112 material. This increases the likelihood that the rotating agitator 114 will damage the floor 112, unless countermeasures are taken to prevent such damage. For example, FIG. 5 shows the approximate location where the agitator cleaner activation pedal 158 of the commercial product shown in FIG. 1 would be located if it were used. In this case, the pedal 158 would be located in front of the rear wheel contact point 162 with respect to the longitudinal direction 110, and oriented to receive a downward operation force F1 from the user. Applying the downward operation force F1 to the pedal 158 increases the downward forces generated at the agitator 114, which consequently increases the amount of friction between the rotating agitator 114 and the floor 112. This is particularly likely if the floor 112 is a carpet having relatively long pile fibers. This application of the operation force F1 would increase the likelihood that the floor 112 will be damaged.


To address this problem, the pedal 138 of the exemplary embodiment is located and oriented such that the operating force applied to the pedal 138 does not press the agitator 114 into the floor 112, and may in fact reduce the existing contact force between the agitator 114 and the floor 112. Embodiments providing this arrangement may be may be configured in various ways, as explained by the following examples.


As a first example, the embodiment of FIG. 5 has the pedal 138 positioned on the opposite side of the rear wheel contact point 162 as the agitator 114 (i.e., the pedal 138 is behind the rear wheel contact point 162), and has an activation surface 166 that faces upwards to receive a generally downwards activation force F2. As shown in FIG. 5, the activation force F2 is oriented on an axis that passes behind the rear wheel contact point 162, and thus generates a moment force M that tends to rotate the base 102 about the rear wheel contact point 162 to lift the agitator 114 away from the floor 112. The pedal 138 and the activation surface 166 may be located entirely behind the back end 156 of the base housing, as shown in FIG. 5. However, the back end 156 of the base housing may extend behind the rear wheel contact point 162, such that the pedal 138 is not actually behind the back end 156.


In practice, the agitator 114 may not actually perceptibly move away from the floor 112, due to flexure of the pedal 138 and other parts of the linkage that joins the pedal 138 to the agitator cleaning mechanism 128, or flexure of the underlying floor 112. For example, if the base 102 is on a particularly soft floor 112, such as a very high pile rug, the activation force F2 may initially generate an increased downward force across the base 102 to press the rear wheels 154 deeper into the rug, and the overall lifting effect at the agitator 114 may not be as pronounced as it would be on a harder floor surface. However, even in these cases it is expected that the activation force F2 will not appreciably increase the force of contact between the agitator 114 and the floor 112, and is more likely to decrease the force of such contact.


The activation force F2 in the embodiment of FIG. 4 preferably is generally vertical (i.e., perpendicular to the longitudinal direction 110) and does not pass in front of the rear wheel contact point 162. While in practice it is impossible to control exactly how a consumer will apply the activation force F2, the direction of the activation force F2 can be somewhat controlled by providing a distinct upward-facing activation surface 166 that is shaped to make the proper operation readily apparent. The activation surface 166 also could be provided as a button that protrudes from or is next to a fixed horizontal surface, making it more difficult to press the button sideways instead of down. Also, the activation surface 166 can be located at greater distances along the longitudinal axis 110 behind the rear wheel contact point 162 to reduce the possibility that the activation force F2 will be oriented in such a way to potentially increase the force between the floor 112 and the agitator 114. Still further, the possibility of improper application of the force F2 also may be mitigated by the fact that pressing on the pedal 138 with an excessive lateral force could cause the base 102 to move across the floor 112 away from the force. Thus, it is expected that normal operators of the foregoing embodiment will have a natural inclination to apply a generally vertical activation force F2 to the pedal 138.


A second example is shown in FIG. 6. Here, the pedal 138 is moved to the top of the base 102, and oriented to receive a backwards horizontal activation force F3. The activation force F3 generates a corresponding moment force M that tends to rotate the base 102 around the rear wheel contact point 162 to lift and reduce forces applied by the agitator 114. While such a configuration is expected to be effective, it is anticipated that the application of the force F3 in a horizontal direction could tend to move the base 102 across the floor 112, which could complicate the agitator cleaning operation.


Another example is shown in FIG. 7. In this embodiment, the pedal 138 is located proximate to the front end 116 of the base 102, and the front support 160 is positioned with a front support contact point 168 located between the agitator 114 and the front end 116. The pedal's activation surface 166 is positioned forward of the front support contact point 168, so that a generally vertical downward force F4 on the activation surface 166 generates a moment M that tends to lift the agitator 114 away from the floor 112.


A final example is shown in FIG. 8, which is similar to the embodiment of FIG. 5. Here, the base 102 includes an anti-rotation support 170 located adjacent the back end 156 of the housing, and preferably directly below the pedal 138. The support 170 is provided to limit how far the base 102 can rotate about the rear wheel contact point 162 when the force F2 is applied to the pedal 138. The desired range of rotation can be achieved by locating the lower surface of the support 170 at a height h from the floor 112 that is only sufficient to allow the desired amount of rotation before the support 170 contacts the floor 112. In a preferred embodiment, the support 170 prevents rotation more than about 15°, and an a more preferred embodiment the support 170 prevents rotation more than about 10°. Limiting the amount of rotation in this manner helps prevent the base 102 from lifting up so far that it begins to roll away as the force F2 is applied, which can make operation more difficult for the user. The bottom of the support 170 may be configured to grip the underlying surface, such as by adding an overmolded or attached layer of material that has a relatively high coefficient of friction (e.g., natural or synthetic rubber) to the lower surface of the support 170, or forming ridges or other surface features into the support 107. The support 170 may comprise an extension of the housing of the base 102, or a separate part that is attached to the base 102. The support 170 also may comprise an extension that protrudes downward from the pedal 138, or other structures that inhibit rotation about the rear wheel contact point 162.


It will be appreciated that embodiments may be implemented in any kind of vacuum cleaner or surface cleaner that uses a user-operated mechanism to activate a rotating agitator cleaning mechanism. For example, embodiments may be used in “sweeper” devices that lack a vacuum source. As another example, embodiments may be used in upright vacuum cleaners (as shown), stick vacuum cleaners 172 such as the one shown in FIG. 9 (which may include a removable handheld cleaning unit 172′, as known in the art), or in vacuum cleaner cleaning heads 174 such as the one shown in FIG. 10, which can be connected to a canister vacuum cleaner 176 or a central vacuum cleaner 178 by a combination of flexible hoses 180 and rigid pipes 182 as known in the art.


The present disclosure describes a number of new, useful and nonobvious features and/or combinations of features that may be used alone or together. The embodiments described herein are all exemplary, and are not intended to limit the scope of the inventions. It will be appreciated that the features shown and described in the documents incorporated herein by reference may be added to embodiments in a manner corresponding to the use of such features in the incorporated references. It will also be appreciated that the inventions described herein can be modified and adapted in various ways, and all such modifications and adaptations are intended to be included in the scope of this disclosure and the appended claims.

Claims
  • 1. A vacuum cleaner head comprising: a housing extending along a longitudinal direction from a first end of the housing to a second end of the housing;one or more supports extending in a downward direction that is perpendicular to the longitudinal direction from the housing to a first support point located proximate to the first end of the housing;a suction opening provided through the housing and facing in the downward direction;an agitator chamber located above and in fluid communication with the suction opening;an agitator comprising a spindle rotatably mounted to the housing to rotate about a rotation axis that extends through the agitator chamber, and one or more agitating devices projecting from the spindle to a first radial height;a cleaning member movably mounted to the housing to move between a first cleaning member position in which the cleaning member does not engage the agitator, and a second cleaning member position in which the cleaning member engages the agitator to remove debris from the agitator during rotation of the agitator; anda pedal connected to the housing and movable between a first pedal position in which the pedal does not place the cleaning member in the second cleaning member position, and a second pedal position in which the pedal places the cleaning member in the second cleaning member position, the pedal having an activation surface configured to receive an activation force from an operator to move the pedal from the first pedal position to the second pedal position;wherein the activation surface is oriented and positioned on the housing such that application of the activation force on the pedal generates a moment force to bias the agitator away from the downward direction; and wherein the pedal is operatively connected to the cleaning member by a linkage with the pedal mounted on a first pivot, and the cleaning member is mounted on a second pivot, and the linkage comprises a linear slide configured to move in a linear direction to convert a first rotational movement of the pedal about the first pivot into a second rotational movement of the cleaning member about the second pivot, via linear movement of the linear slide between the pedal and the cleaning member, to thereby move the cleaning member from the first cleaning member position to the second cleaning member position.
  • 2. The vacuum cleaner head of claim 1, wherein the activation surface is located on a first side of the first support point in relation to the longitudinal direction, and the agitator is located on a second side of the first support point in relation to the longitudinal direction.
  • 3. The vacuum cleaner head of claim 1, wherein the first end of the housing is a back end of the housing, the one or more supports comprise one or more rear wheels, and the second end of the housing is a front end of the housing.
  • 4. The vacuum cleaner head of claim 3, wherein the activation surface is located behind the back end of the housing in relation to the longitudinal direction.
  • 5. The vacuum cleaner head of claim 3, further comprising one or more front wheels extending in the downward direction from the housing, the one or more front wheels being positioned in relation to the longitudinal axis between the first support point and the agitator.
  • 6. The vacuum cleaner head of claim 3, further comprising a handle pivot located proximate to the back end of the housing and configured to pivotally connect to a handle.
  • 7. The vacuum cleaner head of claim 1, wherein the suction opening is located proximate to the second end of the housing.
  • 8. The vacuum cleaner head of claim 1, wherein the first end of the housing is a front end of the housing, the one or more supports comprise one or more front wheels, and the second end of the housing is a back end of the housing.
  • 9. The vacuum cleaner head of claim 1, further comprising an anti-rotation support located at the first end of the housing and positioned to limit how far the housing can rotate about the first support point upon application of the activation force.
  • 10. The vacuum cleaner head of claim 9, wherein the anti-rotation support is configured to prevent the housing from rotating more than about 15° about the first support point.
  • 11. The vacuum cleaner head of claim 9, wherein the anti-rotation support is configured to prevent the housing from rotating more than about 10° about the first support point.
  • 12. The vacuum cleaner head of claim 1, wherein the one or more agitating devices comprise one or more rows of bristles.
  • 13. The vacuum cleaner head of claim 1, wherein the agitator comprises one or more friction surfaces that extend to a second radial height.
  • 14. The vacuum cleaner head of claim 13, wherein the second radial height is less than the first radial height.
  • 15. The vacuum cleaner head of claim 13, wherein the cleaning member comprises at least one edge that extends parallel to the rotation axis and engages the one or more agitating devices and the one or more friction surfaces at the second radial height to cut debris from the agitator when the cleaning member is in the second cleaning member position.
  • 16. The vacuum cleaner head of claim 1, wherein the linear slide comprises a cam surface configured to drive the cleaning member from the first position cleaning member position to the second cleaning member position when the pedal is moved from the first pedal position to the second pedal position.
US Referenced Citations (143)
Number Name Date Kind
804213 Chaplin Nov 1905 A
969441 Backer Sep 1910 A
1231077 Scheffler Jun 1917 A
1268963 Gray Jun 1918 A
1412420 Polansky Apr 1922 A
1757461 Losey May 1930 A
1813325 Smith Jul 1931 A
1820350 Dance Aug 1931 A
1907692 White May 1933 A
1965614 Sellers Jul 1934 A
1999696 Kitto Apr 1935 A
2032345 Cranon Mar 1936 A
2625698 De Kadt Jan 1953 A
2642601 Saffioti Jun 1953 A
2642617 Lilly Jun 1953 A
2663045 Conway Dec 1953 A
2733000 Sparklin Jan 1956 A
2741785 Siebert Apr 1956 A
2789306 Kath Apr 1957 A
2904818 Sheahan Sep 1959 A
2960714 Senne Nov 1960 A
2975450 Williams Mar 1961 A
3268936 Fukuba Aug 1966 A
3470575 Larson Oct 1969 A
3536977 Porter Oct 1970 A
3683444 Schaefer Aug 1972 A
3722018 Fisher Mar 1973 A
3862467 Krickovich Jan 1975 A
3863285 Hukuba Feb 1975 A
3928884 Sutter Dec 1975 A
4020526 Johansson May 1977 A
4084283 Rosendall Apr 1978 A
4171554 Tschudy Oct 1979 A
4173054 Ando Nov 1979 A
4193710 Pietrowski Mar 1980 A
4209872 Maier Jul 1980 A
4317253 Gut Mar 1982 A
4352221 Revells Oct 1982 A
4370690 Baker Jan 1983 A
4370777 Woerwag Feb 1983 A
4372004 Vermillion Feb 1983 A
4373228 Dyson Feb 1983 A
4398231 Currence Aug 1983 A
4426751 Nordeen Jan 1984 A
4573235 Baird, Sr. Mar 1986 A
4654924 Getz Apr 1987 A
4702122 Richard Oct 1987 A
4802254 Lahndorff Feb 1989 A
4847944 Lackner Jul 1989 A
4875246 MacGregor Oct 1989 A
4920605 Takashima May 1990 A
4953253 Fukuda et al. Sep 1990 A
4989293 Bashyam Feb 1991 A
5075922 Tsuchida Dec 1991 A
5115538 Cochran May 1992 A
5121592 Jertson Jun 1992 A
5203047 Lynn Apr 1993 A
5243732 Koharagi Sep 1993 A
5287581 Lo Feb 1994 A
5394588 Kweon Mar 1995 A
5452490 Brundula Sep 1995 A
5482562 Abernathy Jan 1996 A
5657503 Caruso Aug 1997 A
5657504 Khoury Aug 1997 A
5698957 Sowada Dec 1997 A
5974975 Seefried Nov 1999 A
6042656 Knutson Mar 2000 A
6123779 Conrad Sep 2000 A
6131238 Weber Oct 2000 A
6170119 Conrad Jan 2001 B1
6253414 Bradd Jul 2001 B1
6266838 Caruso Jul 2001 B1
6282749 Tajima Sep 2001 B1
6286180 Kasper Sep 2001 B1
6289552 McCormick Sep 2001 B1
6351872 McCormick Mar 2002 B1
6367120 Beauchamp Apr 2002 B2
6502277 Petersson Jan 2003 B1
6539575 Cohen Apr 2003 B1
6539577 Okuda Apr 2003 B1
6605156 Clark Aug 2003 B1
6810559 Mertes Nov 2004 B2
6883201 Jones Apr 2005 B2
6892420 Haan May 2005 B1
7143461 Spooner Dec 2006 B2
7159276 Omoto Jan 2007 B2
7163568 Sepke Jan 2007 B2
7171723 Kobayashi Feb 2007 B2
7228593 Conrad Jun 2007 B2
7237298 Reindle Jul 2007 B2
7243393 Matusz Jul 2007 B2
7293326 Hawkins Nov 2007 B2
7627927 Blocker Dec 2009 B2
7631392 Meitz Dec 2009 B1
7731618 Burlington Jun 2010 B2
8087117 Kapoor Jan 2012 B2
8418303 Kapoor Apr 2013 B2
8567009 Krebs Oct 2013 B2
8601643 Eriksson Dec 2013 B2
8671515 Eriksson Mar 2014 B2
9072416 Kowalski Jul 2015 B2
9186030 Jung Nov 2015 B2
9314140 Eriksson Apr 2016 B2
20020007528 Beauchamp Jan 2002 A1
20040172769 Giddings Sep 2004 A1
20040181888 Tawara Sep 2004 A1
20040244140 Joo Dec 2004 A1
20050015916 Orubor Jan 2005 A1
20050015922 Lim Jan 2005 A1
20050091788 Forsberg May 2005 A1
20060000053 Lim Jan 2006 A1
20060037170 Shimizu Feb 2006 A1
20060162121 Naito Jul 2006 A1
20060272122 Butler Dec 2006 A1
20060288517 Oh Dec 2006 A1
20070079474 Min Apr 2007 A1
20080052846 Kapoor Mar 2008 A1
20080289141 Oh et al. Nov 2008 A1
20090000057 Yoo Jan 2009 A1
20090100636 Sohn Apr 2009 A1
20090229075 Eriksson Sep 2009 A1
20100107359 Yoo May 2010 A1
20100205768 Oh Aug 2010 A1
20100287717 Jang Nov 2010 A1
20100313912 Han Dec 2010 A1
20110035900 Chae Feb 2011 A1
20120013907 Jung Jan 2012 A1
20120124769 Krebs May 2012 A1
20130007982 Yun Jan 2013 A1
20130008469 Yun Jan 2013 A1
20130042429 Misumi Feb 2013 A1
20130055522 Hawkins Mar 2013 A1
20130192021 Eriksson Aug 2013 A1
20130192022 Eriksson Aug 2013 A1
20130192023 Eriksson Aug 2013 A1
20130192024 Eriksson Aug 2013 A1
20130198995 Eriksson Aug 2013 A1
20140259521 Kowalski Sep 2014 A1
20140304941 Eriksson Oct 2014 A1
20140331446 Eriksson Nov 2014 A1
20140352104 Eriksson Dec 2014 A1
20140366300 Eriksson Dec 2014 A1
20160015233 Uphoff Jan 2016 A1
Foreign Referenced Citations (57)
Number Date Country
2466000 May 2003 CA
1457742 Nov 2003 CN
1593320 Mar 2005 CN
2746989 Dec 2005 CN
1816300 Aug 2006 CN
1816301 Aug 2006 CN
1883354 Dec 2006 CN
101310666 Nov 2008 CN
101686783 Mar 2010 CN
101984742 Mar 2011 CN
102334943 Feb 2012 CN
102462450 May 2012 CN
102010017211 Dec 2011 DE
102010017258 Dec 2011 DE
0649625 Apr 1995 EP
1415583 May 2004 EP
1442693 Aug 2004 EP
1642520 Apr 2006 EP
1994869 Nov 2008 EP
2253258 Nov 2010 EP
2273906 Jan 2011 EP
2543301 Jan 2013 EP
1068296 Jun 1954 FR
2855742 Dec 2004 FR
2000963 Jan 1979 GB
2231778 Nov 1990 GB
4944560 Apr 1974 JP
50114057 Sep 1975 JP
61062426 Mar 1986 JP
05095868 Apr 1993 JP
5095868 Apr 1993 JP
05103740 Apr 1993 JP
5305044 Nov 1993 JP
0686743 Mar 1994 JP
6086743 Mar 1994 JP
0856877 Mar 1996 JP
08056877 Mar 1996 JP
08289862 Nov 1996 JP
2002165731 Jun 2002 JP
2003047577 Feb 2003 JP
2003125991 May 2003 JP
2005160578 Jun 2005 JP
2005211426 Aug 2005 JP
2008000382 Jan 2008 JP
2008188319 Aug 2008 JP
2008278947 Nov 2008 JP
2009022644 Feb 2009 JP
9210967 Jul 1992 WO
2008099583 Aug 2008 WO
2009117383 Sep 2009 WO
2010041184 Apr 2010 WO
2013060365 May 2013 WO
2013060879 May 2013 WO
2013060880 May 2013 WO
2013113395 Aug 2013 WO
2014094869 Jun 2014 WO
2014177216 Nov 2014 WO
Non-Patent Literature Citations (72)
Entry
Notice of Allowance dated Apr. 24, 2015 for U.S. Appl. No. 13/838,035.
Entire patent prosecution history of U.S. Appl. No. 14/651,059, filed Jun. 10, 2015, entitled, “Cleaning Arrangement for a Rotatable Member of a Vacuum Cleaner, Cleaner Nozzle, Vacuum Cleaner and Cleaning Unit.”
Entire patent prosecution history of U.S. Appl. No. 14/702,034, filed May 1, 2015, entitled, “Cleaning Nozzle for a Vacuum Cleaner.”
Entire patent prosecution history of U.S. Appl. No. 14/730,833, filed Jun. 4, 2015, entitled, “Vacuum Cleaner Agitator Cleaner With Agitator Lifting Mechanism.”
International Search Report for International Application No. PCT/EP2012/076620 dated Jul. 23, 2013.
Non-Final Office Action dated Apr. 16, 2015 for U.S. Appl. No. 14/354,460.
Office Action dated May 20, 2015 for U.S. Appl. No. 13/835,691.
Notice of Allowance dated Jun. 24, 2015 for U.S. Appl. No. 13/826,855.
Office Action dated Jul. 7, 2015 for U.S. Appl. No. 13/826,934.
Chinese Office Action dated Jul. 1, 2015 for Chinese Application No. 201310485330.X, including English language translation.
Chinese Office Action dated Jul. 14, 2015 for Chinese Application No. 201310479507.5, including English language translation.
Chinese Office Action dated Jul. 3, 2015 for Chinese Application No. 201310485943.3, including English language translation.
Chinese Office Action dated Jun. 30, 2015 for Chinese Application No. 201310485447.8, including English language translation.
International Preliminary Report on Patentability for International Application No. PCT/IB2014/001050 dated Sep. 15, 2015.
International Preliminary Report on Patentability for International Application No. PCT/IB2014/001256 dated Sep. 15, 2015.
Notice of Allowance dated Sep. 10, 2015 for U.S. Appl. No. 13/826,630.
Notice of Allowance dated Oct. 9, 2015 for U.S. Appl. No. 14/354,460.
Notice of Allowance dated Oct. 16, 2015 for U.S. Appl. No. 13/835,691.
Final Office Action dated Nov. 30, 2015 for U.S. Appl. No. 13/826,934.
Notice of Allowance dated Dec. 31, 2015 for U.S. Appl. No. 13/826,630.
Notice of Allowance dated Dec. 15, 2015 for U.S. Appl. No. 13/835,691.
Notice of Allowance dated Dec. 23, 2015 for U.S. Appl. No. 14/354,460.
International Search Report dated Dec. 10, 2013 for International Application No. PCT/EP2013059148.
International Search Report and Written Opinion for International Application No. PCT/IB2015/001873, dated Feb. 4, 2016.
Notice of Allowance dated Feb. 11, 2016 for U.S. Appl. No. 13/826,934.
Japanese Office Action dated Dec. 15, 2015 for Japanese Application No. 2014-555092 with translation.
Chinese Office Action dated Nov. 27, 2015 for Chinese Application No. 201280068532.8 with translation.
Non Final Office Action for U.S. Appl. No. 14/730,833, dated May 19, 2016. (pp. 1-31).
Chinese Office Action dated Apr. 1, 2016 for Chinese Application No. 201280076273.3 with translation. (pp. 1-17).
Chinese Office Action for Chinese Application No. 201310485447.8, dated Feb. 14, 2016. (pp. 1-5).
Chinese Office Action dated Feb. 29, 2016 for Chinese Application No. 201310485330.X with translation. (pp. 1-9).
Non Final Office Action for U.S. Appl. No. 14/354,449, dated Aug. 11, 2016, 45 pages.
Japanese Office Action for Japanese Application No. 2014-537645, dated Jun. 14, 2016 with translation, 5 pages.
Japanese Office Action for Japanese Application No. 2014-555092, dated May 24. 2016 with translation, 5 pages.
Non Final Office Action for U.S. Appl. No. 14/888,275, dated Dec. 2, 2016, 24 pages.
Notice of Allowance for U.S. Appl. No. 14/730,833, dated Dec. 2, 2016, 14 pages.
Notice of Allowance for U.S. Appl. No. 14/354,449, dated Nov. 30, 2016, 10 pages.
Japanese Office Action for Japanese Application No. 2015548227, dated Oct. 14, 2016, 5 pages.
Chinese Office Action for Application No. 201280058003.X, dated Oct. 9, 2016, 18 pages.
International Search Report for International Application No. PCT/US2009/037348 dated May 14, 2009.
International Search Report for PCT International Application No. PCT/EP2011/068743 dated Jun. 14, 2012.
International Search Report for PCT International Application No. PCT/EP2012/051773 dated Sep. 17, 2012.
International Search Report for PCT International Application No. PCT/EP2012/071318 dated Jan. 3, 2013.
International Search Report for PCT International Application No. PCT/EP2012/071319 dated Dec. 11, 2012.
Office Action for CN 200980110915.5 (with English Translation), The State Intellectual Property Office of China, dated Feb. 4, 2013.
Supplemental European Search Report for Application No. EP 09 72 1677, dated Oct. 30, 2012.
Entire patent prosecution history of U.S. Appl. No. 13/826,630, filed Mar. 14, 2013, entitled, “Brushroll Cleaning Feature With Spaced Brushes and Friction Surfaces to Prevent Contact.”
Entire patent prosecution history of U.S. Appl. No. 13/826,855, filed Mar. 14, 2013, entitled, “Brushroll Cleaning Feature With Overload Protection During Cleaning.”
Entire patent prosecution history of U.S. Appl. No. 13/826,934, filed Mar. 14, 2013, entitled, “Automated Brushroll Cleaning.”
Entire patent prosecution history of U.S. Appl. No. 13/835,691, filed Mar. 15, 2013, entitled, “Vacuum Cleaner Agitator Cleaner With Power Control.”
Entire patent prosecution history of U.S. Appl. No. 14/462,956, filed Aug. 19, 2014, entitled, “Vacuum Cleaner Brushroll Cleaner Configuration.”
Entire patent prosecution history of U.S. Appl. No. 13/838,035, filed Mar. 15, 2013, entitled, “Vacuum Cleaner Agitator Cleaner With Brushroll Lifting Mechanism.”
Entire patent prosecution history of U.S. Appl. No. 13/826,400, filed Mar. 14, 2013, entitled, “Brushroll Cleaning Feature With Resilient Linkage to Regulate User-Applied Force,” now U.S. Pat. No. 8,671,515, issued Mar. 18, 2014.
Entire patent prosecution history of U.S. Appl. No. 12/405,761, filed Mar. 17, 2009, entitled, “Agitator With Cleaning Features,” now U.S. Pat. No. 8,601,643, issued Dec. 10, 2013.
Entire patent prosecution history of U.S. Appl. No. 14/374,119, filed Aug. 25, 2014, entitled, “Cleaning Arrangement for a Nozzle of a Vacuum Cleaner.”
Entire patent prosecution history of U.S. Appl. No. 14/354,460, filed Jun. 19, 2014, entitled, “Cleaning Nozzle for a Vacuum Cleaner.”
Entire patent prosecution history of U.S. Appl. No. 14/354,449, filed Apr. 25, 2014, entitled, “Cleaning Nozzle for a Vacuum Cleaner.”
Entire patent prosecution history of U.S. Appl. No. 14/354,466, filed Apr. 25, 2014, entitled, “Cleaning Nozzle for a Vacuum Cleaner.”
International Search Report and Written Opinion for International Application No. PCT/IB2014/001050, dated Oct. 28, 2014.
International Search Report and Written Opinion for International Application No. PCT/IB2014/001256, dated Oct. 28, 2014.
International Preliminary Report on Patentability for International Application No. PCT/IB2015/001873, dated Feb. 28, 2017.
Non Final Office Action for U.S. Appl. No. 14/354,466, dated Jan. 27, 2017, 10 pages.
Non Final Office Action for U.S. Appl. No. 14/462,956, dated Feb. 22, 2017, 13 pages.
Chinese Office Action for Chinese Application No. 201280058003.X, dated Apr. 6, 2017 with translation, 17 pages.
Final Office Action for U.S. Appl. No. 14/354,466, dated May 12, 2017, 13 pages.
Notice of Allowance for U.S. Appl. No. 14/354,449, dated Aug. 11, 2017, 9 pages.
Notice of Allowance for U.S. Appl. No. 14/354,466, dated Aug. 1, 2017, 8 pages.
Notice of Allowance for U.S. Appl. No. 14/462,956, dated Jul. 19, 2017, 10 pages.
Non Final Office Action for U.S. Appl. No. 14/374,119, dated Jun. 27, 2017, 8 pages.
Non Final Office Action for U.S. Appl. No. 14/651,059, dated Jul. 17, 2017, 8 pages.
Korean Office Action for Korean Application No. 10-2014-7013892, dated Jun. 30, 2017 with translation, 16 pages.
Non-Final Office Action for U.S. Appl. No. 14/702,034, dated Oct. 16, 2017, 11 pages.
Related Publications (1)
Number Date Country
20140359968 A1 Dec 2014 US
Provisional Applications (1)
Number Date Country
61037167 Mar 2008 US
Continuations (1)
Number Date Country
Parent 12405761 Mar 2009 US
Child 13826630 US
Continuation in Parts (1)
Number Date Country
Parent 13826630 Mar 2013 US
Child 14467697 US