The application relates to articulated mechanisms, such as exoskeletons, legged robots (e.g., four-legged robots, humanoids, etc), wearable robots, and to an actuator system for such articulated mechanisms.
Mobile robotic systems that must bear their own weight, such as wearable robots, exoskeletons and legged robots, need lightweight and efficient actuators to prevent the need for heavy battery packs. They also typically need to be backdrivable for safe and performant interaction with their environment, for instance with the ground for a legged robot or with the user for an exoskeleton. Finally, such useful robot should comply with a wide range of possible force and speed requirements for various tasks and ideally in an efficient way. For instance, locomotion of a given payload (load handling/carrying) at constant speed and constant elevation would theoretically require no mechanical energy but standard electrical gearmotors used in robotic systems lose energy in the form of heat when generating a constant force.
Energy accumulators that can be disconnected have been used in robotic actuators for storing and releasing energy, for instance in legged locomotion leveraging the cyclic motion. Another possible use of energy accumulators is to provide a power boost as they are usually much more power-dense than electric motors. Another use of energy accumulators is to provide a passive source of force that can balance a constant load such as a gravity load without use of external energy. This is the case for instance with static balancing mechanisms that rely on springs to balance the fixed load of an articulated mechanism.
Hydrostatic transmissions have been proposed for wearable robots for placing power sources remotely in a back-pack, as opposed to directly on distal joints where the weight is highly burdensome for a user. Some advantages of hydrostatic transmissions include easy routing through complex kinematics, good force density and/or good backdrivability.
In one aspect, there is provided an actuator system comprising: a fluid actuator having a displaceable member operating an output configured to apply an output force; a fluid system in fluid communication with the fluid actuator to supply the fluid actuator with motive fluid to contribute to the output force, the fluid system including a reservoir configured for storing fluid under pressure, a pressurizing device for increasing a pressure of the fluid in the reservoir, a circuit for directing the fluid from the reservoir to the fluid actuator; and an actuator device operatively connected to the fluid actuator to apply a variable force to the displaceable member to contribute to the output force.
Still further in accordance with the aspect, for example, the fluid actuator is a hydraulic cylinder and the displaceable member is a piston, the actuator device being an electric motor connected to the piston by a piston rod.
Still further in accordance with the aspect, for example, the electric motor and the piston rod form an electro-mechanical actuator device.
Still further in accordance with the aspect, for example, the electro-mechanical actuator device is a ball screw device.
Still further in accordance with the aspect, for example, the fluid actuator is a rotary actuator.
Still further in accordance with the aspect, for example, the actuator device is an electric motor connected to a vane of the rotary actuator.
Still further in accordance with the aspect, for example, the pressure reservoir is part of a spring-loaded cylinder.
Still further in accordance with the aspect, for example, the pressure reservoir is part of a diaphragm reservoir.
Still further in accordance with the aspect, for example, a secondary reservoir may be provided, the pressurizing device pumping fluid from the secondary reservoir to the pressure reservoir.
Still further in accordance with the aspect, for example, the pressurizing device includes a pump.
Still further in accordance with the aspect, for example, the pump includes an electric motor.
Still further in accordance with the aspect, for example, the circuit includes a valve between the pressure reservoir and the hydraulic cylinder to selectively control a supply of the motive hydraulic fluid.
Still further in accordance with the aspect, for example, a hydrostatic transmission may be formed by the fluid actuator and at least one slave actuator for transmission of the output force.
Still further in accordance with the aspect, for example, a plurality of the slave actuator may be present for a single one of the fluid actuator.
Still further in accordance with the aspect, for example, the slave actuator is a slave rotary actuator.
Still further in accordance with the aspect, for example, the slave actuator is a slave cylinder.
Still further in accordance with the aspect, for example, a controller unit may be operatively controlling the pressurizing device and the actuator device.
Still further in accordance with the aspect, for example, the controller unit operatively controls the pressurizing device for the motive hydraulic fluid to maintain a constant pressure.
In accordance with another aspect of the present disclosure, there is provided a system comprising: an articulated mechanism having links interconnected by at least one joint; and an actuator system as above to apply an output force between the links to move the links relative to one another about the at least one joint. The system may be underactuated.
Reference is now made to the accompanying figures in which:
Referring to the drawings are more particular to
From a general standpoint, the actuator system 10 may have various components, subcomponents, devices, systems. This may include in an embodiment a fluid actuator 20, a fluid system that may have a pressure reservoir 30 (referred to herein as the reservoir 30), a pressure source, such as a pump or like pumping device 40, a fluid circuit 50, an actuator device 60 and/or a controller unit 70, or any combination thereof. In a variant, the actuator system 10 is an hydraulic system using a fluid such as oil for transmission of forces. It is considered to use other types of liquids, including water. The actuator system 10 may also be a pneumatic system or a hybrid system using both hydraulics and pneumatics to transmit forces.
Still referring to
In another embodiment, with reference to
A fluid system may be in fluid communication with the fluid actuator 20 to supply the fluid actuator 20 with motive fluid to contribute to the output force. The fluid system may include a pressure reservoir 30 configured for storing fluid under pressure, such as hydraulic fluid. In a variant, the pumping device 40 and the actuator system 10 may be operated to maintain a target pressure, or pressure range, for the fluid in the pressure reservoir 30. A pump device 40 (e.g., a pump, a blower, etc) may be used in conjunction with the pressure reservoir 30 for controlling a pressure of the fluid in the reservoir 30 (e.g., increasing the pressure, decreasing the pressure), and in a fluid circuit 50. The fluid circuit 50 defines fluid communication between the reservoir 30, the pump device 40 and the fluid actuator 20, whereby a fluid pressure is maintained in the fluid system, again toward a target pressure, and/or within a pressure range. Moreover, the reservoir 30 may be sized to enable smaller pressure variations, by having a sufficient volume versus the size of the fluid system, i.e., the displaced volume of the fluid actuator 20. Hence, fluid may be directed from the reservoir 30 to the fluid actuator 20. Thus, the fluid system may contribute to the output force by applying a fluid pressure that can be used to operate the fluid actuator 20, by being applied to one side of the fluid actuator 20. The controller unit 70 can adjust the pressure contribution of the fluid system.
In
The pumping device 40 may have its own reservoir, such as reservoir 40A, and may for example be operated by a motor 40B, or by any other type of actuator. The reservoir 40A may act as a buffer to ensure that a suitable amount of fluid remains in the fluid system. Stated differently, the reservoir 40A is a low pressure volume of fluid in order to supply the pump 40 when it is needed to pump more fluid in the reservoir 30, in order to increase the pressure of the reservoir 30.
An actuator device 60 is operatively connected to the fluid actuator 20, and is operated to apply a variable force to the displaceable member 20A to contribute to the output force, on the output A. Stated differently, the output force may be the combination of force from the actuation of the fluid actuator 20 by fluid pressure, and the force from the actuator device 60. In a variant, the force provided by the actuator device 60 varies at higher frequency than the force from the actuation of the fluid actuator 20 by fluid pressure, but the force from actuation of the fluid actuator 20 by fluid pressure is greater than the force from the actuator device 60. In a variant, the actuator device 60 applies the force onto the displaceable member 20A using a different transmission mechanism than the fluid system. For example, as illustrated, the actuator device 60 is a linear actuator having a rod or like output mechanically connected to the displaceable member 20A. Therefore, when actuated, the actuator device 60 adds to the force applied to the displaceable member 20A, such that the total force applied to the displaceable member 20A may be a combination of the forces from the fluid system and from the actuator device 60. In a variant, the actuator device 60 is a ballscrew system converting an electric force (i.e., torque) into a linear force. Other electromechanical actuators may be used, including electromagnetic actuators with magnetically displaced piston, as an example among others. Stated differently, the actuator device 60 provides a mechanical force, an electromechanical force, a magnetic force to the fluid actuator 20, while the fluid actuator 20 uses fluid pressure. It can be said that the nature of the two forces applied to the output 20A differ.
If the fluid actuator 20 is a rotary actuator, it is possible to use an electric motor of any kind as actuator device 60 to transmit torque to the vane of the rotary actuator. The electric motor, or alternatively hydraulic, pneumatic motors, can be in a direct drive connection with the rotary fluid actuator 20, or may be connected to the rotary fluid actuator 20 by a transmission that may provide a reduction ratio. Thus, the actuator device 60 may be an electric motor, a hydraulic motor, a pneumatic motor, and may include a magnetorheological clutch, gear box or like reduction mechanism or transmission.
Referring to
For the actuator system 10 to have a low mechanical impedance, the actuator device 60, and any transmission thereof (e.g., reduction gearbox, etc) may be selected to have low mechanical impedance, such that any backdriving force required to oppose to the actuator device 60 remains low as well. For example, the actuator device 60 may not be an autoblocking system, when a counter force is applied against the output A. For example, the screw used in
Referring to
In
The actuator system 10 may be part of an underactuated arrangement, with the actuator system 10, providing one degree of actuation shared by numerous outputs A. This is a possibility among others. As another possibility, the fluid system may be connected to both sides of the fluid actuator 20, with appropriate valve arrangement 50C, to be operated in a bi-directional manner. For example,
The controller unit 70 may include a processing unit 71 and a non-transitory computer-readable memory 72 communicatively coupled to the processing unit and comprising computer-readable program instructions executable by the processing unit 70 for operating the actuator system 10. This may include receiving data from sensors 73 (e.g., pressure sensors, etc) to then operate the pumping device 40 and/or the actuator device 60 to maintain the suitable pressure in the fluid system. The controller unit 70 may also control the valves or valve arrangements (50A, 50B, 50C) or a brake, based on a desired operation workflow. As a possible operation strategy, the fluid system can maintain a steady pressure to assist in supporting a steady load by the articulated mechanism. If the steady load varies relatively slowly with time, the pressure of the fluid system can be adjusted by means of the pumping device 40. The actuator device 60 handles faster variations (or higher frequencies) of force desired at the output. As another possible strategy, the fluid system can be operated for quasi-static/slow-variation/low-frequency loads, while the actuator device 60 is operated for the dynamic/fast-changing/high-frequency loads.
The following paragraphs explain some potential benefits of the actuator system 10 of the present disclosure in terms of actuation sizing (weight) and efficiency. The actuator system 10 may be used as part of an exoskeleton. Designing an exoskeleton that supports partially the weight of its user, i.e., that generates a vertical ground reaction force for the right leg, fleg1, and the left leg, fleg2 (in N/kg or m/s2) is challenging, especially if used for various tasks such as:
As an non-limiting example, the actuator system 10 is compared to a baseline actuator system to assess the potential benefits of the actuator system 10 for assisting two knees, in
If the actuator devices 60 used are electric motors, a relevant metric for the energy consumption and the required motor size and weight is the RMS force to be generated. Indeed, motor heating is limited by the required RMS force since it should not exceed its nominal force specification. Also, the efficiency is correlated to how much energy is lost through Joule's power losses given by
PJoule=R(I(t)2)=RIRMS2. Hence, minimizing the RMS force required at the electric motors, fdyn,RMS, reduces the main motors size and the energy storage needed.
The RMS force required at the main motors is computed and compared for Designs A and B to track typical vertical ground reaction force profiles done by young adults for all the tasks. For Design A, the two motors should directly track the output force curves of each leg during the stance, meaning that for out-of-phase tasks (walking and running), each motor is used only 25-50% of the gaits. For Design B, the fluid system offsets the dynamic force fdyn required for the two motors by a given static force fstat. The total ground reaction force at output is:
The optimal static force offset that minimizes the size and heat losses of the motors can be found by solving numerically the following equation:
The constraint limits the peak force needed at the motors to three times its continuous rated force.
Relative to Design A, the fluid system of Design B reduces the total motor size and the battery size due to heat losses by a factor of ≈2.8 for walking, by a factor of ≈1.9 for running, by a factor of ≈2.6 for jumping and by a factor of ≈2.7. It also reduces the required motor peak force which also affects the size of the transmission for the motor (e.g. the gearbox). For non-cyclic tasks such as jumping and sit-to-stands, the actual RMS value in fact depends on the duty cycle of the task, i.e how much time there is between two executions of the task. These values are merely provided as examples.
This analysis focused on the motors and battery size. Ideally, assistive robots should not restrain the natural motion of the wearer. An assistive robot that is mechanically transparent (or backdrivable) induces an important design constraint on the actuator device 60, by limiting the acceptable reduction ratio of its transmission. Strong and backdrivable actuator devices 60 are thus typically heavy. In many cases, the motorization mass saved for Design B will outweigh the extra weight due to its additional fluid system. The true mass saving for the whole actuator system (if so) is specific to the application requirements. The use of high-pressure components can save mass for the whole actuator system 10 by reducing the required flow for a given work-per-stroke specification, thus: 1) reducing the fluid volume in the transmission conduit A2, in the pressure reservoir 30, in the fluid actuator 20 and in the tank A3, 2) reducing the size of the conduit for the same viscous losses, and 3) reducing the size of the fluid actuator 20. Custom multi-port valves could reduce the number of valves required too.
The an actuator system 10 may generally be described as having a fluid actuator having a displaceable member operating an output configured to apply an output force; a fluid system in fluid communication with the fluid actuator to supply the fluid actuator with motive fluid to contribute to the output force, the fluid system including a reservoir configured for storing fluid under pressure, a pressurizing device for increasing a pressure of the fluid in the reservoir, and a circuit for directing the fluid from the reservoir to the fluid actuator; and an actuator device operatively connected to the fluid actuator to apply a variable force to the displaceable member to contribute to the output force.
The above description is meant to be exemplary only, and one skilled in the art will recognize that changes may be made to the embodiments described without departing from the scope of the invention disclosed. Still other modifications which fall within the scope of the present invention will be apparent to those skilled in the art, in light of a review of this disclosure, and such modifications are intended to fall within the appended claims.
The present application claims the priority of U.S. Patent Application No. 63/503,795, filed on May 23, 2023 and incorporated herein in its entirety by reference.
Number | Date | Country | |
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63503795 | May 2023 | US |