The present invention relates generally to cranes and, more particularly to an adaptable boom extension assembly for extending a telescoping boom assembly in a mobile crane.
Various types of boom assemblies for use in cranes or other lifting devices are known in the art. Generally, conventional mobile cranes have an extendable boom assembly including a plurality of telescoping boom sections. Oftentimes, a folded boom extension is stowed alongside the boom assembly. This extension is capable of pivoting into an operative position at the head end of the boom assembly to extend the effective length of the boom assembly, or to change the angular relationship between the head end of the boom assembly and the corresponding hoist line used to lift an object.
An example of this approach is shown in U.S. Pat. No. 4,491,229. In this approach, the boom extension includes a fly section that may be stowed alongside the boom assembly and pivoted to an operative position so as to extend the boom assembly. In the stowed position, an associated jib or “tip” section underlies the base or “fly” section, and in use swings outwardly with the fly section to an aligned position with the boom assembly. If desired, the fly section may be mounted to the head end of the boom assembly while the jib section remains in the stowed position.
While this arrangement accomplishes the goal of selectively increasing the effective length of the boom assembly, it is not without limitation. As one example, the fly and jib sections are quite similar in length, which seriously limits the versatility of this arrangement. Specifically, it is not possible to achieve a shorter lift point using of the fly section only or the combination of the fly section and jib section. In addition, when the fly section either alone or in combination with the jib section is connected to the main boom assembly, the main boom capacity is diminished. Finally, the fly section does not enable the simultaneous use of multiple hoist lines.
Accordingly, a need is identified for a boom extension arrangement that addresses and overcomes the foregoing limitations. Specifically, it is desirable to provide a relatively short “fly” extension stored on the side of the telescopic boom and moved into use without the need for erecting the full extension section, thereby providing a shorter lift point and maximizing the lifting capacity. Compared to past proposals for bringing a separate adaptor section on site, the resulting system would be somewhat less complicated in design, less expensive to manufacture, and easier to install and use.
In accordance with one aspect of the disclosure, a mobile crane for intended use in lifting an object using one or more hoist lines is provided. The crane comprises a boom assembly including at least two telescoping boom sections and a head end. A boom extension assembly is carried alongside the boom assembly in a stowed position. The boom extension assembly comprises a fly section including a first portion adapted for being connected to the head end of the boom assembly in an operative position while a second portion of the fly section adapted for being connected to the first portion remains in the stowed position. The first portion of the fly section is shorter in length than the second portion of the fly section.
In one embodiment, the boom extension assembly further includes a jib section for connection to a first end of the second portion of the fly section. In such instance, the first portion of the fly section is shorter in length than the jib section.
Preferably, the first portion of the fly section includes at least one sheave for receiving a first hoist line. Most preferably, the head end of the boom assembly includes a first sheave for receiving a first hoist line and the first portion of the fly section includes a second sheave for receiving a second hoist line. The two hoist lines maintained in relatively close proximity may thus be used independently to lift or turn an object.
Also preferable is the provision of the first portion of the fly section with a first end having upper and lower members of different lengths. Likewise preferable is to provide the second portion of the fly section with a second end matching the first end of the first portion of the fly section.
The portions of the first boom section may comprise a latticework body. The portions may further include lugs with horizontally aligned apertures for receiving one or more pins for interconnecting them to complete the fly section.
In another aspect, the disclosure pertains to a mobile crane for intended use in lifting an object using first and second hoist lines. The crane includes a boom assembly including at least two telescoping boom sections and a head end including a first sheave for receiving the first hoist line. A boom extension assembly carried alongside of the boom assembly comprises a fly section having a first portion adapted for being connected to the head end of the boom assembly in an active position while a second portion adapted for being connected to the first portion of the fly section remains in a stowed position. The first portion of the fly section includes at least one second sheave for receiving the second hoist line.
In another aspect of the disclosure, a mobile crane for intended use in lifting objects includes a boom assembly with at least two telescoping boom sections and a head end and a boom extension assembly carried on the side of the boom assembly. The boom extension assembly comprises a fly section having a first portion adapted for being connected to the head end of the boom assembly in an active position while a second portion adapted for being connected to the first portion of the fly section remains in a stowed position. The first portion of the fly section includes a first end having upper and lower members of different lengths, and the second portion of the fly section includes a second end matching the first end of the first portion of the fly section.
Another, related aspect of the disclosure is an improvement in a mobile crane including a boom extension assembly carried alongside a telescoping boom assembly in a stowed position and movable to an active position for extending the reach of the telescoping boom assembly. Specifically, the improvement comprises providing the boom extension assembly with at least three releasably attached sections.
A further aspect of the disclosure is a method of selectively extending a telescoping boom assembly of a mobile crane. The method comprises providing a boom extension assembly alongside the telescoping boom assembly in a stowed position. The boom extension assembly comprises a fly section including a first portion shorter in length than a second portion. The method further comprises connecting the first portion of the fly section to a head end of the telescoping boom assembly while the second portion of the fly section remains in the stowed position.
In one embodiment, the method further includes the steps of providing the connected first portion of the fly section with a first hoist line and providing the head end of the boom assembly with a second hoist line. Still further, the method may include the steps of disconnecting the first portion of the fly section from the head end of the telescoping boom assembly, and connecting the first portion of the fly section to the second portion of the fly section. The method may also involve reconnecting the fly section including the first and second portions to the head end of the telescoping boom assembly, as well as optionally connecting a jib section to the fly section.
Still other objects of the present invention will become apparent to those skilled in the art from the following description wherein there is shown and described a preferred embodiment of this invention, simply by way of illustration of one of the modes best suited to carry out the invention. As it will be realized, the invention is capable of other different embodiments and its several details are capable of modification in various, obvious aspects, all without departing from the invention. Accordingly, the drawings and description will be regarded as illustrative in nature and not as restrictive.
The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the disclosed embodiments of the invention.
In the drawings:
a is a side view of the short fly portion of the first boom extension section mechanically connected to a second portion of the first extension section;
b is a side view of the short fly portion disconnected from the second portion of the first boom extension section;
a is a partial side view of the upper half of the short fly portion mechanically connected to a second portion of the boom extension section;
b is a partial side view of the upper half of the short fly extension section of
a is a partial perspective view of the upper half of the short fly portion disconnected from the second portion of the first boom extension section;
b is a partial perspective view of the upper half of the short fly portion of the extension section mechanically connected to the second portion of the boom extension section;
a is a partial side view of the bottom half of the short fly portion mechanically connected to the second portion of the first boom extension section;
b is a partial side view of the bottom half of the short fly portion of the first boom extension section disconnected from the second portion;
a is a partial perspective view of the bottom half of the short fly portion of the first boom extension section disconnected from the second portion;
b is a partial perspective view of the bottom half of the short fly portion of the first boom extension section mechanically connected to the second portion;
a, 10b, and 10c are perspective, top, and side views of the main boom assembly with the boom extension assembly in a stowed position;
a-11c are top views illustrating the progression of the short fly portion of the boom extension assembly erected into the operating position; and
a, 12b, and 12c are perspective, top, and side views of the main boom assembly with the short fly portion in the operative position and the remaining portions of the boom extension assembly stored alongside the main boom assembly.
Reference is now made to
In accordance with one aspect of the disclosure, a first boom extension, or “fly,” section 18 is provided for use in selectively extending the length of the telescoping boom assembly 12. In the illustrated embodiment, this first boom extension section 18 tapers from a wider extent at one end to a narrower extent at the other, and is “adaptable” to different configurations in use (including one in which a shorter lift point than heretofore possible can be easily and efficiently achieved). To accomplish this, the “fly” or first boom section 18 is divided into at least a first portion 18a and a second portion 18b removably connected to the first portion in a manner outlined further in the following description.
Before discussing the possible uses of the adaptable boom extension section 18, the details of one embodiment of the first portion 18a are best shown in
The first portion 18a of the boom extension section 18 also includes a pair of generally parallel cylindrical rods 38 arranged below and generally aligned with the bars 48. These rods 38 terminate in bottom adapter lugs 40. Similar to lugs 36, these adapter lugs 40 have vertically aligned holes 42 for receiving lower pins 54 to form a connection with the head end 12a of the boom assembly 12. Tapered “dead” ends 50 of the rods 38 include openings 52 for receiving transverse fasteners, such as pins, to form a secure connection with the second portion 18b of the boom extension assembly 18.
This first portion 18a of the boom extension section 18 further includes at least one, and most preferably a plurality of sheaves or pulleys, which may be used to guide one or more hoist lines used for lifting one or more objects during operation of the crane 10. In the particular embodiment illustrated, a pair of sheaves 20, 22 provided at one end of the first portion 18a of the boom extension section 18, while an intermediate deflector sheave 32 is located approximately in the upper middle of this first portion 18a. As will be understood upon reviewing the description that follows, this arrangement potentially allows for multiple hoist lines to be used in connection with the first portion 18a of the boom extension section 18.
Referring specifically to
Turning to
Referring now to
Similar to the first portion 18a of the boom extension section 18, the second portion 18b preferably also includes sheaves or pulleys for accommodating one or more hoist lines. Specifically, at least one hoist sheave 76 may be used to guide ropes or cables attached to hooks during operation of the crane 10. Further, a deflector sheave 80 may also be provided to deflect and guide the hoist line to these relatively remote hoist sheave 76.
As should be appreciated, the corresponding end of the second portion 18b of the boom extension section 18 generally matches with the tapered end of the first portion 18a. Specifically, and with reference to
From reviewing the figures accompanying the foregoing discussion, it can be understood that the first portion 18a of the boom extension 18 is substantially shorter than the second portion 18b. Specifically, the first portion 18a at its greatest extent in the longitudinal direction D is no greater than (and preferably less than) about half as long as the second portion 18b. The advantages of this relative disparity in length among the portions 18a, 18b of the common first boom extension section 18 will be best understood upon reviewing the remainder of the description.
With reference to
In the active position, the first portion 18a of the first boom extension section 18 is secured to the head end 12a of the main boom assembly 12 by one of the pair of top adapter lugs 36. In particular, one of the pair of top adapter lugs 36 receives an upper arm 74 associated with the head end 12a of the main boom assembly 12. This arm 74 has a mating hole that corresponds to the vertically aligned holes 42 in the top adapter lug 36. The upper pin 44 is inserted through the mating hole and corresponding holes 42 in the top adapter lug 36 to secure the first portion 18a to the main boom assembly 12. The lower pins 54 may be inserted through matching apertures in a lower arm 84 associated with the boom head end 12a and the holes 42 of the bottom adapter lug 40.
As should now be appreciated, an advantage of this arrangement is the ability to employ the first, shorter portion 18a of the boom section 18 without deploying any additional section(s) stored alongside the main boom assembly 12. Turning to
As should be appreciated, one of the advantages afforded by the independent use of the shorter first portion 18a of the first boom extension section 18 is the ability to simultaneously use multiple hoist ropes in close proximity. Specifically, with reference back to
In the situation where a further extension of the boom is desired, the pinned connection between the first and second portions 18a, 18b in the stowed position may be maintained, and the single boom extension section 18 pivoted into the operative condition and fully connected to the head end 12a. This may also be done with the optional jib section 72 in place, to thereby provide a further extension of the telescoping boom assembly 12.
Although considered optional, the boom extension 18 may also be provided with the ability to be angularly offset relative to the head end 12a of the telescoping boom assembly 12, as is conventional. Actuators, such a hydraulic cylinders (not shown), may also be used to provide tufting capability to the boom extension section 18, as is also conventional.
In summary, it will be realized that the results and advantages of the present invention are to provide a boom extension section 18 that can be adapted to a shorter length, such as by using only first portion 18a, while also capable of use in a longer configuration and furthermore in combination with another interconnected boom extension section 72. Advantageously, the independent use of the shorter extension increases the versatility of the crane, such as by providing a shorter lift point without the need for bringing a separate adapter on site. When the short “fly” portion 18a of the boom extension section 18 is used alone, it is possible to use the crane in tighter places than might be possible with a longer extension section. Hoisting capability would also increase, including possibly by the use of two independent hoist lines maintained in relatively close proximity (which advantageously can be independently manipulated to turn objects in an efficient and effective manner).
The foregoing description of certain embodiments provides the best illustration of the principles of the invention and its practical application to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally and equitably entitled.
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