Information
-
Patent Grant
-
6776017
-
Patent Number
6,776,017
-
Date Filed
Thursday, November 8, 200123 years ago
-
Date Issued
Tuesday, August 17, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Hasse Guttag & Nesbitt
- Nesbitt; Daniel F.
- Guttag; Eric W.
-
CPC
-
US Classifications
Field of Search
US
- 070 495
- 070 492
- 070 496
- 070 358
- 070 365
- 070 366
- 070 337
- 070 338
- 070 377
- 070 386
- 070 392
- 070 DIG 21
- 070 DIG 22
- 070 DIG 75
-
International Classifications
-
Abstract
An adaptable lock 10 assembly and a method of using the lock 10 assembly in order to reprogram a lock 10 to accept a key different from the key which originally operated the lock 10. The lock 10 assembly includes a housing 12 with a bore 14 disposed through the housing 12 and a plug 16 rotatably mounted in the bore 14. The plug 16 includes at least one radial slot 18 which is disposed in the plug 16 along the circumference of the plug 16. The plug 16 further includes a longitudinal slot used as a keyway 22 which is adapted to receive a key. The assembly further includes first and second radial tumblers 30, 32 which are disposed in the radial slot 18 and are capable of being in an engaged or disengaged relationship. The distal ends of the first and second radial tumblers 30, 32 extend into the keyway 22 to provide a pattern of ridges along the longitudinal inner walls of the keyway 22. When the first and second radial tumblers 30, 32 are engaged in a first position, a first key 24 fits the lock 10. The first and second radial tumblers 30, 32 may be disengaged in order to reprogram the lock 10 to a second key 44.
Description
FIELD OF INVENTION
This invention relates generally to cylinder locks, and more particularly to a programable cylinder lock which allows for adapting the lock to operate upon insertion of a key having a different configuration than a key to which the lock was originally adapted.
BACKGROUND OF THE INVENTION
In many organizations, such as businesses, apartment buildings, hotels, etc., it is generally desirable to customize the locks to the particular organization. There are two general methods by which keys and locks may be customized. A first method involves reconfiguring the drivers and tumblers in the lock so that a key with a particular top edge contour may operate the locks of the organization. The second method is by configuring the keyways in the locks to accept keys having a unique pattern of longitudinal contours formed in their sides. The purpose of the exclusivity generated by these methods is to prevent unauthorized entry into the organization. By this second method, it is not sufficient for opening the lock that one have a key having a top edge contour appropriate to the lock; the key must also include an appropriate longitudinal contour of grooves and/or ridges.
In general, standard locks include a housing which has a cylindrical bore therein. An elongated plug is rotatably mounted in the bore. A plurality of apertures extend through the housing and into the plug. A number of drivers and tumblers are positioned in these apertures and capable of being positioned in the plug and housing in such a manner as to allow for rotational movement of the plug in response to a main key inserted in the lock. The arrangement and construction of the lock provides for the drivers and/or tumblers to be positioned in the apertures between the plug and housing to prevent relative rotation between the plug and the housing when the wrong main key or no main key is inserted in the lock. However, the relative positioning of the drivers, tumblers, plug, and housing is such that, when the proper key is inserted, the drivers are positioned in the apertures substantially wholly within the housing and the tumblers are positioned in the apertures substantially wholly within the plug such that the plug can be rotated to an unlocking position. Many locks or sets of locks also include two types of keys: tenant keys and master keys. In general, each tenant key will only open one lock of a particular subset of locks, whereas a master key may open all the locks of the subset.
Over the course of time, the security of an organization may become compromised by the loss of control of one or more of the keys. For example, in apartment buildings, hotels, or motels, a guest or renter may leave and inadvertently or intentionally retain a key. When this occurs, subsequent occupants or tenants cannot be secure in their persons and property. Thus it would be desirable to easily and quickly reprogram the locks to accept a new key or set of keys. Locks that can be easily changed are also desired by businesses where several employees are in possession of keys to fit the locks. In such situations, an employee may be discharged or quit, but retain possession of a key. Further, an employee may lose a key, thus placing the security of the locked area in doubt.
When keys are lost or are possessed adversely, the general response is to change the locks fitting the lost key to require a key with a new top edge contour to correspond to different length tumblers. Generally, the shape of the longitudinal inner walls of the keyway which confronts the longitudinal contour on the side of the key is not changed due to the generally exorbitant cost of such a change.
The excessive expense of changing the pattern of the longitudinal walls of the keyway arises from the structure of the locks themselves. In general, as described above, locks designed for exclusive use by one organization include a plug rotatable within a lock housing for unlocking doors, etc. The key is inserted into a slot, or keyway, extending longitudinally into the plug and rotated to rotate the plug. Locks have generally been customized for a particular key blank by forming a set of ridges on the portions of the plug forming the walls of the keyway, the ridges extending parallel to the longitudinal axis of the keyway. The key blanks are provided with a corresponding set of grooves so that the ridges and grooves will mesh when the proper key is inserted into the keyway. If the key includes an improper pattern of longitudinal contours, the contour of the keyway will obstruct the key from being inserted.
Thus, in order to change the contour of the longitudinal inner walls of the keyway, it would be necessary to alter the plug in the lock. Since it is not economically feasible to add ridges within the narrow confines of a keyway, it is difficult to change the plug to prevent insertion of a key for which the plug and keyway were originally manufactured.
Previous attempts to correct the problems and drawbacks with replacing key blanks and redesigning the configuration of keyways in plugs have involved such methods as providing a set of bores which extend parallel to the longitudinal axis of the keyway and pins which slide in and out of the keyway with the end of the pins protruding into the pathway of the keyway. By removing and replacing and/or adding additional pins into the bores, the configuration of the wall of the keyway and thus the proper key to be inserted may be changed. However, this method requires removing and inserting the pins, which is a tedious and time consuming task.
Thus, it would be desirable to provide and construct a lock which permits rapid change the positioning of tumblers to accept a key of a different design. It would further be desirable to construct a lock to permit inexpensive change of keyway and key design. It would further be desirable to provide a lock which allows the operative key to be changed without removal of the plug from the lock, and/or other disassembly of the lock structure.
SUMMARY OF THE INVENTION
The present invention solves the problems and eliminates the drawbacks of locks as described in the background of the invention. The present invention does so by providing both an adaptable lock and a method of using the lock in order to reprogram the lock to accept a second key having a longitudinal contour different from a first key which originally operated the lock. This longitudinal contour may include ridges and/or grooves.
The lock includes a housing with a bore disposed through the housing and a plug rotatably mounted in the bore. This plug includes at least one first groove, referred to as a radial slot, disposed concentrically about and radially outwardly from the longitudinal axis of the plug. The plug further includes a first orifice, which may be a longitudinal slot used as a keyway, which is adapted to receive a key. The lock further includes first and second radial tumblers which are disposed in the radial slot. These first and second radial tumblers may be engaged with one another or disengaged from one another.
In one embodiment of the present invention, the engagement or disengagement of the first and second radial tumblers may be provided by the positioning of a retainer. When this retainer contacts the first radial tumbler, it moves the first radial tumbler into engagement with the second radial tumbler. When the retainer does not contact the first radial tumbler, the first and second radial tumblers disengage. When engaged, the first and second radial tumblers move cooperatively with one another. When disengaged, the second radial tumbler can move independently of the first radial tumbler. The distal ends of the first and second radial tumblers extend into the keyway and contact and engage the pattern created by the longitudinal contour of the key. An operator may move the retainer in and out of engagement with the first radial tumbler by inserting a reset tool into a second orifice, referred to as a reset slot, which intersects a cavity housing the retainer. This action lifts the retainer away from and out of engagement with the first radial tumbler, thus allowing the second radial tumbler to move independently of the first radial tumbler.
The method of using the lock of the present invention involves inserting a first key to which the lock is programmed to operate into the longitudinal keyway of the lock. The first and second radial tumblers are then disengaged one from another. The first key is then removed from the longitudinal slot and the second radial tumbler, now disengaged from the first radial tumbler, moves freely and independently of the first radial tumbler. The second key, having a different longitudinal contour than the first key, is then inserted into the reset slot. As this happens, the second radial tumbler moves to match the longitudinal contour of the second key. The first and second radial tumblers are then engaged with one another, thus placing them in a configuration adapted to the longitudinal contour of the second key.
Alternate embodiments of the invention may include multiple pairs of radial tumblers, each pair disposed in one of multiple radial slots disposed in the plug.
The method of reconfiguring the lock of the present invention as described above can be used to reconfigure the radial tumblers in order to change tenant keys which can properly operate the lock. Yet another embodiment of the present invention allows for changing the master keys which can properly operate the lock. In particular, this alternate embodiment allows for changing the configuration of the lock to accept a second master key having a different longitudinal contour than a first master key. In one such embodiment, a second set of radial tumblers, or a second set of multiple pairs of radial tumblers are disposed in a master radial slot or master radial slots located along the side of the plug opposite the radial tumblers used to program the lock for a tenant key.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with a general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the principles of the invention.
FIG. 1
is a perspective, disassembled view of the components of the lock assembly of the present invention;
FIG. 2A
is a cross-sectional view of the plug of the lock assembly of the present invention depicting a series of radial tumblers and retainers in accordance with the principles of the present invention;
FIG. 2B
is a cross-sectional view taken along line
2
B—
2
B of
FIG. 2A
;
FIG. 3A
is a cross-sectional view of the plug of the lock assembly of the present invention depicting the positioning of the radial tumblers and retainers when a first key is inserted into the keyway in accordance with the principles of the present invention;
FIG. 3B
is a cross-sectional view taken along line
3
B—
3
B of
FIG. 3A
;
FIG. 4A
is a cross-sectional of the plug of the lock assembly of the present invention depicting the first key inserted and rotated one-quarter turn clockwise with a reset tool inserted into a reset slot in accordance with the principles of the present invention;
FIG. 4B
is a cross-sectional view taken along line
4
B—
4
B of
FIG. 4A
;
FIG. 5A
is a cross-sectional view of the plug of the lock assembly of the present invention showing the plug rotated back to an originating position with the first key removed and the reset tool still inserted in the reset slot in accordance with the principles of the present invention;
FIG. 5B
is a cross-sectional view taken along line
5
B—
5
B of
FIG. 5A
;
FIG. 6A
is a cross-sectional view of the plug of the lock assembly of the present invention showing a second key inserted into the keyway and the reset tool remaining inserted in the reset slot in accordance with the principles of the present invention;
FIG. 6B
is a cross-sectional view taken along lines
6
B—
6
B of
FIG. 6A
;
FIG. 7A
is a cross-sectional view of the plug of the lock assembly of the present invention showing the second key inserted in the plug rotated one-quarter turn with the reset tool now removed from the reset slot in accordance with the principles of the present invention;
FIG. 7B
is a cross-sectional view taken along line
7
B—
7
B of
FIG. 7A
;
FIG. 8A
is a cross-sectional view of the plug of the lock assembly of the present invention showing the plug rotated to its original position and the second key removed with the radial tumblers now held in a new configuration in accordance with the principles of the present invention;
FIG. 8B
is a cross-sectional view taken along line
8
B—
8
B of
FIG. 8A
;
FIG. 9
is a perspective view of the first and second radial tumblers in accordance with the principles of the present invention;
FIG. 10
is an enlarged view of the interaction between retainer and first and second radial tumblers encircled in
FIG. 2A
as No.
10
;
FIG. 11A
is a cross-sectional view of the plug of the lock assembly of the present invention depicting a series of radial tumblers and retainers and an anti-tamper pin in accordance with the principles of the present invention;
FIG. 11B
is a cross-sectional view taken along line
11
B—
11
B of
FIG. 11A
;
FIG. 12A
is a perspective side view of a first key to operate the lock assembly of the present invention depicting a longitudinal contour to correspond to the radial tumblers of the lock assembly of the present invention;
FIG. 12B
is an end view of the first key of
FIG. 12A
;
FIG. 12C
is a cross-sectional view of the first key taken along line
12
C—
12
C of
FIG. 12A
;
FIG. 13A
is a perspective side view of a tenant change key to operate the lock assembly of the present invention depicting a longitudinal contour to correspond to the radial tumblers of the lock assembly of the present invention and also depicting an anti-tamper groove;
FIG. 13B
is an end view of the first tenant change key of
FIG. 13A
;
FIG. 13C
is a cross-sectional view of the first tenant change key taken along line
13
C—
13
C of
FIG. 13A
;
FIG. 14A
is a perspective side view of a first master change key to operate the lock assembly of the present invention depicting a longitudinal contour to correspond to the radial tumblers of the lock assembly of the present invention and also depicting an anti-tamper groove;
FIG. 14B
is an end view of the first master change key of
FIG. 14A
;
FIG. 14C
is a cross-sectional view of the first master change key taken along line
14
C—
14
C of
FIG. 14A
;
FIG. 15A
is a perspective side view of a second key to operate the lock assembly of the present invention depicting a longitudinal contour to reset the radial tumblers of the lock assembly of the present invention;
FIG. 15B
is an end view of the second key of
FIG. 15A
;
FIG. 15C
is a cross-sectional view of the second key taken along line
15
C,
15
C of
FIG. 15A
;
FIG. 16A
is a perspective side view of a second tenant change key to operate the lock assembly of the present invention depicting a longitudinal contour to reset the radial tumblers of the lock assembly of the present invention and also depicting an anti-tamper groove;
FIG. 16B
is an end view of the second tenant change key of
FIG. 16A
;
FIG. 16C
is a cross-sectional view of the second tenant change key taken along line
16
C,
16
C of
FIG. 16A
;
FIG. 17A
is a perspective side view of a second master change key to operate the lock assembly of the present invention depicting a longitudinal contour to reset the radial tumblers of the lock assembly of the present invention and also depicting an anti-tamper groove;
FIG. 17B
is an end view of the second master change key of
FIG. 17A
;
FIG. 17C
is a cross-sectional view of the second master change key taken along line
17
C—
17
C of
FIG. 17A
; and
FIG. 18
is a perspective view of a reset tool in accordance with the principles of the present invention.
DETAILED DESCRIPTION
The present invention reduces the problems and eliminates the drawbacks as discussed above in the background of the invention. Referring to the Figures, in the illustrated embodiment the present invention does so by providing an adaptable lock
10
which includes a housing
12
having a bore
14
therein and a plug
16
rotatably mounted in the bore
14
of the housing
12
. This plug
16
includes at least one first groove in the form of a radial slot
18
disposed in the circumference of the plug
16
circumferentially about and radially outwardly from the longitudinal axis
20
of the plug
16
. This radial slot
18
forms a cavity through and within the outer periphery of the plug
16
. The plug
16
further includes a first orifice which may be in the form of a longitudinal slot, referred to as a keyway
22
, adapted to receive a first key
24
. This keyway
22
allows for the insertion of a first key
24
having a longitudinal contour
26
of grooves and/or ridges and a top edge contour
28
. A first radial tumbler
30
and second radial tumbler
32
may be disposed in the radial slot
18
, each of the first and second radial tumblers
30
,
32
including distal ends
70
,
72
, respectively, which extend into the keyway
22
. The first and second radial tumblers
30
,
32
include sides
34
,
36
capable of being placed in confronting engagement with one another. The confronting sides axially adjacent faces of the first and second radial tumblers
30
,
32
include a series of teeth
38
,
40
which are capable of meshing to facilitate the engagement of the first and second radial tumblers
30
,
32
. A retainer
42
is also provided in a cavity
33
disposed in the plug
16
directly adjacent to and continuous with the radial slot
18
. This retainer
42
is adapted to contact and confront the first radial tumbler
30
. When the retainer
42
contacts the first radial tumbler
30
, the first and second radial tumblers
30
,
32
are held in engagement such that they cannot move relative to one another, but rather, move cooperatively. When the retainer
42
is not in contact with the first radial tumbler
30
, the first and second radial tumblers
30
,
32
disengage such that they can be moved relative to one another. This allows the repositioning of the first and second radial tumblers
30
,
32
relative to one another to alter the configuration of distal ends
70
,
72
protruding into the keyway
22
. Thus, once the first and second radial tumblers
30
,
32
are repositioned and re-engaged, the lock
10
will now accept a second key
44
having a different longitudinal contour
46
than the first key
24
.
In general, the lock
10
includes housing
12
with bore
14
through the housing
12
for receiving plug
16
. The housing
12
and plug
16
of the lock
10
include vertical apertures
48
within which drivers
50
and tumblers
52
are disposed. The tumblers
52
are positioned in the vertical apertures
48
such that they extend into the keyway
22
of the plug
16
. The drivers
50
rest in the vertical apertures
48
atop the tumblers
52
. A driver spring
54
, located within each vertical aperture
48
between the top of the housing
12
and the driver
50
, biases the drivers
50
and tumblers
52
in a downward fashion such that the tumblers
52
project into the keyway
22
of the plug
16
when no key is inserted.
When a first key
24
is inserted into the keyway
22
, the tumblers
52
and drivers
50
are raised consistent with the top edge contour
28
of the key. If the proper key has been inserted, the confronting lower end
56
of the driver
50
and upper end
58
of the tumbler
52
will be disposed along the shear line
60
of the lock
10
. The shear line
60
is located where the outer circumference of the plug
16
confronts the surface of the bore
14
. Thus, the proper key will raise the respective tumblers
52
and drivers
50
to allow for rotation of the plug
16
within the housing
12
of the lock
10
. As the plug
16
rotates, the drivers
50
will be disposed substantially wholly within the housing
12
in a first portion
62
of the apertures
48
, and the tumblers
52
will be disposed substantially wholly within the plug
16
in a second portion
64
of the apertures
48
. The first key
24
includes a first longitudinal contour
26
disposed at least along one side of the key and a top edge contour
28
. Alternatively, the longitudinal contour may be disposed on both sides of the key
24
.
More specifically, and with particular reference to
FIG. 1
, the body
84
of the lock
10
, of the illustrated embodiment, is generally cylindrical in configuration and is provided with a flange
86
at one end to abut a door or other member in which the lock
10
may be installed. A portion of the body
84
may be threaded (not shown) near the opposite end to permit the lock
10
to be secured to an object requiring locking. The bore
14
is formed in the housing
12
of the lock
10
and extends through the housing
12
about a longitudinal axis and intersects both ends of the housing
12
. The plug
16
of the illustrated embodiment includes a cylindrical body configured such that in the assembled lock
10
, the periphery of the plug
16
confronts the surface of the bore
14
of the lock
10
, with the longitudinal axes of the bore
14
and plug
16
being substantially coaxial. A latch member (not shown) may be secured on the other end of the plug
16
to engage a recess (not shown) to lock the object in which the lock
10
is installed.
Referring now to
FIGS. 1
,
2
A, and
2
B, in the illustrated embodiment of the present invention the vertical apertures
48
extend in a manner substantially orthogonal with respect to the longitudinal axis
20
of the plug
16
. The vertical apertures
48
extend through a portion of the plug
16
to intersect the bore
14
and extend further into the housing
12
of the lock
10
. Thus, the first portion
62
of each vertical aperture
48
intersects the housing
12
and the bore
14
, and the second portion
64
of each vertical aperture
48
intersects the periphery of the plug
16
and the keyway
22
. Driver
50
is disposed at least within each first portion
62
, and includes a driver spring
54
between the top of each vertical aperture
48
and each driver
50
to urge the driver
50
generally toward the bore
14
. When no key is inserted into the keyway
22
, the force of the driver spring
54
causes at least a portion of each driver
50
to project into the second portion
64
of each vertical aperture
48
.
Each second portion
64
is axially aligned with a respective first portion
62
of each vertical aperture
48
when the plug
16
has not been rotated. The tumbler
52
is disposed within the second portion
64
of each vertical aperture
48
and portions of each tumbler
52
extend into the keyway
22
due to the force of the driver
50
and driver spring
54
. Additionally, the upper end
58
of each tumbler
52
thus contacts and confronts the lower end
56
of each driver
50
. It will be apparent to those of skill in the art that while the illustrated embodiment of the lock
10
of the present invention is depicted as having a particular plurality of drivers and tumblers, alternate embodiments of the lock may include one pair of driver and tumbler, or multiple pairs of drivers and tumblers of lesser or greater number than that depicted in the illustrated embodiment.
Referring to
FIGS. 2A
,
2
B,
9
,
10
,
12
A, and
12
B, a first radial tumbler
30
and a second radial tumbler
32
may be located in a radial slot
18
which is disposed in the circumference of the plug
16
along the longitudinal axis of the plug
16
. These first and second radial tumblers
30
,
32
may be disposed movably within the radial slot
18
in the plug
16
in a manner concentric about the longitudinal axis
20
of the plug
16
. The first and second radial tumblers
30
,
32
are biased toward the keyway
22
of the plug
16
by a radial tumbler spring
68
. As a result, the distal ends
70
,
72
of the first and second radial tumblers
30
,
32
project into the keyway
22
, thereby forming a pattern of distal ends
70
,
72
within the keyway
22
. Thus, not only must the top edge contour
28
of the key
24
be of correct shape to raise the drivers
50
and tumblers
52
to match the shear line
60
of the lock
10
, but the longitudinal contour
26
on the first key
24
must be such as to allow the key
24
to mesh with distal ends
70
,
72
of the first and second radial tumblers
30
,
32
which extend into the keyway
22
of the plug
16
in such a configuration as to allow the plug
16
to be rotated.
In the illustrated embodiment of the present invention, a plurality of pairs of radial tumblers
30
,
32
are disposed within radial slots
18
in the sidewall of the plug
16
. Each pair includes a first radial tumbler
30
and a second radial tumbler
32
. For purposes of the disclosure, only one pair of first and second radial tumblers
30
,
32
will be described although it will be apparent to those skilled in the art that while the lock
10
of the present invention would operate with one pair of first and second radial tumblers
30
,
32
, alternatively, multiple pairs may be provided along one side of the plug
16
. Additionally, only one pair of first and second radial tumblers
30
,
32
is depicted in the disassembled view of
FIG. 1
although it will be apparent to those skilled in the art that multiple pairs may be provided. Also, alternatively, and as shown in the illustrated embodiment, a secondary pair or pairs of first and second radial tumblers
30
′,
32
′ may be provided on the opposite side of the plug
16
such that the distal ends
70
,
72
,
70
′,
72
′ of the radial tumblers
30
,
32
,
30
′,
32
′ project into each side of the keyway
22
.
Referring now to
FIGS. 1
,
2
A,
2
B,
9
,
10
,
12
A, and
12
B, the first and second radial tumblers
30
,
32
are capable of being held in confronting and engaging relationship with one another by a series of first teeth
38
disposed on a side
34
of the first radial tumbler
30
and a matching series of second teeth
40
on a side
36
of the second radial tumbler
32
. These series of first and second teeth
38
,
40
are adapted to mesh with one another so that the first and second radial tumblers
30
,
32
move cooperatively with one another when engaged. When these teeth
38
,
40
are disengaged one from another, the first and second radial tumblers
30
,
32
may move independently of one another.
The retainer
42
, of the illustrated embodiment, may be adapted to interact with the first radial tumbler
30
in order to cause the first and second radial tumblers
30
,
32
to engage and/or disengage depending on the positioning of the retainer
42
. In an alternate embodiment, the retainer
42
may be adapted to confront the second radial tumbler
32
. The retainer
42
may be adapted to be movably disposed in a cavity and to be positioned adjacent to the first radial tumbler
30
in the illustrated embodiment. When the retainer
42
is disposed in a first position (as shown in FIG.
2
A), it contacts a side
67
of the first radial tumbler
30
opposite the series of first teeth
38
. When the retainer
42
is in the first position, it also confronts the distal wall of the cavity. Thus, as the retainer
42
is placed in the first position, it forces the first radial tumbler
30
to move in a direction substantially parallel to the longitudinal axis
20
of the plug
16
and toward the second radial tumbler
32
to contact and confront the second radial tumbler
32
such that the series of first and second teeth
38
,
40
of the first and second radial tumblers
30
,
32
engage.
The retainer
42
may be moved from the first position to a second position in order to allow the first and second radial tumblers
30
,
32
to disengage as will be described more fully below. As the first and second radial tumblers
30
,
32
are disengaged, the second radial tumbler
32
can be moved relative to the first radial tumbler
30
. Thus, when the retainer
42
is moved from the second position back to the first position, the first and second radial tumblers
30
,
32
may re-engage one another in a different configuration or relationship as compared to their original engaged position. In the lock of the illustrated embodiments, this allows the extent to which the distal end
72
of the second radial tumbler
32
protrudes into the keyway
22
to be altered, thereby necessitating a second key
44
, having a different longitudinal contour
46
than the first key
24
, to open the lock
10
.
It will be appreciated by those of skill in the art that the first and second radial tumblers
30
,
32
can be reconfigured relative to one another in any number of ways dependent on the number of teeth
38
,
40
of the radial tumblers
30
,
32
. For example, in one embodiment, the radial tumblers may be reconfigured in five different positions. Alternate embodiments of the invention may include greater than or less than five positions. In the particular illustrated embodiment, the first radial tumbler
30
is held in a constant position and the second radial tumbler
32
is repositioned relative to the first radial tumbler
30
. Thus, the extent to which the distal end
70
of the first radial tumbler
30
protrudes into the keyway
22
does not change. In alternate embodiments, both the first and second radial tumblers
30
,
32
may be repositioned.
A radial tumbler spring
68
is disposed in confronting relationship with the second radial tumbler
32
between the top edge
94
of the second radial tumbler
32
and the upper sidewall
96
of the plug
16
. When the first and second radial tumblers
30
,
32
are engaged, this spring
68
biases the first and second radial tumblers
30
,
32
away from the upper sidewall
96
and toward the keyway
22
, such that the distal ends
70
,
72
of the first and second radial tumblers
30
,
32
project into the keyway
22
of the plug
16
. The distal ends
70
,
72
of the first and second radial tumblers
30
,
32
, in the illustrated embodiment, are beveled such that a key being inserted into the keyway
22
may move past the first and second radial tumblers
30
,
32
. When the first and second radial tumblers are disengaged, the radial tumbler spring
68
biases the second radial tumbler
32
toward the keyway
22
so that it may be repositioned with respect to the first radial tumbler
30
.
The plug
16
, in the illustrated embodiments of the lock
10
of the present invention, also includes a second orifice in the form of a reset slot
74
which, in the illustrated embodiment, extends along a plane substantially parallel to the longitudinal axis of the plug
16
and intersects each radial slot
18
. This reset slot
74
provides for the insertion of a reset tool
76
to displace the retainer
42
, which confronts the first radial tumbler
30
. Upon insertion of the reset tool
76
, the retainer
42
is displaced from a first position to a second position.
As described above, the reset slot
74
is disposed through the periphery of the plug
16
for the insertion of the reset tool
76
which causes the retainer
42
to move from a first position to a second position. The retainer
42
, in the illustrated embodiment, is shown as a ball bearing. However, it will be apparent to those skilled in the art that other objects may be amenable to use as a retainer
42
. As the reset tool
76
is inserted into the reset slot
74
, it contacts the retainer
42
and forces it to move away from the first radial tumbler
30
, thus allowing the first and second radial tumblers
30
,
32
to disengage. As can be seen from the Figures, and as will be appreciated by those of skill in the art, the retainer
42
also operates as a “gate” to prevent the insertion of the reset tool
76
by blocking the reset slot
74
, unless the plug
16
has been rotated to the proper position to allow the movement of the retainer
42
from the first position to the second position. The housing
12
and the plug
16
of the lock
10
each include an indicia mark to be used in conjunction with the reset tool
76
in reprogramming the lock
10
, as will be discussed more fully below in describing the use of the lock
10
.
The lock
10
further includes a sidebar
78
which is disposed in a longitudinal sidebar slot
80
. Both the sidebar
78
and sidebar slot
80
extend along a plane substantially parallel to the longitudinal axis
20
of the plug
16
. At least one sidebar spring
82
is contained within the housing
12
and confronts the sidebar
78
in order to bias the sidebar
78
radially outwardly from the longitudinal axis
20
of the plug
16
.
The sidebar
78
, of the illustrated embodiment, extends substantially the length of the plug
16
and includes a projection
100
on a first side thereof. The projection
100
is adapted to mate with a second groove
102
which is disposed in the housing
12
of the lock
10
. As described above, the plug
16
of the housing
12
further includes the sidebar slot
80
disposed in the periphery of the plug
16
in order to house the sidebar
78
. At least one lug
104
extends from a second side of the sidebar
78
toward the first and second radial tumblers
30
,
32
. The lug
104
, in the illustrated embodiment, is disposed substantially opposite from the projection
100
. The sidebar spring
82
biases the sidebar
78
away from the first and second radial tumblers
30
,
32
in such manner that the projection
100
of the sidebar
78
may be disposed within the second groove
102
when the plug
16
is not being rotated. In the illustrated embodiment, two sidebar springs
82
are used to bias the sidebar
78
.
As can be seen in the illustrated embodiment, the first and second radial tumblers
30
,
32
further include sidebar grooves
105
,
107
respectively, which allow for movement of the radial tumblers
30
,
32
even while the sidebar
78
is held in position with projection
100
in the second groove
102
. The sidebar groove
105
in the first radial tumbler
30
is only of a depth sufficient to house the length of the sidebar
78
when the projection
100
is disposed in the second groove
102
. The first radial tumbler
30
further includes a sidebar notch
106
which extends from the sidebar groove
105
in a direction orthogonal to and substantially toward the longitudinal axis
20
of the plug
16
. The sidebar groove
107
of the second radial tumbler
32
is of the depth equal to that of the sidebar notch
106
of the first radial tumbler
30
.
With no key or an improper key inserted in the keyway
22
, the radial tumblers
30
,
32
will be disposed within the radial slot
18
such that the sidebar
78
will not be aligned over the sidebar notch
106
. Thus, any attempted rotation of the plug
16
will be prevented by the location of the projection
100
in the second groove
102
of the housing
12
(FIG.
2
B). When a proper key
24
is inserted in the keyway
22
, the sidebar lug
104
will be aligned with the sidebar notch
106
which will allow displacement of the sidebar
78
out of the second groove
102
and into the sidebar notch
106
upon rotation of the plug
16
(See, for example, FIGS.
3
A-
4
B).
Referring now to
FIGS. 3A
,
3
B,
4
A,
4
B,
12
A, and
12
B, at the time of insertion of a proper first key
24
and prior to the turning of the plug
16
, each of the tumblers
52
and drivers
50
will be lifted by the top edge contour
28
of the key
24
such that the contact point between the drivers
50
and the tumblers
52
is substantially within the same plane as the shear line
60
of the lock
10
. Also, for the first key
24
to be inserted such that the plug
16
may be rotated, the key
24
must have a longitudinal contour
26
which matches the pattern of the keyway
22
formed by the distal ends
70
,
72
of the first and second radial tumblers
30
,
32
. Such a key
24
may operate a lock having radial tumblers on one side of the plug. It will be noted, in the illustrated embodiment, that a proper key may also match radial tumblers
30
′,
32
′. However, for present purposes, only one set of radial tumblers
30
,
32
will be discussed in order to disclose the principles of the present invention.
As the proper first key
24
is inserted, the radial tumblers
30
,
32
will move circumferentially about the longitudinal axis
20
of the plug
16
such that the lug
104
of the sidebar
78
is positioned in alignment with a sidebar notch
106
disposed in the first radial tumbler
30
. The sidebar lug
104
then has suitable space for movement toward the radial tumblers
30
,
32
upon turning of the first key
24
. When the key
24
is turned, the sidebar projection
100
cams out of the groove
102
and the sidebar
78
moves inwardly to a position wherein the lug
104
of the sidebar
78
is accommodated by the sidebar notch
106
in the first radial tumbler
30
and the sidebar groove
107
in the second radial tumbler
32
.
With a proper first key
24
inserted in the lock
10
and the above described disposition of the drivers
50
and tumblers
52
, the plug
16
may be rotated to disengage the latch member (not shown) from the door jamb slot or other recess so that the door or other member may be opened. If the top edge contour
28
is inappropriate to the lock
10
, portions of one or more of the drivers
50
will in general project into the second portions
64
of the vertical apertures
48
, and/or portions of one or more of the tumblers
52
will, in general, project into the first portions
62
of the vertical apertures
48
to fix the plug
16
at the locking orientation so that the door or other member in which the lock
10
is installed cannot be opened. Additionally, a key, even a key with a proper top edge contour, will be unable to operate the lock
10
if the key does not have a preselected design of the longitudinal contour
26
running along its length to match the contour of the keyway
22
provided by the distal ends
70
,
72
of the first and second radial tumblers
30
,
32
projecting into the keyway
22
. Such a proper longitudinal contour
26
facilitates the alignment of sidebar lug
104
with sidebar notch
106
.
With reference to the Figures, the keyway
22
in the plug
16
is substantially rectangular in shape, and intersects a portion of the periphery of the plug
16
. The limits of the keyway
22
are formed by a first internal side wall
108
and a second internal sidewall
110
of the plug
16
. As described above, the distal ends
70
,
72
of the first and second radial tumblers
30
,
32
extend into and through at least one of the first and second internal sidewalls
108
,
110
of the keyway
22
. These distal ends
70
,
72
project a preselected distance into the keyway
22
. In alternate embodiments, distal ends of multiple pairs of first and second radial tumblers may project through both the first and second internal sidewalls.
In order to manipulate the lock
10
such that it may be reprogrammed to alter the keyway
22
to accept different keys, a reset tool
76
is provided for insertion into the longitudinal reset slot
74
. The reset tool
76
, suitably configured for use with the lock
10
as described includes a handle portion
112
and a blade portion
114
(see FIG.
18
). The blade portion
114
of the illustrated embodiment includes a beveled edge to facilitate movement of the blade portion
114
past the retainers
42
. With this reset tool
76
, the mechanism of the lock
10
can be readily changed to facilitate operation of the lock
10
with a different second key
44
. In general, the insertion of the reset tool
76
into the reset slot
74
displaces the retainer
42
from a first position to a second position. This causes the first and second radial tumblers
30
,
32
to disengage from one another such that the second radial tumbler
32
can be repositioned relative to the first radial tumbler
30
.
In an alternate embodiment of the present invention depicted in
FIGS. 11A and 11B
, the lock
10
includes an anti-tamper pin
120
which rests in an orifice in the plug
16
in a first position such that a first end
122
of the anti-tamper pin
120
blocks the longitudinal reset slot
74
such that the reset tool
76
, or any other object, cannot be fully inserted. With a proper first key
24
′ inserted, including an anti-tamper groove
124
(see FIGS.
13
A-
13
C), and the plug
16
rotated to the correct second position, the reset tool
76
may be inserted into the reset slot
74
, to move the anti-tamper pin
120
to a second position which does not impede the insertion of the reset tool
76
. This will be described in greater detail in the method to reset the radial tumblers
30
,
32
of the lock.
With reference to
FIGS. 2A-8B
,
12
A-
12
C,
15
A-
15
C, and
18
, to reprogram the lock
10
, the first key
24
, which is the proper key to originally operate the lock
10
, is inserted into the keyway
22
, and the plug
16
is rotated relative to the housing
12
until an indicator mark
116
on the face of the plug
16
is aligned with an indicator mark
98
on the face of the housing
12
. Lining up the indicator marks
98
,
116
ensures that the retainers
42
are disposed along the vertical axis of the vertical apertures
48
. The reset tool
76
is then inserted into the reset slot
74
. As the reset tool
76
is inserted into the reset slot
74
, each retainer
42
is displaced from a first position to a second position away from the first radial tumbler
30
and into vertical apertures
48
in the housing
12
of the lock
10
above the plug
16
. As this happens, the first radial tumbler
30
disengages from the second radial tumbler
32
such that the second radial tumbler
32
may move independently of the first radial tumbler
30
. In the illustrated embodiment of the present invention, the first radial tumbler
30
is held in a fixed position relative to the plug
16
due to a capture notch
126
disposed in the first radial tumbler
30
. When the proper key
24
is inserted in the keyway
22
, the capture notch
126
is aligned with the reset slot
74
. Thus, when the reset tool
76
is inserted, it passes through the capture notch
126
, thereby holding the first radial tumbler
30
in a fixed location as the second radial tumbler
32
moves relative to the first radial tumbler
30
. The plug
16
is then rotated back to the starting position and the first key
24
removed from the keyway
22
. As this happens, the radial tumbler spring
68
forces the second tumbler
32
toward the keyway
22
while the first radial tumbler
30
is captured.
Next, a second key
44
is inserted into the keyway
22
. With the reset tool
76
inserted in the release slot
74
and the retainer
42
lifted away from the first and second radial tumblers
30
,
32
, the second radial tumbler
32
will move independently along the longitudinal contour
46
of the second key
44
. Once the second key
44
is fully inserted, the plug
16
is rotated relative to the body
84
until the indicator marks
116
,
98
in the plug
16
and housing
12
are once again aligned. At this point, the reset tool
76
is removed from the reset slot
74
, and the retainer
42
is forced down into confronting relationship with the first radial tumbler
30
due to the spring driven force of the driver
50
. This once again locks the first and second radial tumblers
30
,
32
together in a manner which conforms to the longitudinal contour
46
of the second key
44
. When the plug
16
is rotated back to its originating position and second key
44
removed, the second key
44
will now operate the lock
10
, but the first key
24
will not.
More specifically, and with reference to
FIGS. 2A-8B
,
9
,
10
,
12
A-
12
C,
15
A-
15
C, and
18
, in use the lock
10
of the illustrated embodiment of the present invention which accepts a first key
24
may be reprogrammed to accept a second key
44
as follows. With particular reference to
FIGS. 2A and 2B
, the lock
10
of the present invention is shown with the retaining member
42
contacting and confronting the first radial tumbler
30
, and the first and second radial tumblers
30
,
32
being held in engagement with one another. This engagement is caused by the meshing of the series of first and second teeth
38
,
40
. The distal ends
70
,
72
of both the first and second radial tumblers
30
,
32
thus project into the keyway
22
in a first predetermined position to accept a first key
24
having longitudinal contour
26
which matches the pattern defined by the distal ends
70
,
72
projecting into the keyway
22
. As can be seen from the Figures, the lock
10
is depicted prior to the insertion of any key, and thus the drivers
50
and tumblers
52
of the lock
10
are disposed in the vertical apertures
48
, and the radial tumblers
30
,
32
are positioned relative to the sidebar
78
, such that the plug
16
is unable to be rotated within the housing
12
of the lock
10
.
Referring now to
FIGS. 3A and 3B
, the lock
10
of the present invention is depicted with a proper first key
24
inserted into the keyway
22
of the lock
10
. Due to the key
24
having a proper top edge contour
28
, the drivers
50
and tumblers
52
are lifted along the top edge contour
28
such that the point of confrontation between respective sets of drivers
50
and tumblers
52
rests against the shear line
60
of the lock
10
. Also with the lock
10
in this position, the first and second radial tumblers
30
,
32
have been positioned such that the lug
104
of the side bar
78
is aligned with the side bar notch
106
in the first radial tumbler
30
. In this position, the plug
16
is able to be rotated within the housing
12
of the lock
10
. As can be seen, the retainer
42
is disposed in the first position holding the first and second radial tumblers
30
,
32
in engagement with one another. The retainer
42
is also radially aligned with the vertical apertures
48
.
Referring now to
FIGS. 4A and 4B
, the lock
10
of the present invention is depicted with a proper first key
24
inserted into the keyway
22
and the plug
16
rotated one-quarter turn. As the plug
16
is rotated one-quarter turn, the forces of rotation cause the sidebar
78
to cam out of the second groove
102
in the housing
12
of the lock
10
and rotate within the housing
12
. Also at this point, the drivers
50
are wholly retained within the first portion
62
of each vertical aperture
48
and the tumblers
52
are wholly retained within the second portion
64
of each vertical aperture
48
. In order to change the lock
10
to be reprogrammed for a separate second key
44
after the plug
16
has been rotated one-quarter turn, a reset tool
76
is inserted into the longitudinal reset slot
74
. As can be seen, this reset tool
76
displaces the retainers
42
out of the cavity and into each vertical aperture
48
of the lock
10
. As this happens, the first radial tumbler
30
is captured by the reset tool
76
inserting through the capture notch
126
while the second radial tumbler
32
disengages from the first radial tumbler
30
.
With respect to
FIGS. 5A and 5B
, the lock
10
of the present invention is depicted with the plug
16
having been rotated back to its original position and with the first key
24
removed. However, the reset tool
76
is still inserted in the longitudinal reset slot
74
. The retainers
42
are still captured in the vertical apertures
48
and are now located between the drivers
50
and tumblers
52
of the lock
10
. Also, the first radial tumbler
30
remains captured in a fixed position relative to the plug
16
. In this configuration, the second radial tumbler
32
is able to move independently of the first radial tumbler
30
and can be seen as being biased by the radial tumbler spring
68
into the keyway
22
of the lock
10
.
With respect to
FIGS. 6A and 6B
, the lock
10
of the present invention is shown with a second key
44
(see
FIGS. 15A-15C
) for which the lock
10
will be reprogrammed inserted into the keyway
22
of the plug
16
. This second key
44
contains a top edge contour
28
(see
FIGS. 15A-15C
) identical to the first key
24
which raises the drivers
50
and tumblers
52
such that the upper edge of each tumbler
52
is located against the shear line
60
of the lock
10
. At this time the second radial tumbler
32
can move independently of the first radial tumbler
30
, and the retainers
42
are still disposed in between the respective drivers
50
and tumblers
52
of the lock
10
. Since the second radial tumbler
32
can move independently of the first radial tumbler
30
, it reconfigures to match the longitudinal contour
46
along the second key
44
which has been inserted into the lock
10
. Once again, the lug
104
of the sidebar
78
is aligned with the sidebar notch
106
of the first and second radial tumblers
30
,
32
.
With respect to
FIGS. 7A and 7B
, the plug
16
containing the newly inserted second key
44
is rotated one-quarter turn and the reset tool
76
is depicted as having been removed from the reset slot
74
. As this happens, the retainers
42
which have been held in the vertical apertures
48
are pushed by the spring force of driver springs
54
and the drivers
50
back down into the cavity and confront the first radial tumbler
30
. This causes the first radial tumbler
30
to again move toward the second radial tumbler
32
and engage the second radial tumbler
32
such that the first and second radial tumblers
30
,
32
will now move cooperatively with each other. This locks the first and second radial tumblers
30
,
32
in engagement with one another in a position that matches the longitudinal contour
46
of the second key
44
which is still inserted in the keyway
22
of the lock
10
.
Now with respect to
FIGS. 8A and 8B
, the lock
10
is shown as having been rotated back to its original position with the second key
44
removed. The retainers
42
now abut each of the first radial tumblers
30
to hold the first and second radial tumblers
30
,
32
in engagement in a second position which conforms to the longitudinal contour
46
on the second key
44
. Thus, the first and second radial tumblers
30
,
32
have been reprogrammed such that the lock
10
will now only accept keys having a longitudinal contour
46
which matches that of the proper second key
44
.
Referring now to
FIGS. 11A
,
11
B,
13
A-
13
C,
16
A-
16
C, and
18
, the lock of the present invention, in an alternate embodiment, may include an antitamper pin
120
as described above. In order to reprogram the lock
10
of the present invention of this alternate embodiment, the lock
10
requires the use of a first key
24
′ including an anti-tamper groove
124
to be inserted into the keyway of the lock
10
. This allows a reset tool
76
to be inserted into the longitudinal reset slot
74
. As this occurs, the reset tool
76
forces the antitamper pin
120
to move from the position blocking the reset slot
74
to a second position which does not impede the reset slot
76
. Upon this lateral movement of the anti-tamper pin
120
, a second end of the anti-tamper pin
120
insinuates into the anti-tamper groove
124
of the key
24
′. The actual mechanism of the reconfiguration of the radial tumblers
30
,
32
then proceeds as described above with reference to
FIGS. 2A-8B
to reset the lock for a second key
44
′ having a different longitudinal contour
46
′.
With reference to
FIGS. 2A-11B
,
13
A-
13
C,
16
A-
16
C, and
18
, to reprogram a first alternate embodiment of lock
10
, the first key
24
′, which is the proper key to originally operate the lock
10
, is inserted to the keyway
22
, and the plug
16
is rotated relative to the housing
12
until an indicator mark
116
on the face of the plug
16
is aligned with an indicator mark
98
on the face of the housing
12
(FIG.
1
). In this alternate embodiment, this key
24
′ includes an antitamper groove
124
running parallel to its longitudinal axis. Lining up the indicator marks
98
,
116
ensures that the retainers
42
are disposed along the vertical axis of the vertical apertures
48
. The reset tool
76
is then inserted into the reset slot
74
. As this happens, the blade portion
114
of the reset tool
76
confronts a first tapered end on the anti-tamper pin
120
, and forces it to move laterally along a plane perpendicular to the longitudinal axis
20
of the plug
16
, from the first position to the second position. This movement is possible because a second end of the anti-tamper pin insinuates into the anti-tamper groove
124
of the key
24
′. If the key
24
′ did not include an anti-tamper groove
124
, the end of the anti-tamper pin
120
would abut the side of the key
24
′ (such as, for example, a key
24
as is shown in FIG.
12
A), thereby preventing movement of the anti-tamper pin
120
, and simultaneously preventing the insertion of the reset tool
76
or other object into the reset slot
74
. With a proper key
24
′ having an anti-tamper groove
124
inserted, when the reset tool
76
is inserted into the reset slot
74
, it lifts each retainer
42
away from the radial tumblers
30
,
32
and into each vertical aperture
48
in the housing
12
of the lock
10
above the plug
16
. As this happens, the first radial tumbler
30
disengages from the second radial tumbler
32
such that the second radial tumbler
32
may move independently of the first radial tumbler
30
.
In the illustrated embodiment of the present invention, the first radial tumbler
30
is held in a fixed position relative to the plug
16
due to a capture notch
126
disposed in the first radial tumbler
30
. When the proper key
24
′ is inserted in the keyway
22
, the capture notch
126
is aligned with the reset slot
74
. Thus, when the reset tool
76
is inserted, it passes through the capture notch
126
, thereby holding the first radial tumbler
30
in a fixed location as the second radial tumbler
32
moves relative to the first radial tumbler
30
. The plug
16
is then rotated back to the starting position and the first key
24
′ removed from the keyway
22
. As this happens, the radial tumbler spring
68
forces the second tumbler
32
toward the keyway
22
while the first radial tumbler
30
is captured. The remainder of the process for reprogramming the lock
10
is the same as that described previously with respect to
FIGS. 2A-8B
and the keys of
FIGS. 12A-12C
and
15
A-
15
C, although it will be recognized by those skilled in the art that the second key
44
′ will also include an anti-tamper groove
124
, as shown in
FIGS. 16A-16C
.
In the illustrated embodiment described above with respect to
FIGS. 2A-8B
, and in the alternate embodiment described with respect to
FIGS. 11A and 11B
, the lock
10
of the present invention has been described with respect to reprogramming the lock
10
to accept a new tenant key having a longitudinal contour different than that of an original tenant key. In another alternate embodiment, the lock
10
may be reprogrammed to accept a different master key by following the procedure disclosed above while reconfiguring the pairs of radial tumblers
30
′,
32
′ disposed on the opposite side of the plug
16
from the first and second radial tumblers
30
,
32
. In general, this would occur by rotating the plug
16
shown in the Figures in a counter-clockwise direction, as opposed to the clockwise direction depicted in the Figures for changing a tenant key. However, the general method of reconfiguring the first and second master radial tumblers
30
′,
32
′ would remain the same.
Referring now to
FIGS. 2A-8B
,
14
A-
14
C,
17
A-
17
C, and
18
, in use the lock
10
of the present invention which accepts a first master key
24
″ may be reprogrammed to accept a second master key
44
″ as follows. With particular reference to
FIGS. 2A and 2B
, the lock
10
of the present invention is shown with the retaining member
42
′ contacting and confronting the first radial tumbler
30
′, and the first and second radial tumblers
30
′,
32
′ being held in engagement with one another. This engagement is caused by the meshing of the series of first and second teeth (not shown). The distal ends
70
′,
72
′ of both the first and second radial tumblers
30
′,
32
′ thus project into the keyway
22
in a first predetermined position to accept a first master key
24
″ having longitudinal contour
26
″ which matches the pattern defined by the distal ends
70
′,
72
′ projecting into the keyway
22
. As can be seen from the Figures, the lock
10
is depicted prior to the insertion of any key, and thus the drivers
50
and tumblers
52
of the lock
10
are disposed in the vertical apertures
48
, and the radial tumblers
30
′,
32
′ are positioned relative to the sidebar
78
′, such that the plug
16
is unable to be turned within the housing
12
of the lock
10
.
With a proper first master key
24
″, inserted into the keyway
22
of the lock
10
, the first and second radial tumblers
30
′,
32
′ are positioned such that the lug
104
′ of the side bar
78
′ is aligned with the side bar notch
106
′ in the first radial tumbler
30
′. In this position, the lock
10
is able to be rotated. The retainer
42
′ will then be disposed in the cavity holding the first and second radial tumblers
30
′,
32
′ in engagement with one another. The retainer
42
′ is also radially aligned with the vertical apertures
48
.
With a proper first master key
24
″ inserted into the keyway
22
and the plug
16
rotated one-quarter turn counter-clockwise (not shown in the Figs.), the forces of rotation cause the sidebar
78
′ to cam out of the second groove
102
′ in the housing
12
of the lock
10
and rotate with the lock
10
inside the plug
16
. Also at this point, the drivers
50
are wholly retained within the first portion
62
of each vertical aperture
48
and the tumblers
52
are wholly retained within the second portion
64
of each vertical aperture
48
. In order to change the lock
10
to be reprogrammed for a separate second master key
44
″, after the plug
16
has been rotated one-quarter turn, a reset tool (see
FIG. 18
) is inserted into the longitudinal reset slot
74
′. This reset tool displaces the retainers
42
′ out of their respective cavities and into each vertical aperture
48
of the lock
10
. As this happens, the first radial tumbler
30
′ is captured by the reset tool inserting through the capture notch
126
′ while the second radial tumbler
32
′ disengages from the first radial tumbler
30
′.
With the plug
16
rotated back to its original position and with the first master key
24
″ removed, the reset tool still inserted in the longitudinal reset slot
74
′, the retainers
42
′ are still captured in the vertical apertures
48
and are now located between the drivers
50
and tumblers
52
of the lock
10
. Also, the first radial tumbler
30
′ remains captured in a fixed position relative to the plug
16
. In this configuration, the second radial tumbler
32
′ is able to move independently of the first radial tumbler
30
′ and can be seen as being biased by the spring all the way into the keyway
22
of the lock
10
.
With a second master key
44
″ for which the lock
10
will be reprogrammed inserted into the keyway
22
of the plug
16
, the second radial tumbler
32
′ can move independently of the first radial tumbler
30
′, and the retainers
42
′ are still disposed in between the respective drivers
50
and tumblers
52
of the lock
10
. Since the second radial tumbler
32
′ can move independently of the first radial tumbler
30
′, it individually reconfigures to match the longitudinal contour
46
″ along the second master key
44
″ which has been inserted into the lock
10
. Once again, the lug
104
′ of the sidebar
78
′ is aligned with the sidebar notch
106
′ of the first and second radial tumblers
30
′,
32
′.
The plug
16
containing the newly inserted second master key
44
″ is then rotated one-quarter turn and the reset tool is removed from the reset slot
74
′. As this happens, the retainers
42
′ which have been held in the vertical apertures
48
are pushed by the spring force of driver springs
54
and the drivers
50
back down into the cavity and confront the first radial tumbler
30
′. This causes the first radial tumbler
30
′ to again move toward the second radial tumbler
32
′ and engage the second radial tumbler
32
′ such that the first and second radial tumblers
30
′,
32
′ will now move cooperatively with each other. This locks the first and second radial tumblers
30
′,
32
′ in engagement with one another in a position that matches the longitudinal contour
46
″ of the second master key
44
″, which is still inserted in the lock
10
.
With the lock
10
rotated back to its original position with the second master key
44
″ removed, the retainers
42
′ now abut each of the first radial tumblers
30
′ to hold the first and second radial tumblers
30
′,
32
′ in engagement in a second position which conforms to the longitudinal contour
46
″ on the second master key
44
″. Thus, the first and second radial tumblers
30
′,
32
′ have been reprogrammed such that the lock
10
will now only accept master keys having a longitudinal contour
46
″ which matches that of the proper second master key
44
″.
As described previously with respect to reprogramming the lock
10
to accept different tenant keys, the lock
10
for reprogramming for master keys may also include an anti-tamper pin
120
′ disposed in the plug and an anti-tamper groove
124
′ on the first and second master keys
24
″,
44
″ (see
FIGS. 14A-14C
and
17
A-
17
C). It will be further appreciated by those having skill in the art that tenants of a particular facility may be provided with a key not including an anti-tamper groove while only authorized persons retain possession of a key including an anti-tamper groove. Thus, only authorized persons would be able to reprogram the lock.
While the invention has been disclosed by reference to the details of preferred embodiments of the invention, it is to be understood that the disclosure is intended in an illustrative rather than in a limiting sense, as it is contemplated that modifications will readily occur to those skilled in the art, within the spirit of the invention and the scope of the appended claims.
Claims
- 1. An adaptable lock assembly comprising:a housing having a bore therein; a plug rotatably mounted in said bore, said plug having a longitudinal axis and a first groove disposed, in said plug concentrically about and radially outwardly from said longitudinal axis, said plug further including a first orifice parallel to said longitudinal axis, said first orifice adapted to receive a key; and a first radial tumbler and a second radial tumbler disposed in said first groove for circumferential motion about said longitudinal axis in said first groove, said first and second radial tumblers having axially adjacent complementary faces, said first radial tumbler and said second radial tumbler adapted to be disposed in said first groove with said complementary faces in an engaged position or a disengaged position relative to each other.
- 2. The lock of claim 1 further comprising a retainer disposed in said lock, said retainer adapted to be disposed in said lock in a first position or a second position, wherein said retainer when disposed in said lock in said first position confronts said first radial tumbler such that said first radial tumbler and said second radial tumbler are in said engaged position.
- 3. The lock of claim 2 wherein said retainer, when disposed in said lock in said second position, does not confront said first radial tumbler and said first radial tumbler and said second radial tumbler are in said disengaged position.
- 4. The lock of claim 1, further including a spring in confronting relationship with at least one of said first radial tumbler and said second radial tumbler, wherein said spring biases at least one of said first radial tumbler and said second radial tumbler such that a distal end of said first radial tumbler and a distal end of said second radial tumbler extend into said first orifice.
- 5. The lock of claim 4, wherein said first radial tumbler includes a notch disposed through a portion of said first radial tumbler and said second radial tumbler includes a notch disposed through a portion of said second radial tumbler.
- 6. The lock of claim 5, further including a movable side bar disposed in a side bar cavity in said lock, said side bar having a proximal end and a distal end, said proximal end adapted to insert into said notch in said first radial tumbler and said notch in said second radial tumbler, and said distal end adapted to confront a second groove disposed in said housing of said lock.
- 7. The lock of claim 2, wherein said plug further includes a second orifice disposed in said plug, said second orifice intersecting a cavity, said cavity adapted to receive said retainer, said second orifice adapted to receive a reset tool.
- 8. The lock of claim 7, wherein said retainer is disposed in said lock in said first position and said first radial tumbler and said second radial tumbler are in said engaged position when said reset tool and said second orifice are not in receiving relationship.
- 9. The lock of claim 7, wherein said retainer is disposed in said lock in said second position and said first radial tumbler and said second radial tumbler are in said disengaged position when said reset tool and said second orifice are in receiving relationship.
- 10. The lock of claim 7, further comprising a movable pin disposed within the plug, at least a portion of the pin disposed such that it intersects with and extends into said second orifice when said pin is in a first pin position.
- 11. The lock of claim 10, wherein said pin is adapted for translatory movement along a plane perpendicular to the axis of said plug to a second pin position, wherein said pin is disposed such that it does not intersect with and extend into said second orifice.
- 12. An adaptable lock assembly comprising:a housing having a bore therein; a cylindrical plug rotatably mounted in said bore, said plug having a longitudinal axis and a first groove disposed in the circumference of said plug circumferentially about said longitudinal axis, said plug further including a first orifice parallel to said longitudinal axis, said first orifice adapted to receive a key; and a first radial tumbler and a second radial tumbler disposed in said first groove for circumferential motion about said longitudinal axis in said first groove, said first radial tumbler and second radial tumbler adapted to be disposed in said first groove in an engaged position or a disengaged position relative to each other, wherein a distal end of at least one of said first radial tumbler and second radial tumbler extends into said first orifice to engage said received key; wherein said first radial tumbler and second radial tumbler are movable between said engaged position and said disengaged position without removal of said plug from said housing.
- 13. The lock of claim 12 further comprising a retainer disposed in said lock, said retainer adapted to be disposed in said lock in a first position or a second position, wherein said retainer when disposed in said first position confronts said first radial tumbler such that said first radial tumbler, and said second radial tumbler are in said engaged position, and wherein said retainer, when disposed in said lock in said second position, does not confront said first radial tumbler, such that said first radial tumbler and said second radial tumbler are in said disengaged position.
- 14. The lock of claim 12, further comprising a spring in confronting relationship with at least one of said first tumbler and said second radial tumbler, for biasing said distal end into said first orifice.
- 15. The lock of claim 12 wherein said first radial tumbler includes a notch disposed through a portion of said first radial tumbler, said second radial tumbler includes a notch disposed through a portion of said second radial tumbler, and wherein said lock further comprises a movable side bar disposed in a side bar cavity in said plug, said side bar having a proximal end and a distal end, said proximal end adapted to insert into said notch in said first radial tumbler and said notch in said second radial tumbler, and said distal end adapted to confront a second groove disposed in said housing of said lock.
- 16. The lock of claim 13, wherein said plug further has a second orifice disposed therein, said second orifice intersecting a cavity, said cavity adapted to receive said retainer, and said second orifice adapted to receive a reset tool, wherein said retainer is disposed in said first position and said first radial tumbler and said second tumbler are in said engaged position when said reset tool and said second orifice are not in receiving relationship, and wherein said retainer is disposed in said second position and said first radial tumbler and said second tumbler are in said disengaged position when said reset tool and said second orifice are in receiving relationship.
- 17. The lock of claim 16, further comprising a movable pin disposed within the plug, at least a portion of the pin disposed such that it intersects with and extends into said second orifice when said pin is in a first position, wherein said pin is adapted for translatory movement along a plane perpendicular to the axis of said plug to a second pin position, wherein said pin is disposed such that it does not intersect with and extend into said second orifice.
- 18. An adaptable lock assembly comprising:a housing having a bore therein; a plug rotatably mounted in said bore, said plug having: a longitudinal axis and a first groove disposed cirumferentially about and radially outwardly from said longitudinal axis, a first orifice parallel to said longitudinal axis, that is adapted to receive a key, a retainer cavity, and a second orifice that intersects the retainer cavity, and adapted to receive a reset tool; a first radial tumbler and a second radial tumbler disposed in said first groove for circumferential motion about said longitudinal axis in said first groove, said first radial tumbler and said second radial tumbler adapted to be disposed in said first grove in an engaged position or a disengaged position relative to each other; a retainer adapted to be diposed in said plug ina first position or a second position within the retainer cavity, wherein said retainer when disposed in said first position confronts said first radial tumbler such that said first radial tumbler and said second radial tumbler are in said engaged position, and wherein said retainer when disposed in said second position, does not confront said first radial tumbler, such that said first radial tumbler and said second radial tumbler are in said disengaged position.
- 19. The lock of claim 18 further comprising a spring in confronting relationship with at least one of said first radial tumbler and said second radial tumbler, wherein said spring biases at least one of said first radial tumbler and said second radial tumbler such that at least one of a distal end of said first radial tumbler and a distal end of said second radial tumbler extends into said first orifice.
- 20. The lock of claim 18 wherein said first radial tumbler includes a notch disposed through a portion of said first radial tumbler, said second radial tumbler includes a notch disposed through a portion of said second radial tumbler, and wherein said lock further comprises a movable side bar disposed in a side bar cavity in said plug, said side bar having a proximal end and a distal end, said proximal end adapted to insert into said notch in said first radial tumbler and said notch in said second radial tumbler, and said distal end adapted to confront a second groove disposed in said housing of said lock.
- 21. The lock of claim 18 wherein said retainer is disposed in said first position and said first radial tumbler and said second tumbler are in said engaged position when said reset tool and said second orifice are not in receiving relationship, and wherein said retainer is disposed in said second position and said first radial tumbler and said second tumbler are in said disengaged position when said reset tool and said second orifice are in receiving relationship.
- 22. The lock of claim 21, further comprising a movable pin disposed within the plug, at least a portion of the pin disposed such that it intersects with and extends into said second orifice when said pin is in a first position, and wherein said pin is adapted for trasnslatory movement along a plane perpendicular to the axis of said plug to a second pin position, wherein said pin is disposed such that it does not intersect with and extend into said second orifice.
- 23. A method for reprogramming a lock which accepts and is operated by a first key, such that subsequent to reprogramming, the lock will not accept the first key but will accept and be operated by a second key, the method comprising the following steps made without disassembling the lock:providing an adaptable lock assembly comprising a housing having a bore therein, a plug rotatably mounted in the bore, the plug having a longitudinal axis and a first groove disposed in the plug concentrically about and radially outwardly from the longitudinal axis, the plug further including a first orifice parallel to the longitudinal axis, the first orifice adapted to receive a key, and a first radial tumbler and a second radial tumbler disposed for circumferential motion about the longitudinal axis in the first groove, the first radial tumbler and the second radial tumbler adapted to be disposed in the first groove in an engaged position or a disengaged position relative to each other; providing a first key which configured to operate the lock, and a second key, each of the first key and the second key including a longitudinal contour of outwardly-projecting ridges and grooves, the second key having a different longitudinal contour of outwardly-projecting ridges and grooves than the first key; inserting the first key into the first orifice; placing the first radial tumbler and the second radial tumbler in the disengaged position; removing the first key from the first orifice; inserting the second key into the first orifice; and placing the first radial tumbler and the second radial tumbler in said engaged position.
- 24. The method of claim 23, wherein the lock further includes a retainer disposed in the lock, the retainer adapted to be disposed in the lock in a first position or a second position, wherein placing the first radial tumbler and the second radial tumbler in the disengaged position includes moving the retainer from the first position to the second position.
- 25. The method of claim 23, wherein the lock further includes a retainer disposed in the lock, the retainer adapted to be disposed in the lock in a first position or a second position, wherein placing the first radial tumbler and the second radial tumbler in the engaged position includes moving the retainer from the second position to the first position.
- 26. The method of claim 23, further comprising providing a reset tool and wherein the lock further includes a retainer movably disposed in the lock, the retainer adapted to be disposed in the lock in a first position or a second position.
- 27. The method of claim 26, wherein the lock includes a second orifice disposed in the plug, the second orifice adapted to receive the reset tool.
- 28. The method of claim 27, wherein moving the retainer from the first position to the second position further comprises placing the reset tool and the second orifice in receiving relationship.
- 29. The method of claim 28, wherein moving the retainer from the second position to the first position further comprises moving the reset tool out of receiving relationship with the second orifice.
US Referenced Citations (45)
Foreign Referenced Citations (6)
Number |
Date |
Country |
695186 |
Sep 1964 |
CA |
911220 |
May 1954 |
DE |
2062074 |
Jun 1972 |
DE |
2517689 |
Nov 1975 |
DE |
2646739 |
Apr 1978 |
DE |
115282 |
Oct 1945 |
SE |