The present invention is directed to an adapter for attaching devices to a track. The present invention is also directed to an adapter for attachment of devices having different shaft spline arrangements.
Adapters are used to join two items, such as devices, tracks, surfaces, or the like. The adapter may be designed to accommodate a variety of different devices and device configurations.
One embodiment is an adapter that includes a housing and a shaft receiving port defined in the housing and configured to receive a shaft of a device. The shaft receiving port defines a plurality of grooves arranged around the shaft receiving port and extending at least partway along the shaft receiving port. The plurality of grooves includes a set of first grooves and a set of second grooves, where at least one of the first grooves is different from at least one of the second grooves. The first grooves are arranged to receive a first shaft that has a first pattern of splines disposed along the first shaft to fit into the first grooves and the second grooves are arranged to receive a second shaft that has a second pattern of splines along the second shaft to fit into the second grooves.
In at least some embodiments, at least one of the grooves is one of the first grooves and also one of the second grooves. In at least some embodiments, the at least one of the first grooves has a different cross-sectional shape from the at least one of the second grooves. In at least some embodiments, the at least one of the first grooves extends a different distance along the shaft receiving port from the at least one of the second grooves. In at least some embodiments, the number of first grooves is different from the number of second grooves.
In at least some embodiments, at least one of the first grooves has a first cross-sectional shape along a first portion of the least one of the first grooves and a second-cross-sectional shape, different from the first cross-sectional shape, along a second portion of the at least one of the first grooves. In at least some embodiments, at least one of the first grooves includes a first stop partway along a length of the at least one of the first grooves and a second stop at an end of the length of the at least one of the first grooves. In at least some embodiments, the first grooves are disposed uniformly around a circumference of the shaft receiving port.
In at least some embodiments, the adapter further includes a shaft locking mechanism including a lock housing, an actuator defined by the lock housing, and a shaft engagement member defined by the lock housing and configured to be movable using the actuator between a locked position and a disengaged position and to engage the shaft of the device when the shaft is in the shaft receiving port and the shaft locking mechanism is in a locked position. In at least some embodiments, the shaft locking mechanism further comprises a biasing member arranged to bias the shaft locking mechanism in the locked position. In at least some embodiments, the shaft engagement member includes a plurality of arms disposed at different positions along the shaft receiving port. In at least some embodiments, at least two of the arms differ in shape, size, or distance that the respective arm extends into the shaft receiving port when the shaft locking mechanism is in the locked position. In at least some embodiments, at least one of the arms includes a curved surface configured for the shaft to engage the curved surface as the shaft is inserted into the shaft receiving port and push the shaft locking mechanism to a disengaged position to continue insertion of the shaft.
Another embodiment is an adapter for coupling a device to a track. The adapter includes a housing defining a threaded port and a shaft receiving port configured to receive a portion of the device; a track retention arrangement including a foot and a threaded post extending from the foot, wherein the threaded post is rotatably engaged with the threaded port of the housing to raise or lower the foot relative to the housing, wherein the foot is configured for insertion into a track channel of the track and, when rotated, to engage or disengage the track; and a locking mechanism including an actuator and a plunger coupled to the actuator and configured, when deployed by operation of the actuator, to extend from the housing into the track channel of the track to engage a portion of the track channel and hinder rotation of the housing and raising or lowering of the foot of the track retention arrangement.
In at least some embodiments, the locking mechanism further includes a base disposed adjacent the housing and configured to clamp a portion of the track between the base and the foot when the adapter is coupled to the track. In at least some embodiments, the shaft receiving port defines a plurality of grooves arranged around the shaft receiving port and extending at least partway along the shaft receiving port. In at least some embodiments, the plurality of grooves includes a set of first grooves and a set of second grooves, wherein at least one of the first grooves is different from at least one of the second grooves, wherein the first grooves are arranged to receive a first shaft that has a first pattern of splines disposed along the first shaft to fit into the first grooves and the second grooves are arranged to receive a second shaft that has a second pattern of splines along the second shaft to fit into the second grooves.
In at least some embodiments, the adapter further includes a shaft locking mechanism including a lock housing, an actuator defined by the lock housing, and a shaft engagement member defined by the lock housing and configured to be movable using the actuator between a locked position and a disengaged position and to engage the shaft of the device when the shaft is in the shaft receiving port and the shaft locking mechanism is in a locked position. In at least some embodiments, the shaft locking mechanism further comprises a biasing member arranged to bias the shaft locking mechanism in the locked position. In at least some embodiments, the shaft engagement member includes a plurality of arms disposed at different positions along the shaft receiving port. In at least some embodiments, at least two of the arms differ in shape, size, or distance that the respective arm extends into the shaft receiving port when the shaft locking mechanism is in the locked position. In at least some embodiments, at least one of the arms includes a curved surface configured for the shaft to engage the curved surface as the shaft is inserted into the shaft receiving port and push the shaft locking mechanism to a disengaged position to continue insertion of the shaft.
Non-limiting and non-exhaustive embodiments of the present invention are described with reference to the following drawings. In the drawings, like reference numerals refer to like parts throughout the various figures unless otherwise specified.
For a better understanding of the present invention, reference will be made to the following Detailed Description, which is to be read in association with the accompanying drawings, wherein:
The present invention is directed to an adapter for attaching devices to a track. The present invention is also directed to an adapter for attachment of devices having different shaft spline arrangements.
Although the adapter 100 of
As illustrated in
The shaft receiving port 104 has an opening 122 and an arrangement of grooves 124 extending from the opening, as illustrated in
The grooves 124 of each set may be disposed in a regular arrangement or irregular (for example, different spacing between adjacent grooves) around the shaft receiving port 104. In at least some embodiments, the grooves 124 originate at the opening 122 of the shaft receiving port 104 and terminate at some distance along the shaft receiving port. In other embodiments, the grooves 124 may originate at a position spaced apart from the opening 122 of the shaft receiving port 104.
In at least some embodiments, at least one of the first grooves 124a has a different shape than at least one of the second grooves 124b. For example, the shapes of the grooves 124 may differ in cross-sectional shape, length of the groove from the opening 122, width of the groove, depth of the groove into the housing 102, the presence and position of one or more stops within the groove, variation in the cross-sectional shape of the groove along its length, or the like or any combination thereof. Examples of many of these differences are found in the embodiment illustrated in
The illustrated embodiment of
In the illustrated embodiment of
In the illustrated embodiment, the second grooves 124b extend further from the opening 122 than the first grooves 124a (except those grooves 124′ that are in both the set of first grooves 124a and the set of second grooves 124b).
The features of the grooves 124a, 124b, 124′ can correspond to features of the three different patterns of splines—for example, a first pattern of twelve splines having a rectangular cross-section or the like and the shortest length, a second pattern of twelve splines having a triangular cross-section and an intermediate length, and a third pattern of eight splines having a triangular cross-section with the longest length.
The shaft receiving port 104 may also include an alignment tab 127 that can correspond to an alignment feature (for example, an indent in one of the larger diameter regions 188) to provide a particular alignment of the shaft 182 of the device 180 with the adapter 100.
In at least some embodiments (see, for example,
Optionally, the shaft locking mechanism also includes a biasing member 129 (for example, a compression spring, a leaf spring, any other suitable type of spring, or a cantilever) disposed between the lock housing 126 and the housing 102 and biasing the lock housing 126 and push actuator 128 in a locked position (see, for example,
In the illustrated embodiment of
In the illustrated embodiment of
In the locked position, as illustrated in
When the push actuator 128 is manually pushed toward the housing 102 to a disengaged position (see,
Optionally, the shaft engagement member 130 can have one or more sloped surfaces 132 (sloped downward away from the opening 122 of the shaft receiving port 104) which, when the shaft 184 is inserted into the shaft receiving port 104, allow the shaft to push against the shaft engagement member 130 and move the shaft engagement member 130 toward the disengaged position without pushing on the push actuator 126, as illustrated in
Some embodiments of the adapter 100 are configured to couple to a track 160.
The endpiece 161 includes an endpiece base 164 and a vertical endpiece rail 168 extending from the endpiece base 164 and forming a perimeter around a portion of the endpiece base 164. Two horizontal endpiece beams 169a, 169b extend from the vertical endpiece rail 168 over the endpiece base 164 towards each other. In at least some embodiments, the endpiece 161 forms an insertion zone 171 where the two horizontal endpiece beams 169a, 169b are spaced apart from each other by a second distance 167b that is larger than the first distance 167a to facilitate insertion of a portion of the adapter 100 into the track channel 170 of the track 160. In at least some tracks, in addition to or instead of an endpiece 161 with an insertion zone 171, non-endpiece portions of the track 160 can include an insertion zone.
When the endpiece 161 is coupled to the track section 166, the track base 162 and the endpiece base 164 align; the vertical track rails 163a, 163b and the vertical endpiece rail 168 align; and the horizontal track beams 165a, 165b and the horizontal endpiece beams 169a, 169b, respectively, align to form a track channel 170 of the track 260. In at least some embodiments, the track 160 is closed at one end by at least the vertical endpiece rail 168. In other embodiments, such as illustrated in
The foot 114 can have any suitable shape. For example, in the illustrated embodiment, the foot 114 has an elongated shape with a length in one dimension longer than a length in another dimension. For example, the elongated shape can be rectangular which can optionally include rounded corners. Other shapes include, but are not limited to, square (with or without rounded corners), circular, triangular (for example, equilateral or isosceles), oval, or the like. In at least some embodiments, the foot 114 can have a shape that fits relatively snugly within the track channel 170. For example, the foot 114 may be dimensioned so that the foot cannot rotate more then 10, 15, or 20 degrees within the track channel 170 or the foot has a lateral width that is no more than 5, 10, 15, or 20 percent less than the corresponding lateral width of the track channel.
In at least some embodiments, rotation of the housing 102 relative to the threaded post 112 (or rotation of the threaded post 112 relative to the housing 102) raises or lowers the foot 114 relative to the housing. For example, after inserting the foot 114 into the track channel 170 of the track 160, the housing 102 can be rotated to raise the foot 114. In at least some embodiments, the foot 114 is raised until the foot engages the horizontal rails 165a, 165b of the track 160. The engagement of the foot 114 and the horizontal rails 165a, 165b of the track 160 facilitates retention of the adapter 100 on the track 160. In at least some embodiments, the rotation also rotates the foot 114 so that it is not aligned with the opening between the horizontal rails 165a, 165b of the track 160.
To remove the adapter from the track 160, the housing 102 is rotated to lower the foot 114 to disengage the foot from the horizontal rails 165a, 165b of the track 160. The foot 114 can then be removed from the track channel 170 of the track 160 by any suitable method.
In at least some embodiments, the base 115 acts like a washer between the housing 102 and the track 160. In at least some embodiments, the base 115 provides a stable contact surface for the track 160. In at least some embodiments, the base 115 can rotate relative to the housing 102. Rotation of the housing 102 relative to the threaded post 112 can also tighten or loosen the contact that the base 115 has with the track 160 as the foot 114 is lowered or raised, respectively.
In at least some embodiments, the adapter 100 also includes a locking mechanism 108 that can be manually actuated to further hinder the adapter from being removed from the track 160. This locking mechanism may be particularly useful for instances in which the adapter 100 may be subject to vibration or torque that may dislodge the engagement of the foot 114 and the horizontal rails 165a, 165b of the track 160.
In at least some embodiments, the locking mechanism 108 includes an actuator 118 and a plunger 120 attached to the actuator, as illustrated in
In the retracted position, the plunger 120 is retracted into the housing 102, although in some embodiments a small portion of the plunger may extend out of the housing. In the deployed position, the plunger 120 extends out of the housing 102 and, when the adapter is coupled to a track 160, into the track channel 170 of the track. By extending into the track channel 170 of the track 160, the plunger 120 hinders or prevents rotation of the housing 102 relative to the foot 114 and so hinders or prevents the disengagement of the foot from the horizontal rails 165a, 165b of the track 160 or the disengagement of the adapter 100 from the track 160.
In at least some embodiments, the actuator 118 is attached to the plunger 120 and slides relative to the housing 102. In at least some embodiments, the actuator 118 is arranged, through the presence or friction, compression, or the like or any combination thereof, to require a user to apply force to slide the actuator 118 relative to the housing 102. In these embodiments, the actuator 118 does not freely slide relative to the housing 102, but rather requires user operation to cause the actuator 118 to slide and deploy or retract the plunger 120.
The plunger 120 can have any suitable cross-sectional shape. For example, in the illustrated embodiment, the plunger 120 has an elongated shape with a length in one dimension longer than a length in another dimension. For example, the elongated shape can be rectangular which can optionally include rounded corners. Other shapes include, but are not limited to, square (with or without rounded corners), circular, triangular (for example, equilateral or isosceles), oval, or the like. In at least some embodiments, the plunger 120 has a lateral width that is no more than 5, 10, 15, or 20 percent less than the first distance 167a between the horizontal track beams 165a, 165b (see,
The above specification provides a description of the manufacture and use of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention also resides in the claims hereinafter appended.
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20210348700 A1 | Nov 2021 | US |