The present invention relates to an adapter for contacting busbars (busbar adapter) and in particular an adapter for contacting busbars having a multi-pole connecting cable, thus achieving simultaneous and joint contacting of all poles (lines) of the multi-pole connecting cable.
Busbar adapters are in particular suitable for fastening fuse systems, switch-fuse units etc., but also for all other electrical installation appliances on electrical busbar systems that are used for power supply, in particular three-phase busbar systems being used.
Such busbar adapters are contacted by means of a multi-pole connecting cable that exhibits a plurality of lines (or poles). For example, a three-phase connecting cable exhibits a single line for each phase, in conventional systems each line being fastened individually to the corresponding cable terminal. For this purpose, for example screw, solder, or weld connections have been used so far, as they are for example disclosed in DE 10 2005 009 856 B4.
Since in these systems each line is to be fastened individually to the busbar adapter, more time is required to fasten all lines in a correspondingly secure manner. A further disadvantage of these conventional systems is that removing the cable likewise requires time and that often suitable tools are required for this. Screw-type connections further exhibit the disadvantage that such connections can become loose over time and thus a secure connection often cannot be guaranteed over a longer period of time.
It is therefore the object of the present invention to provide an adapter for contacting busbars with a connecting cable, that enables simple, fast, and secure contacting of a multi-pole connecting cable to a busbar system.
This object is achieved by an adapter according to claim 1 and a connecting cable according to Claim 12. Claims 2 to 11 and 13 refer to further advantageous embodiments of the present invention.
According to the present invention, an adapter for contacting busbars with a connecting cable, the connecting cable exhibiting at least two poles (lines), comprises the following features: at least two contact connections for at least two busbars, a housing, and a cable-connecting device that is secured in the housing by holding means. The housing comprises the holding means and at least two openings for receiving in each case one pole of the multi-pole connecting cable through each of the at least two openings. The cable-connecting device exhibits: a lever switch; a spring-terminal structure, and a connecting structure. The lever switch comprises a fulcrum onto which a leverage acts when the lever switch is actuated. The spring-terminal structure provides at least one spring force to establish, after inserting the connecting cable, in each case an electrical contact between one of the at least two poles and one of the at least two contact connections by means of the spring force. The connecting structure is arranged between the lever switch and the spring-terminal structure and is designed for transferring the leverage from the lever switch to the spring-terminal structure and to tension the spring-terminal structure counter to the spring force. As a result of single actuation of the lever switch the at least two poles of the connecting cable can be simultaneously guided into the cable-connecting device and by releasing the lever switch the respective electrical contact is established between the at least two contact connections and the at least two poles due to the spring force.
Thus only one lever switch is required to simultaneously insert the at least two poles of the connecting cable into the cable-connecting device and to establish the electrical contact of the at least two busbars to the at least two poles due to the spring force by releasing the lever switch.
In further exemplary embodiments, the connecting structure is optionally of one-part design and exhibits at least two rod-shaped elements, the at least two rod-shaped elements being designed to contact the spring-terminal structure when the leverage acts and to tension it by transmitting the leverage, so that an inserted connecting cable can be removed from the cable-connecting device.
Using the one-part design of the connecting structure it is achieved that reliable opening of the spring-terminal structure is made possible by single actuation of the lever switch without having to move a multiplicity of parts.
In further exemplary embodiments, the lever switch comprises a lever arm for actuation by a user and a propping section, the fulcrum being arranged between the lever arm and the propping section and the propping section coupling to the holding means for defining a pivot, so that the leverage acts on the fulcrum due to a rotation about the pivot when the lever switch is actuated by the user. In addition, the lever switch can optionally exhibit a step-shaped depression and the holding means can exhibit a projection and a supporting element. The supporting element, the projection, and the step-shaped depression are for example designed for forcing the lever switch having the step-shaped depression against the projection due to the spring force and with the propping section against the supporting element to thus form a stop for the lever switch in the housing. In this way it is achieved that on the one hand the lever switch can be moved in an insertion direction of the cable, but on the other hand is secured in the housing by the stop and is thus strongly attached. In particular if the housing is of two-part design, the holding means can thus guarantee that the cable-connecting device still remains firmly secured at least in part of the housing when the housing is removed. For example, the housing in particular exhibits a lower deck and a removable upper deck, and the holding means are formed on the lower deck. The lower deck can, for example, also exhibit an intermediate deck on which the holding means are formed and that can be separated separately from the lower deck.
The term housing includes all holding structures or holding frames to which the individual components can be fastened without necessarily offering sight protection, dust protection, or moisture protection.
As an option, in further exemplary embodiments the spring-terminal structure can exhibit three mutually electrically insulated spring terminals and the at least two rod-shaped elements can exhibit three rod-shaped elements, of which each contacts in each case one of the three spring terminals, so that a three-phase connecting cable can be simultaneously connected for all phases (e.g. in one working step).
The design of the lever switch having a corresponding lever action has the advantage that all contacts between poles in the connecting cable and to the corresponding busbars can be established simultaneously since the leverage can be correspondingly set via the lever arm so that it is sufficient for contacting all spring terminals simultaneously. Since the spring force for the contact action of the spring terminals is to be correspondingly high, so that secure contacting between the busbar adapter and the connecting cable is guaranteed, in further exemplary embodiments it is advantageous to select the length of the lever arm such that the achievable force action at the fulcrum is sufficient to overcome the spring force that acts in the opposite direction due to the spring terminals and to make possible simple switching of the lever switch by a user.
The spring-terminal structure for example provides a spring force that is sufficient for independently holding the connecting cable in the adapter counter to a pulling force (e.g. the pulling force can at least be of such a magnitude as the weight force that the busbar adapter would exert when lifting due to its weight). The holding force between the spring-terminal structure and the poles of the connecting cable can for example be increased further by correspondingly roughening a surface of the spring-terminal structure and/or of an opposite press face of the contact connection for the busbars so that increased friction takes care that sliding of the at least two poles out of the spring-terminal structure is suppressed or prevented.
As an option, in further exemplary embodiments the spring-terminal structure can be designed such that the connecting cable is wedged after the connecting cable has been guided in, to block the connecting cable from being pulled out of the cable-connecting device.
Wedging of the individual lines of the connecting cable can for example be facilitated in that the spring terminals (that e.g. can be designed as leaf springs) exhibit at their ends, by means of which they contact the at least two poles of the connecting cable, edges that press themselves into the corresponding line of the connecting cable when a pulling force acts on the connecting cable (counter to the insertion direction) and thus prevents a simple pulling-out. In addition, the length of the leaf spring can be greater than the distance from opposite legs of a U-shaped contact connection, so that folding-out of the spring terminals or of the leaf spring is impossible without the leaf spring being deformed. The result would be that an inserted cable is wedged in by the leaf spring after being inserted and simple pulling-out is impossible.
In further exemplary embodiments, the spring-terminal structure can therefore exhibit in each case a leaf spring and U-shaped contact connection having two legs that are opposite each other, the leaf spring being secured to one of the legs such that the spring force acts at least partly in the direction of the other leg, to contact the at least two poles of the connecting cable by the leaf spring and the other leg. As an option it is for example the leaf spring itself that represents a leg of the U-shaped contact connection. Thus the U-shaped contact connection has the advantage that a greater wedging action can be achieved by the combination with a leaf spring, so that even a lower spring force of the spring terminals is sufficient to guarantee, that the connecting cable is reliably secured in the busbar adapter.
As an option, in further exemplary embodiments for the busbar adapter the at least two rod-shaped elements of the connecting structure can be three rod-shaped elements, and the busbar adapter can further provide a guide structure for the three rod-shaped elements so that the three rod-shaped elements can be moved in the insertion direction of the connecting cable when the lever switch is actuated.
Exemplary embodiments also refer to a connecting cable for a previously described adapter, the connecting cable exhibiting at least two lines and a plug and the plug being designed to keep the at least two lines at a predetermined distance from each other, the predetermined distance being selected such that the at least two lines can be guided into the openings of the adapter, in particular without bending the lines.
As an option, in further exemplary embodiments for the connecting cable the at least two lines can be three lines that are arranged in a plane, and the plug can be designed such that the three lines are arranged in parallel in a plane such that two of the three lines exhibit approximately the same distance from an intermediate third line (i.e. they are arranged centrally).
The invention is described in more detail below with reference to the accompanying figures:
The cable-connecting device 100 exhibits a lever switch 110, a connecting structure 130, and in this exemplary embodiment three spring terminals as spring-terminal structure 120. The lever switch 110 exhibits a lever arm 112 and opposite a propping structure or a propping section 114, a fulcrum P (that is concealed in the figure) contacting the connecting structure 130 between the lever arm 112 and the propping structure 114. The propping structure 114 for examples serves as a pivot for the lever arm 112, so that the propping section 114 rotates relative to a housing when the lever switch 110 is actuated, but is not shifted transversally.
The connecting structure 130, that is for example of one-part design, exhibits for example three propping rods 132 (rod-shaped elements or plungers) that extend in a guiding-in direction R (insertion or plug-in direction) of the multi-pole connecting cable and in each case contact one of the three spring terminals 120 at an end opposite the fulcrum P. The in each case one spring terminal 120 is in each case connected to a U-shaped connecting part (U-shaped contact connection) 124. The U-shaped connecting part 124 exhibits two opposite legs 125, 126 of which at one leg 125 the spring terminal 120 is arranged and to the other leg 126 in each case an end of a contact connection 210 for a busbar is fastened. The lever switch 110 and/or the connecting structure 130 preferably exhibit an electrically insulating material.
According to exemplary embodiments of the present invention the lever switch 110 further exhibits a step-shaped depression 116 that provides an upper stop for a movement counter to the plug-in direction R, so that the lever switch 110 can be held under tension in the housing by the spring force (see
The lever switch 110 illustrated is therefore designed so as to exploit a lever action that arises along a lever arm that is supported at a supporting point (not shown in
Each of the three spring terminals 120 can be designed as a leaf spring having a spring arm 121 and provides a spring force that presses the spring arm 121 fully or partly toward the other leg 126 of the U-shaped connecting part 124 to establish in this way a contact between the respective line of the connecting cable and the respective contact connection 210 and the busbar when the multi-pole connecting cable is slid in. These three spring terminals 120 are simultaneously opened by a single actuation of the lever switch 110 (e.g. all spring arms 121 are simultaneously forced in the plug-in direction R by means of the rod-shaped elements 132).
In the exemplary embodiments, as shown in
The spring force of the spring terminals 120 is for example selected to be sufficiently high so that independent loosening of the contact of the multi-pole connecting cable between the spring arm 121 and the other leg 126 of the U-shaped connecting part 124 is prevented and a secure contact is achieved between the connecting cable and the busbar adapter. The contact advantageously resists a pulling force that acts on the connecting cable counter to the plug-in direction R, the pulling force that can be tolerated for example corresponding to a force that a user applies during unintended pulling-out.
This can for example be achieved in that on the surface of the spring arm 121 a structure is formed that increases the friction between the spring arm 121 and the respective line of the multi-pole connecting cable. As an option, it is also possible that the respective cable is clamped by the spring arm 121 into the U-shaped connecting piece 124 that establishes the connection to the contact connection 210, so that it cannot be moved counter to a plug-in direction R or can only be moved if the spring arm 121 is forced away. Such clamping-in results in a locking. In this exemplary embodiment, during removal of the connecting cable from the adapter, it is at first necessary that the spring arm 121 is forced in the plug-in direction R so as to release the respective line.
The housing 205 exhibits at least one projection 216 (or hook) at an end face of the housing 205 to thereby offer a stop for the lever switch 110. On top of this, the lever switch 110 having the supporting structure 114 that is not visible in
In this way, the supporting element 214 and the projection 216 form holding means that define a stop and a pivot for the propping section 114 so that the lever arm 112 is held in the housing 205 by the projection 216 and by the supporting section 214 counter to the spring force, if for example the upper deck is removed (as it is shown in
Therefore the lever switch 110 always remains firmly anchored in the lower-deck element 240 due to the projection 216 and the supporting element 214, even if the upper-deck element 260 is disconnected, since for disconnecting and removing the upper-deck element at first the connecting cables have to be removed from the openings 201, 202, 203 and the spring arms 121 press against the propping rods 132 and the latter in turn against the lever switch 110.
On top of this, the housing 205 exhibits a further opening 207 for the lever arm 112 that protrudes from the further opening 207 of the adapter 200 so that the user, by actuating the lever arm 112 (for example by forcing into the plug-in direction R), can contact the three lines 301, 302 and 303 by means of the cable-connecting device 100 (that is not visible in
The adapter 200, as it is visible in
In the exemplary embodiment of
On top of this, the lines exhibit at their end points in each case an exposed section L that is designed to be contacted by the spring terminals 120 when the cable is guided into the cable-connecting device 100. Advantageously, the longitudinal extent of the exposed section L is dimensioned such that contacting with the spring terminals 120 along the exposed section L is made possible, that however the exposed section L cannot be contacted from outside after insertion. For example, the three lines can be arranged in a plane with equal distances from each other.
As
After the lever switch 110 has been loosened, the lever arm 112 moves counter to the plug-in direction R (toward the right) until the lever arm 112, for example due to the step-shaped depression 116, again abuts the projection 216 and remains secured in this position (zero position).
The features of the invention, disclosed in the description, the claims and the drawings, can be essential both individually and also in any combinations for the realization.
Number | Date | Country | Kind |
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102013110789.3 | Sep 2013 | DE | national |