This invention relates generally to tools and more particularly to an adapter for use in a chuck of a rotary tool, e.g., electric drill, to receive and hold a L-shaped Allen wrench key so that the long leg of the L-shaped Allen wrench key can be rotated about the rotation axis of the chuck.
As is well known an Allen key or Allen wrench (also known as “Hex key”) is a small handheld tool used for turning fasteners, such as bolts and screws which have hexagonally shaped sockets. One common type of Allen key is an L-shaped member having a long leg and a short leg which extends perpendicularly to the long leg. Allen keys work like most other screwdrivers and wrenches in that one can use them by placing the hex shaped end of one of the legs, e.g., the short leg, inside the hexagonal socket head of the fastener and grasping the other leg, e.g., the long leg, and turning the leg that is grasped about the longitudinal axis of the leg whose end is within the hexagonal socket. Turning the leg of the Allen key which is grasped by the user clockwise will tighten the fastener, whereas turning it counterclockwise will loosen or remove the fastener.
Many products, such as furniture, are sold today for assembly by the purchaser and which make use of numerous hexagonal socket fasteners. And many of such products are sold with one or more L-shaped Allen wrenches for use with the hexagonal socket fasteners. Since those L-shaped Allen wrenches are designed to be used manually by being hand-held, their use to assemble furniture or other products making use of numerous fasteners with hexagonal sockets can be quite a time consuming and labor-intensive activity.
Conventional electric or battery-operated drills are commonly used by persons for assembling products using elongated screwdriver bits for mounting in the chuck of the drill. Those bits are linear members whose tip can take various forms depending upon the head of the screw to be driven e.g., slotted-head screws, Philips-head screws, hexagonal-head screws, one-way head screws, square-head screws, and Torx screws. Once the bit is mounted in the chuck of the drill, the bit can be used to drive the screw very quickly. This procedure can be repeated for each fastener to be driven, thereby saving the user considerable time and effort as compared to manually driving the screw with a hand-held manual screwdriver. Unfortunately, a portable power drill cannot be used with an L-shaped Allen wrench to drive fasteners whose heads are in the form of hexagonal sockets, since the working end of the L-shaped Allen wrench, i.e., the leg whose end is inserted in the hexagonal socket extends perpendicularly to the leg which is rotated. Accordingly, a need exists for an adapter arranged for holding an L-shaped Allen wrench to mount it within the chuck of a conventional portable power drill so that the drill can be used to drive a hexagonal socket head screw. The subject invention addresses that need.
One aspect of this invention is an adapter for releasably mounting an L-shaped Allen wrench key in a chuck of a rotary tool. The chuck is rotatable about a rotary axis. The L-shaped Allen wrench key comprises a linear long leg having a first central longitudinal axis and a linear short leg having a second central longitudinal axis extending perpendicular to the first central longitudinal axis. The adapter comprises a mount having a central longitudinal axis. The mount is configured for releasable coupling to the chuck of the rotary tool, whereupon the central longitudinal axis of the mount is coincident with the rotary axis. The adapter includes a center structure coupled to the mount and configured for releasably mounting the L-shaped Allen wrench key on the adapter, wherein the first longitudinal axis of the linear long leg of the L-shaped Allen wrench key is coincident with the rotary axis.
In accordance with one preferred aspect of the adapter of this invention, the center structure comprises an elongated center shaft including a threaded outer surface and a longitudinal channel in the threaded outer surface. The longitudinal channel has a central longitudinal axis coincident with the central longitudinal axis of the mount and configured for receipt of the linear long leg of the L-shaped Allen wrench key, The adapter additionally comprises a base and a threaded member. An elongated center shaft projects upward from the base. The base has at least one channel extending radially from the central longitudinal axis of the mount and configured for receipt of the linear short leg of the L-shaped Allen wrench key therein. Each of the at least one channel includes a pair of opposed surfaces which are configured to engage corresponding surfaces forming portions of the periphery of the linear short leg of the L-shaped Allen wrench key. The threaded member is configured to be threadedly secured on the threaded outer surface of the elongated center shaft to releasably engage a portion of the linear short leg of the Allen wrench key to hold the linear short leg of the L-shaped Allen wrench key in the at least one channel and with the first central longitudinal axis of the linear long leg of the L-shaped Allen wrench key axially aligned with the rotary axis.
In accordance with another preferred aspect of the adapter of this invention, the at least one channel is generally V-shaped.
In accordance with another preferred aspect of the adapter of this invention, the adapter additionally comprises a collet coupled to the threaded member. The collet comprises a plurality of movable jaws encircling the central longitudinal axis of the elongated center shaft. The plurality of jaws is configured to move to engage respective portions of a periphery of the linear long leg of the L-shaped Allen wrench to hold the first central longitudinal axis of the linear long leg of the L-shaped Allen wrench key coincident with the rotary axis.
In accordance with another preferred aspect of the adapter of this invention, the collet includes a bottom end and a top end. The bottom end is secured to a top end of the threaded member, wherein each of the jaws of the plurality of movable jaws is resilient, and wherein the collet includes a plurality of tapering inner surfaces located contiguous and below the plurality of movable jaws. Each of the tapering inner surfaces taper inward radially towards the central longitudinal axis of the elongated center shaft from the bottom end of the collet toward the top end of the collet.
In accordance with another preferred aspect of the adapter of this invention, the adapter is configured to releasably mount different size L-shaped Allen wrench keys thereon.
In accordance with another preferred aspect of the adapter of this invention, the adapter is configured to releasably mount different size L-shaped Allen wrench keys thereon and wherein the base comprises plural channels extending radially from the central longitudinal axis of the elongated center shaft. Each of the channels is configured to receive a linear short leg of a different size L-shaped Allen wrench key.
In accordance with another preferred aspect of the adapter of this invention, the threaded member comprises an internally threaded nut having a bottom edge surface configured for releasable engagement with a portion of the linear short leg of the L-shaped Allen wrench key.
In accordance with another preferred aspect of the adapter of this invention, the long leg has a cross-sectional shape, and wherein the adapter additionally comprises an insert configured for mounting on the elongated center shaft. The insert has a central opening having a shape corresponding to a cross-sectional shape of the long leg of the L-shaped Allen wrench key.
In accordance with another preferred aspect of the adapter of this invention, the elongated center shaft has an upper surface, and the insert comprises a disc configured for releasably disposition on the upper surface. The disc includes a central opening having a shape corresponding to a cross-sectional shape of the long leg of the L-shaped Allen wrench key. The threaded member is configured to releasably engage a portion of the disc to hold the disc on the upper surface of the elongated center shaft.
In accordance with another preferred aspect of the adapter of this invention, the threaded member comprises a first threaded member and a second threaded member, each of which is configured to be threadedly secured on the threaded outer surface of the elongated center shaft. The first threaded member is disposed above the second threaded member. The second threaded member is configured to releasably engage a portion of the linear short leg of the Allen wrench key. The first threaded member is configured to releasably engage a portion of the disc to hold the disc on the upper surface of the elongated center shaft and to releasably lock the second threaded member in place in engagement with a portion of the linear short leg of the L-shaped Allen wrench key.
In accordance with another preferred aspect of the adapter of this invention, the adapter is configured to releasably mount different size L-shaped Allen wrench keys thereon. The base comprises plural channels extending radially from the central longitudinal axis of the elongated center shaft. Each of the channels is configured to receive a linear short leg of a different size L-shaped Allen wrench key. The disc comprises one of a plurality of discs. Each of the plurality of discs has a shape corresponding to a cross-sectional shape of the long leg of the different size L-shaped Allen wrench key.
In accordance with another preferred aspect of the adapter of this invention, the adapter includes a flange interposed between the mount and the elongated center shaft, and the base comprises a base plate configured for mounting on the flange.
In accordance with another preferred aspect of the adapter of this invention, the flange includes a planar top surface and a mesa projecting upward from the planar top surface. The base plate includes a socket configured for receipt of the mesa so that the base plate is prevented from rotating with respect to the flange about the central longitudinal axis.
In accordance with another preferred aspect of the adapter of this invention, the mount is an elongated quick connect shaft configured for releasable mounting within the chuck of the rotary tool.
In accordance with another preferred aspect of the adapter of this invention, the mount comprises a socket for receipt of a standard driver configured for releasable mounting within the chuck of the rotary tool.
Another aspect of this invention is method of using an L-shaped Allen wrench key in a rotary power tool having a chuck. The chuck is rotatable about a rotary axis. The L-shaped Allen wrench key comprises a linear long leg having a first central longitudinal axis and a linear short leg having a second central longitudinal axis extending perpendicularly to the first central longitudinal axis. The method comprises providing an adapter comprising a mount having a central longitudinal axis. The mount is releasably coupled to the chuck of the rotary tool, whereupon the central longitudinal axis of the mount is coincident with the rotary axis. The L-shaped Allen wrench key is releasably mounted on the adapter, wherein the first central longitudinal axis of the linear long leg of the L-shaped Allen wrench key is coincident with the rotary axis. The rotary power tool is operated to cause the linear short leg of the L-shaped Allen wrench key to rotate about the first central longitudinal axis.
In accordance with one preferred aspect of the method of this invention, the adapter comprises a base coupled to the mount and has at least one channel extending radially from the central longitudinal axis of the mount. The V-shaped channel receives the linear short leg of the L-shaped Allen wrench key therein.
In accordance with another preferred aspect of the method of this invention, the adapter additionally comprises an elongated center shaft projecting upward from the base. The elongated center shaft includes a threaded outer surface and a longitudinal channel in the threaded outer surface. The longitudinal channel has a central longitudinal axis extending parallel to the central longitudinal axis of the mount. The linear long leg of the L-shaped Allen wrench key is disposed within the central longitudinal channel with the first central longitudinal axis of the linear long leg of the L-shaped Allen wrench key coincident with the rotary axis.
In accordance with another preferred aspect of the adapter of this invention, the adapter additionally comprises a threaded member threadedly secured on the threaded outer surface of the elongated center shaft to releasably engage a portion of the linear short leg of the L-shaped Allen wrench key to hold the linear short leg of the L-shaped Allen wrench key in the at least one V-shaped channel and with the first central longitudinal axis of the linear long leg of the L-shaped Allen Wrench key coincident with the rotary axis.
Referring now to the various figures of the drawing wherein like reference characters refer to like parts, there is shown in
The adapter 20 enables a user to place any size L-shaped Hex Key in the adapter, and then use the adapter in the chuck 12 of a rotary tool (not shown), such as an electric or battery-operated driver drill, thus removing the use of the human hand to operate the L-Shaped Hex Key for fastening hex-head screws. As will also be described later, the adapter may be in the form of a kit of components configured to hold L-Shaped Hex Keys of different sizes, metric and American, from 0.0625 inch up to 0.5 inch so that those keys can be used in a standard Jacobs chuck or quick disconnect driver drill.
As best seen in
The mount 22 of the adapter 20 is in the form of an elongated linear shaft having a central longitudinal axis X. It is preferably of the quick connect type, e.g., having a hexagonal cross-sectional shape, but can be of circular cross-sectional shape if desired. In either case the elongated mounting shaft is configured so that it can be readily inserted and gripped by the jaws 12A (
It should be pointed out at this juncture that the mount of the adapter may be in the form of a socket for receipt of a conventional or standard driver, instead of being a quick connect shaft like that of
The flange 34 is located at the upper end of the mounting shaft 22 and is in the form of circular disk-like structure configured to mount the base plate thereon. The details of the flange 34 will be described later.
The center shaft 26 is an elongated linear member of generally circular cross-sectional shape and projects upward from the center of the flange 34. The details of the center shaft 26 will also be described later. Suffice it for now to state that the center shaft includes a longitudinally extending recess 26A in a longitudinally extending portion of the circular periphery of the center shaft. The recess 26A forms a hollow interior space within the center shaft that is arranged to receive the long leg 10A of an L-shaped Hex Key. The hollow interior space includes circular interior space in the top portion of the center shaft and a rectangular interior space in the form of a socket 26C below the circular interior space. The hollow interior space has a central longitudinal axis X which is coincident with the central longitudinal axis X of the mounting shaft 22. The center shaft 26 is threaded with external helical threads 26B extending about the periphery of the center shaft at the upper end of the center shaft and contiguous with the top surface 26D of the center shaft. The external threads are configured to be engaged by internal threads of the retaining member 28.
The base plate is best seen in
The retaining member 28 is best seen in
As should be appreciated by those skilled in the art the opposed surfaces S of each of the channel 24C-24F engage corresponding surfaces forming portions of the periphery of the short leg 10B when the short leg is located within the channel. As such, when the retaining nut 28 is tightened so that its bottom surface 28B is in releasable engagement with the short leg 10B of the L-shaped Hex Key to hold the short leg 10B in the channel the second central longitudinal axis Y of the short leg will be centered in the channel and the long leg 10A of L-shaped Hex Key will be in the desired position.
The collet 30 is best seen in
In the operative state the inner surfaces 30B of the jaws engage respective portions of the periphery of the linear long leg 10A of the L-shaped Hex Key to center the linear long leg 10A in the desired position. As will be described later the collet includes six inwardly sloping surfaces 30D which taper and merge with respective inner surfaces of the jaws 30A to guide the free end of the long leg 10A into the passageway 30C so that the central longitudinal axis of the long leg is in the desired position. The details of the collet its jaws, it's sloping surfaces 30D, and other features of the collet and their functions will also be described later.
Turning now to
Turning now to
The helical threads of the upper section 24H are configured to engage the external helical threads 26B of the central shaft 26 to mount the base plate onto the flange 34. The lower section 24I of the central opening 24A is in the form of a socket 24J of a corresponding or mating shape to the generally square shaped mesa of the base plate 24, so that the socket receives the mesa 34B of the flange 34 when the base plate is mounted thereon. That action is accomplished by juxtaposing the base plate 24 and the unitary assembly 32 as shown in
Before the action of mounting an L-shaped Hex Key onto the adapter 20 and holding it in place is described the details of construction and function of the retaining nut 28 and the collet 30 is in order. The collet performs the function of properly aligning the long leg 10A of the L-shaped Hex Key with respect to the central longitudinal axis X of the mounting shaft 22 so that it is in the desired position. The retaining nut performs the function of holding the L-shaped Hex Key in that desired position.
As can be seen in
Attention is now directed to
As mentioned earlier the collet is a cylindrical having a body formed of a somewhat resilient material to enable its jaws 30A to move or flex with respect to the central longitudinal axis X so that the upper inner surface 30B of each of the jaws engage respective portions of the periphery of the long leg 10A of the L-shaped Hex Key 10. They do so irrespective of the size, i.e., cross-sectional area, of the key. To that end, as best seen in
As also mentioned earlier the collet includes six inwardly sloping surfaces 30D. As best seen in
Once the retaining nut 28 has been screwed down to the point that its bottom surface 28B engages a portion of the periphery of the short leg 10B of the L-shaped Hex Key, the short leg will be releasably held in the desired position, with the free end 10C extending out of the top of the collet. Once that has occurred if the adapter 20 is not already mounted in the chuck of the rotary tool, it can be so mounted by extending the bottom end of the mounting shaft 22 into the space between the jaws 12A of the chuck 12. The rotary tool can then be used to rotate the long leg of the L-shape Allen wrench about the rotary axis of the tool to either screw in or screw out a suitably sized hexagonal head threaded fastener.
It should be pointed out at this juncture that in the interest of safety the diameter of the base plate 24 is chosen so that its radius is longer than the length of the short leg 10B of any L-shaped Allen wrench key that may be mounted on the adapter 20. In the exemplary embodiment described above the diameter of the base plate is 2.5 inches. Accordingly, the free end of the short leg 10 of any typical L-shaped Hex Key will not extend beyond the periphery of the base plate. By so doing the base plate provides full coverage of the short leg so that as the L-shaped Hex Key is rotated by the rotary tool, that the free end of the short leg is not exposed to hit a user potentially repeatedly as the L-shaped Hex Key is rotated about the rotary axis of the tool in which the adapter is mounted.
As should be appreciated by those skilled in the art, the removal of the L-shaped Hex Key from the adapter 20 is an easy matter. To that end, all that is required to remove it is to unscrew the retaining nut 28 from the threaded portion of the center shaft 26 until the retaining nut and the collet can be removed from the adapter 20. That action frees the L-shaped Hex Key so that it can be removed from the adapter.
Turning now to
As can be seen best in
As best seen in
Turning now to
As best seen in
The centering disc 40 is a generally planar disk-like member of circular profile. The centering disc 40 includes a central opening 40A having a shape corresponding in shape and size to the cross-sectional shape of the long leg of the specific L-shaped Allen wrench key which is to be held and centered by the adapter 20″. In accordance with one preferred aspect of this invention the adapter 20″ is provided with a kit of plural centering discs, each of which has a different sized central opening. Those discs are shown in
The mount 22 and the center shaft 26 of the adapter 20″ are preferably in the form of a unitary member or assembly 32, which also includes the flange 34 constructed like discussed above. The base is in the form of a separate base plate but can be an integral part of the unitary assembly 32. The mount 22 includes elongated linear shaft that is preferably of the quick connect type but can be of circular cross-sectional shape or any other cross-sectional shape to be readily inserted and gripped by the jaws of a chuck of the rotary tool on which the adapter is to be used. As is the case with the adapter 20, the mount 22 of the adapter 20″ may be in the form of a socket for receipt of a conventional or standard driver like shown in
Use of the adapter 20″ is as follows. The user of the adapter 20″ will select a particular centering disc 40 from the kit to accommodate the cross-sectional size and shape of the particularly sized L-shaped Hex Key 10 to be used with the rotary tool, e.g., electric drill/driver. The base plate 24 is mounted on the flange 34 of the mount 22. The assembly of the base plate and the mount is now ready to accept the particularly sized L-shaped Hex Key 10 to be used. To that end, the short leg 10B of the selected L-shaped Hex Key 10 is inserted into the appropriately sized one of the V-shaped channels 24C-24F and the L-shaped Hex Key moved to a position so that its long leg 10A is approximately coincident with the central longitudinal axis X.
In accordance with one method of this invention, the lower grip nut 44 can then be screwed onto the external threads 26D of the center shaft until its bottom surface 28B engages a portion of the periphery of the short leg 10B, but not to the point of full or maximum tightness, whereupon the long leg 10A can be moved slightly laterally to center it properly if it is not already properly centered. With the lower grip nut not fully tightened the user can take the selected centering disc 40 to thread it onto the long leg 10A by juxtaposing its particular central opening (40A-40D) with the free end 10C of the long leg, and then sliding the centering disc down the long leg 10B until it engages the top surface 26D of the center shaft 26 so that the centering disc rest upon the top surface of the center shaft. The upper grip nut 42 can then be screwed onto the external threads 26D of the center shaft until the undersurface of its inwardly directed flange 28E engages the top surface of the centering disc 40 contiguous with the periphery of the centering disc. At that time the bottom surface 28B of the upper grip nut engages the top surface of the lower grip nut. If the long leg 10A is appropriately centered coincident with the central longitudinal axis, the lower grip nut can be fully tightened on the short leg, and the upper grip nut fully tightened on the lower grip nut to lock the lower grip nut in place, thus locking the L-shaped Hex Key in place so that it is ready for mounting in the chuck of the rotary tool. If, the long leg 10A of the L-shaped Hex Key is not at the desired centered position before final tightening of the upper and lower grip nuts the long leg 10B can be jiggled or moved laterally slightly with respect to the central longitudinal axis X until it is appropriately centered (coincident with that axis) and then the lower grip nut fully tightened, followed by the fully tightening of the upper grip nut. That action completes the mounting and centering of the L-shaped Hex Key on the adapter 20″, whereupon it is ready for mounting and use by an electric drill/driver or some other rotary tool.
In accordance with another method of this invention, before the lower grip 44 nut is screwed onto the center shaft 26, the user can take the selected centering disc 40 to thread it onto the long leg 10A by juxtaposing its particular central opening (40A-40D) with the free end 10C of the long leg, and then sliding the centering disc down the long leg 10B until it engages the top surface 26D of the center shaft 26. The lower grip nut 44 can then be screwed onto the external threads 26D of the center shaft until its bottom surface 28B engages a portion of the periphery of the short leg 10B but not to the point of full or maximum tightness, whereupon the long leg 10A can be moved slightly laterally to center it properly if it is not already properly centered. With the lower grip nut not fully tightened upper grip nut 42 can then be screwed onto the external threads 26D of the center shaft until the undersurface of its inwardly directed flange 28E engages the top surface of the centering disc 40 contiguous with the periphery of the centering disc. At that time the bottom surface 28B of the upper grip nut engages the top surface of the lower grip nut. If the long leg 10A is appropriately centered coincident with the central longitudinal axis, the lower grip nut can be fully tightened on the short leg, and the upper grip nut fully tightened on the lower grip nut to lock the lower grip nut in place, thus locking the L-shaped Hex Key in place so that it is ready for mounting in the chuck of the rotary tool. If, the long leg of the L-shaped Hex Key is not at the desired centered position before final tightening of the upper and lower grip nuts the long leg 10B can be jiggled or moved laterally slightly with respect to the central longitudinal axis X until it is appropriately centered (coincident with that axis) and then the lower grip nut fully tightened, followed by the fully tightening of the upper grip nut. That action completes the mounting and centering of the L-shaped Hex Key on the adapter 20″, whereupon it is ready for mounting and use by an electric drill/driver or some other rotary tool.
It must be pointed out at this juncture that various other changes can be made to the adapters of this invention. Thus, the three exemplary embodiments as described above must be understood to be merely three of many various adapters that can be constructed in accordance with this invention. For example, the adapter of this invention may be provided with means to enhance the proper positioning of the long leg 10A of an L-shaped Hex Key in the desired position wherein the central longitudinal axis X of that long leg is coincident with the central longitudinal axis X of the mounting shaft. That means, which will be described hereinafter, may be used in conjunction with the collet 30 or in lieu of the collet. In any case that means may be in the form of a kit of plural centering inserts. Each centering insert comprises a body whose shape and size are configured for receipt within the socket 26C in the recess 26A of the center shaft 26. Each centering insert includes a front face including a 60-degree V-shaped channel facing toward the central longitudinal axis X of the recess 26A of the center shaft 26. Each V-shaped recess is designed for engaging a portion of the periphery of the long leg 10A so that the central longitudinal axis of the long leg will be coincident with the central longitudinal axis of the mounting shaft. For example, three such inserts may be provided to accommodate L-shaped Hex Keys of three different cross-sectional size ranges. The first insert's V-shaped channel will accommodate L-shaped Hex Keys having a cross-sectional size of 0.0625-0.125 inch. The second insert's V-shaped channel will accommodate L-shaped Hex Keys having a cross-sectional size of 0.1875-0.25 inch. The third insert's V-shaped channel will accommodate L-shaped Hex Keys having a cross-sectional size of 0.3125-0.375 inch. Furthermore, adapters constructed in accordance with this invention can be used with any type of rotary tool which includes a chuck that is rotatable about a rotation axis, irrespective of the construction of the chuck and irrespective of the type of rotary tool.
Without further elaboration the foregoing will so fully illustrate our invention that others may, by applying current or future knowledge, adopt the same for use under various conditions of service.
This utility application claims the benefit under 35 U.S.C. § 119(e) of Provisional Application Ser. No. 63/395,518, filed on Aug. 5, 2022, entitled Adapter For Mounting An L-Shaped Allen Wrench Key In A Chuck Of A Rotary Tool And Method Of Use Of The Same, the entire disclosure of that provisional application is incorporated by reference herein for all purposes.
Number | Date | Country | |
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63395518 | Aug 2022 | US |