This invention generally relates to dispensing devices for dispensing a fluid from a syringe, and particularly to an adapter for coupling a syringe and an actuator.
In certain applications it is sometimes necessary to dispense liquids out of a syringe or a similar container. For example, hot melt adhesives may be dispensed out of a syringe-like cartridge and onto a desired target. In another example, high viscosity medicaments, such as dermal fillers, can be injected into a patient from a syringe to augment soft tissue portions within the body. Conventional dispensing systems generally include a syringe containing fluid and an actuator adapted to move a piston or plunger in the syringe to dispense the fluid. Syringes for these applications generally include a flange at a proximal end adapted to be coupled to the actuator.
However, conventional syringes are formed in a plurality of shapes and sizes for different fluids. Some conventional syringes include an annular flange, while other conventional syringes include a flange with arcuate portions separated by straight portions called flats. Many conventional syringes have flanges that conform to a set of industry-standard sizes and shapes. However, some companies produce syringes with specialized flanges having shapes and/or sizes not conforming to industry standards. Conventional actuators are designed to couple to one particular size and shape of flange on a syringe. Thus, every time a new syringe is to be used having a different shape or size, a different actuator must be provided.
Additionally, some conventional syringes include finger grips and an elongate plunger adapted to be manually pressed to dispense the fluid from the syringe. In certain fluid application fields such as dermal filling, manual actuation of dispensing from a syringe may not be optimal in all circumstances because a practitioner cannot always precisely control with manual actuation the amount of dermal filler being injected into a patient, due to hand fatigue and strain. But conventional non-manual actuators generally cannot be coupled to syringes with finger grips. Again, a different specialized actuator must be provided for non-manual actuation of these conventional syringes with finger grips.
Similarly, in some fluid application fields it may be desirable to use manual actuation to dispense fluid from a syringe because manual actuators are quickly ready for use and easy to operate. A manual actuator does not require connection to a power source or an air supply, for example. However, it can be difficult to readily switch between a non-manual actuator and a manual actuator for a particular syringe because each actuator is adapted to couple to one particular size and shape of flange on a syringe.
For a medical practitioner or another professional seeking to dispense various kinds of fluid by manual and/or non-manual actuation, a plurality of actuators must be purchased and maintained to accommodate the various shapes and sizes of flanges and finger grips on syringes. Consequently, multiple couplers or actuators still must be available in order to dispense various kinds of fluid from syringes having different shapes and sizes by manual and/or non-manual actuation.
There is a need, therefore, for an adapter that addresses these and other problems associated with conventional dispensing systems.
In one embodiment of the invention, an adapter is adapted to couple an actuator to a syringe including an elongate body and a flange. The adapter includes a housing with a proximal end wall, a distal end wall, and a side wall extending between the proximal and distal end walls and defining an outer peripheral surface. The distal end wall is adapted to face toward the syringe. The adapter also includes a first slot extending inwardly from the outer peripheral surface and adapted to couple with a syringe flange. The first slot defines a first shape and a first size. The adapter further includes a second slot extending inwardly from the outer peripheral surface and adapted to couple with a syringe flange. The second slot defines at least one of a second shape different than the first shape and a second size different than the first size.
The first or second slot may be U-shaped to closely couple with flanges having a circular shape or flats. The first or second slot may also be adapted to closely couple with flanges including finger grip portions. In some embodiments, the first slot may be positioned in the housing at least partially coextensive with the second slot. Alternatively, the first slot and the second slot may be separated by a divider wall including an internal aperture sized to receive the elongate body of the syringe. The internal aperture includes a retention portion and a seat portion, the retention portion adapted to retain the elongate body of the syringe in the seat portion when the syringe is coupled to the adapter. Similarly, one or more of the slots may also include a retention portion and a seat portion, the retention portion adapted to retain the flange of a syringe in the seat portion when the syringe is coupled to the adapter. The adapter may include additional slots extending inwardly from the outer peripheral surface to accommodate even more types of syringe flanges. Thus, the adapter is advantageously adapted to couple many different types of syringes to a single actuator.
In another embodiment of the invention, a dispensing device for dispensing fluid contained in a syringe includes an actuator and an adapter. The syringe includes an elongate body and a flange. The adapter includes a housing with a proximal end wall, a distal end wall, and a side wall extending between the proximal and distal end walls and defining an outer peripheral surface. The proximal end wall includes an aperture. The distal end wall is adapted to face toward the syringe. The adapter also includes a first slot extending inwardly from the outer peripheral surface and adapted to couple with a syringe flange. The first slot defines a first shape and a first size. The adapter further includes a second slot extending inwardly from the outer peripheral surface and adapted to couple with a syringe flange. The second slot defines at least one of a second shape different than the first shape and a second size different than the first size. The actuator is coupled to the adapter and includes a plunger adapted to be advanced in a distal direction through the aperture in the proximal end wall to push fluid contained in the syringe.
In yet another embodiment of the invention, a method of dispensing fluid utilizes a dispensing device including an actuator having a plunger and an adapter. The adapter includes a housing with a first slot defining a first shape and a first size and a second slot defining at least one of a second shape different than the first shape and a second size different than the first size. The method includes inserting a flange of a first syringe into the first slot of the adapter to operatively couple the first syringe to the actuator. The method also includes moving the plunger of the actuator to dispense fluid from the first syringe, and removing the flange of the first syringe from the first slot to decouple the first syringe from the adapter. The method further includes inserting a flange of a second syringe into the second slot of the adapter to operatively couple the second syringe to the actuator, and moving the plunger of the actuator to dispense fluid from the second syringe.
In another embodiment of the invention, an adapter for coupling an actuator to a syringe includes a housing and a first slot. The syringe includes an elongate body and a flange. The housing includes a proximal end wall, a distal end wall, and a side wall extending between the proximal and distal end walls. The side wall defines an outer peripheral surface. The proximal end wall is adapted to face toward the actuator and the distal end wall is adapted to face toward the syringe. The first slot extends inwardly from the outer peripheral surface and defines a first shape and a first size. The first slot is adapted to closely couple with a syringe flange including finger grip portions.
Various additional features and advantages of the invention will become more apparent upon review of the following detailed description of the illustrative embodiments taken in conjunction with the accompanying drawings.
The actuator 12 illustrated in the embodiment shown in
Further details of the adapter 14 of this embodiment are shown in
The adapter 14 also includes a plurality of locking arms 64 extending proximally from the proximal end wall 52. Each of the locking arms 64 includes a locking notch 65 adapted to snap over a corresponding locking detent 66 formed near the distal end 40 of the actuator 12. To this end, each of the locking arms 64 is slightly resilient to permit snapping engagement of the locking arms 64 with the locking detent 66 on the actuator 12, as shown in
The proximal end wall 52 of the adapter 14 further includes an aperture 68 adapted to receive the plunger 26 of the actuator 12 when the actuator 12 is coupled to the adapter 14. The aperture 68 communicates with the distal end 40 of the actuator 12 and the interior 58 of the adapter 14, including each of the slots 30, 32, 34. The aperture 68 may be sized to closely receive the plunger 26 for movement through the adapter 14. Similarly, the distal end wall 54 of the adapter 14 further includes an opening 69 adapted to receive the elongate body 18 of the syringe 16 when the syringe 16 is coupled to the adapter 14. The opening 69 is generally U-shaped to permit passage of the elongate body 18 of the syringe 16 into the interior 58 from the side 62 of the adapter 14. The opening 69 communicates with the aperture 68 in the proximal end wall 52 and the interior 58 of the adapter 14, including each of the slots 30, 32, 34. Thus, the plunger 26 of the actuator 12 may freely pass through the aperture 68 in the proximal end wall 52, the interior 58, and the opening 69 in the distal end wall 54 to enter the elongate body 18 of the syringe 16.
The opening 69 in the distal end wall 54 of the adapter 14 further includes a retaining portion 69a and a seat portion 69b. The retaining portion 69a defines a smaller width or diameter than the seat portion 69b such that the retaining portion 69a snaps around the elongate body 18 of the syringe 16 when the elongate body 18 is positioned in the seat portion 69b of the opening 69. In the illustrated embodiment, the retaining portion 69a is defined by a pair of opposing detents positioned adjacent to the seat portion 69b. However, the retaining portion 69a may alternatively include any structure tending to retain the elongate body 18 of the syringe 16 in the seat portion 69b, such as a narrowed width or diameter neck portion extending outwardly from the seat portion 69b in one example. Thus, the retaining portion 69a deters inadvertent disconnection of the syringe 16 and the adapter 14.
As shown in
The third slot 34 also extends between the divider wall 70 and the proximal end wall 52 of the adapter 14 so as to be partially integral or coextensive with the second slot 32. However, the third slot 34 defines a third width W3 shorter than the second width W2 and a third thickness T3 larger than the second thickness T2. To this end, the third slot 34 and the second slot 32 collectively form a shoulder 72 between the slots 32, 34 in the proximal end wall 52. Furthermore, the third slot 34 defines a third shape different from the first shape and a third size different from the first and second sizes. As a result, the adapter 14 may be advantageously used to readily couple syringes 16 having at least three different types of flanges 22 to the actuator 12, thereby removing the need for separate actuators for each type of syringe.
The divider wall 70 further includes an internal aperture 74 communicating with each of the first, second, and third slots 30, 32, 34. The internal aperture 74 is sized to receive the elongate body 18 of syringes 16 adapted to engage the second or third slots 32, 34. To this end, the internal aperture 74 may be smaller in size (as shown in
The adapter 14 illustrated in
The adapter 14 and actuator 12 may collectively be configured for multiple uses with different syringes 16 or configured for a single use only. To this end, the plunger 26 may threadably couple to the movable piston 24 or may be inserted into an interference fit with a corresponding slot in the movable piston 24. Also as shown in
The actuator 12, the adapter 14, and the syringe 16 are each illustrated as separate elements in the embodiment of
As shown in
Another embodiment of a dispensing device 110 is shown in
As shown in
Each of the first and second slots 162, 164 is generally U-shaped in this embodiment of the adapter 114. The first slot 162 extends between the distal end wall 144 and the interior divider wall 160. The first slot 162 defines a first width W4 and a first thickness T4. In this regard, the first slot 162 defines a first shape and a first size and is adapted to closely couple with annular or circular syringe flanges. The second slot 164 also extends between the distal end wall 144 and the interior divider wall 160 so as to be partially integral or coextensive with the first slot 162. However, the second slot 164 defines a second width W5 shorter than the first width W4 and a second thickness T5 larger than the first thickness T4. To this end, the first slot 162 and the second slot 164 collectively form a shoulder 166 between the slots 162, 164 in the interior divider wall 160. Furthermore, the second slot 164 is adapted to closely couple with a flange having flats. The second slot 164 defines a second size different than the first size and a second shape different than the first shape. The first and second slots 162, 164 open at the first lateral side 154 of the adapter 114 so that the corresponding syringe flanges may be slid into the interior 152 of the adapter 114 and into engagement with one of the slots 162, 164.
The proximal end wall 142 of the adapter 114 further includes an aperture 168 adapted to receive the plunger 128 of the actuator 112 when the actuator 112 is coupled to the syringe 116. The aperture 168 communicates with the interior 152 of the adapter 114, including each of the slots 162, 164. The distal end wall 144 of the adapter 114 further includes an opening 170 adapted to receive the elongate body 118 of the syringe 116 when the syringe 116 is coupled to the adapter 114. The opening 170 is generally U-shaped to permit passage of the elongate body 118 of the syringe 116 into the interior 152 from the first lateral side 154 of the adapter 114. The opening 170 includes a retaining portion 170a and a seat portion 170b as previously described, where the retaining portion 170a is adapted to retain the elongate body 118 of the syringe 116 in the seat portion 170b of the internal aperture 170. The retaining portion 170a may include detents adjacent the seat portion 170b as shown in the figures or may include alternative structure that narrows outwardly from the seat portion 170b. The opening 170 communicates with the aperture 168 in the proximal end wall 142 and the interior 152 of the adapter 114, including each of the slots 162, 164.
Similarly, the interior divider wall 160 also includes an internal aperture 172 communicating with the aperture 168 in the proximal end wall 142 and the opening 170 in the distal end wall 144. The internal aperture 172 is generally U-shaped and sized to receive the elongate body 118 of the syringe 116. Similar to the opening 170, the internal aperture 172 includes a retaining portion 172a and a seat portion 172b, where the retaining portion 172a is adapted to retain the elongate body 118 of the syringe 116 in the seat portion 172b of the internal aperture 172. The retaining portion 172a may include detents adjacent the seat portion 172b as shown in the figures or may include alternative structure that narrows outwardly from the seat portion 172b. Consequently, the plunger 128 of the actuator 112 may freely pass through the aperture 168 in the proximal end wall 142, the interior 152, the internal aperture 172 in the interior divider wall 160, and the opening 170 in the distal end wall 144 to enter the elongate body 118 of the syringe 116. Although the aperture 168 is illustrated to be sized larger than the plunger 128 so that the plunger 128 may freely rotate with respect to the adapter 114, the aperture may be sized to slidably engage the plunger 128 in other embodiments.
In operation, the adapter 114 is coupled to the manual actuator 112, and the flange 124 of the syringe 116 is closely coupled with one of the slots 162, 164. A user may then grasp the adapter 114 at the finger grip portions 150 and the thumb press 134 of the actuator 112 to push the plunger 128 forwards toward the syringe 116. As the plunger 128 advances, the movable piston 126 within the syringe 116 is forced to move forward and push fluid out of the syringe 116. The thumb press 134 and plunger 128 may then be retracted so that a different syringe may be coupled with the adapter 114.
Although the illustrated adapter 114 includes two slots 162, 164, the adapter 114 may be reconfigured to include more than two slots in other embodiments. Furthermore, the slots 162, 164 may be separated by a divider wall rather than being partially coextensive in some embodiments. The finger grip portions 150 may also be removable from the remainder of the housing 140 of the adapter 114 in other embodiments. In such embodiments, when the adapter 114 is coupled to a non-manual actuator instead of a manual actuator 112, the finger grip portions 150 are removed because a user will not need the additional gripping surface to advance the plunger 128.
Another embodiment of a dispensing device 210 is shown in
The actuator 212 of this embodiment is a non-manual actuator, and more specifically, a pneumatic or mechanical actuator 212. In this regard, the actuator 212 includes a housing 250 having a proximal end 252 and a distal end 254. Although the housing 250 is shown defining a cylindrical shape, other shapes of the housing 250 are possible within the scope of this invention. The proximal end 252 includes an inlet port 256 adapted to be connected to a drive source such as a drive shaft or a pressurized air source. The actuator 212 also includes a plunger 258 adapted to be driven to move along the housing 250. Consequently, the plunger 258 is operable to apply force to move the movable piston 228, 240 of the syringe 216, 218 that is coupled to the actuator 212 by the adapter 214. It will be understood that other types of non-manual actuators and manual actuators may be used with the dispensing device 210 in other embodiments of the invention.
As shown in
The first slot 276 in the adapter 214 is generally U-shaped in this embodiment, opening at the first lateral side 270. The first slot 276 defines a first width W6 and a first thickness T6. In this regard, the first slot 276 is adapted to couple with an annular or circular flange. The first slot 276 defines a first shape and a first size. The second slot 278 extends through the entire side wall 266 except at the second lateral side 272 so that a finger flange 236 with finger grip portions 238 may be inserted into the second slot 278 with the finger grip portions 238 extending beyond the side wall 266 of the adapter 214. The second slot 278 is adapted to closely couple with a flange having finger grip portions. The second slot 278 defines a second shape different than the first shape and a second size different than the first size. Thus, the adapter 214 of this embodiment is adapted to closely couple with syringes having circular flanges or flanges with finger grip portions.
The proximal end wall 262 of the adapter 214 further includes an aperture 280 adapted to receive the plunger 258 of the actuator 212 when the actuator 212 is coupled to the adapter 214. The aperture 280 communicates with the interior 268 of the adapter 214, including each of the slots 276, 278. The distal end wall 264 of the adapter 214 further includes an opening 282 adapted to receive the elongate body 220, 230 of one of the syringes 216, 218. The opening 282 is generally U-shaped to permit passage of the elongate body 220, 230 into the interior 268 from the first lateral side 270 of the adapter 214. The opening 282 includes a retaining portion 282a and a seat portion 282b as previously described, where the retaining portion 282a is adapted to retain the elongate body 220, 230 of one of the syringes 216, 218 in the seat portion 282b of the internal aperture 282. The retaining portion 282a may include detents adjacent the seat portion 282b as shown in the figures or may include alternative structure that narrows outwardly from the seat portion 282b. The opening 282 communicates with the aperture 280 in the proximal end wall 262 and the interior 268 of the adapter 214, including each of the slots 276, 278.
Similarly, the interior divider wall 274 also includes an internal aperture 284 communicating with the aperture 280 in the proximal end wall 262 and the opening 282 in the distal end wall 264. The internal aperture 284 is generally U-shaped and sized to receive the elongate body 220, 230 of one of the syringes 216, 218. Similar to the opening 282, the internal aperture 284 includes a retaining portion 284a and a seat portion 284b, where the retaining portion 284a is adapted to retain the elongate body 220, 230 of one of the syringes 216, 218 in the seat portion 284b of the internal aperture 284. The retaining portion 284a may include detents adjacent the seat portion 284b as shown in the figures or may include alternative structure that narrows outwardly from the seat portion 284b. Consequently, the plunger 258 of the actuator 212 may freely pass through the aperture 280 in the proximal end wall 262, the interior 268, the internal aperture 284 in the interior divider wall 274, and the opening 282 in the distal end wall 264 to enter the elongate body 220, 230 of the corresponding syringe 216, 218.
The adapter 214 also includes a plurality of locking arms 290 extending proximally from the proximal end wall 262. Each of the locking arms 290 includes a locking notch 292 adapted to snap over a corresponding locking detent 294 formed near the distal end 254 of the actuator 212. To this end, each of the locking arms 290 is slightly resilient to permit snapping engagement of the locking arms 290 with the locking detent 294 on the actuator 212, as shown in
Although the illustrated adapter 214 includes two slots 276, 278, the adapter 214 may be reconfigured to include more than two slots in other embodiments. These additional slots may be partially coextensive with one of the two slots 276, 278 or may be separated from these slots 276, 278 by a divider wall. Furthermore, the additional slots may be adapted to couple with syringe flanges having circular flanges, flanges with flats, flanges with finger grip portions, or flanges having other shapes and sizes as understood in the syringe art.
Although the illustrated adapter 214 includes two slots 276, 278, the adapter may also be reconfigured in other embodiments to include only the slot 278 adapted to receive finger flanges 236 including finger grip portions 238. The adapter of these other embodiments advantageously enables the coupling of a non-manual actuator to the syringe 220 having finger flanges 236, which normally is only actuated by manual actuators. Similar to the illustrated adapter 214, the adapter of these other embodiments allows the syringe 220 having finger flanges 236 to be readily coupled with non-manual actuators and manual actuators.
While the present invention has been illustrated by the description of specific embodiments thereof, and while the embodiments have been described in considerable detail, it is not intended to restrict or in any way limit the scope of the appended claims to such detail. The various features discussed herein may be used alone or in any combination. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and methods and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the scope or spirit of the general inventive concept. What is claimed is: