Patent Application
20150135730
The invention described hereafter relates to an adapter resp. connector piece to connect a vacuum-insulated line to a vacuum processing facility.
Vacuum processing facilities are systems in which workpieces or substrates are processed resp. treated in a processing room under vacuum conditions, in other words at ambient pressures below the atmospheric pressure. Such systems are known in the state of the art and are used for thermal treatments, coatings, etching processes and many other processes under reduced pressure conditions.
Many types of vacuum processing facilities use gates (load locks) in order to use a volume smaller in comparison with the processing room for inserting and removing the workpieces in the processing room. The advantage is that this smaller volume can be pumped out (evacuated) faster than the processing room, which thus can be maintained for longer below a low target pressure. Furthermore, in this manner, the processing room can more easily be kept free from harmful ambient gases such as water vapor, volatile organic compounds etc, Some of these contaminations can be removed only with difficulty by means of vacuum pumps, which is why the pumping output is often assisted by so-called Meissner traps. Broadly speaking, a Meissner trap constitutes a cooed condensation surface for trace gases resp. residual gases, primarily for water vapor under vacuum. They are generally made as conduits of copper or stainless steel that are placed in the vacuum chamber in the form of spirals or flat in a meandering pattern in order to provide a cooled surface that is as large as possible. Most commonly, commercially available non-CFC coolants or liquid gases (e.g. N2) can be contemplated as cooling liquids.
The cooling liquid must be directed from a source (e.g. cooling unit, storage tank) into and again out of the vacuum processing chamber by means of insulated lines, For this, vacuum-insulated lines are commonly used in which a flexible line or conduit in an external, vacuum-sealed protective sleeve is guided. The intermediate space between the coolant line itself and the external sleeve is evacuated so that the heat loss to the environment is minimized. Such vacuum lines are commercially available, they can be bought ready to use (pre-evacuated). The intermediate space is often provided with getter material that can compensate for possible leakages or residual gases. The lines are connected via vacuum feed-through in the processing chamber wall with the Meissner trap which, depending on the type of use, can be in the processing room or in a gate/lock.
The vacuum lines described are sensitive and no reliably vacuum-tight for a long time. Dismantling and replacing resp. post-evacuating involves a considerable maintenance requirement that negatively impacts the operating efficiency of vacuum processing facilities especially for industrial use.
The present invention should overcome the disadvantages of the state of the art. To this effect, a vacuum adapter is proposed that is adapted for feeding-through coolant lines in a vacuum processing installation. These lines are discharged to atmosphere in vacuum-insulated feed lines 30, 31. An adapter 4 has an intermediate volume 2 that is connected on the one hand with at least one insulation intermediate space 32, 33 of the vacuum-insulated feed lines 30, 31 and on the other hand with a vacuum pump.
The solution according to the present invention consists in a vacuum adapter for connecting a coolant line to a cooling trap of a vacuum processing system and simultaneously allows access to the vacuum insulation of the lines. Via this access, a backing pump that is anyway present in the processing system can be connected operatively with the vacuum insulation so that the pump capacity can be used, e.g. with the aid of valves, for evacuating the insulation intermediate space of the feed lines. This can preferably occur when the system itself temporarily does not need this pump capacity. This can happen in a demand-driven fashion or periodically or permanently for preventative maintenance, preferably under the control e.g. of a routine of the vacuum processing facility control itself.
In the figure, the vacuum adapter 4 is shown in cross section. It can be mounted on the wall of a processing facility or even integrated therein. The figure shows a vacuum room 1 and hints at the walls of the facility by means of references 6, 7. An outlined cooling trap 10 is fed by a feed resp. drain line 11, 12. The vacuum adapter 4 comprises a volume 2 that is connected through a pump neck 5 with a vacuum pump. The volume 2 is sealed vis-a-vis the vacuum room 1 by means of sealing devices 13, 14 that allow a passage for the coolant feed lines 12, 11. Ideally, the sealing devices 13, 14 also provide a thermal insulation of the line 11, 12 vis-à-vis the adapter 4 resp. the wall connectors 6, 7. Reference 13 designates a simple disc that can consist of poorly heat-conducting material. Detail 14 denotes a bushing that is screwed e.g. in the wall of the adapter 4 and by means of the projection into the volume 2 increases the heat conductivity resistance between the bracket of the line 11 and the wall. The evacuable volume 2 is open to the insulation intermediate space 32 resp. 33 of the vacuum feed lines 30, 31, and thus enables the latter to evacuate without mechanically separating the connections or affecting the vacuum in room 1. The vacuum lines 30, 31 consist of an outer sleeve 20, 21 that can be executed as a rigid or flexible conduit, corrugated tube, envelope or hose. An inner line 22, 23, represents the coolant line to or from the adapter 4. References 26 and 27 are flange connections of the external cladding tube 20, 21 to the adapter 4; the connection can alternatively also be made by screwing, welding or by means of another suitable type of connection. The same applies for the outlined flange 24, 25 of the inner line 22, 23. The insulation intermediate space 32, 33 resp. its dimensional stability can be ensured by means of the spacing elements (not shown here).
As illustrated in the drawing, the insulation intermediate space 32, 33 is connected permanently with a pump option via the inner space 2 of the adapter 4. This ensures the operative performance of the vacuum insulation of the feed lines 30, 31, and if necessary even controls it fully automatically. Furthermore, a pressure sensor can be installed in the intermediate volume 2 that displays a drop in the insulation vacuum and provides a warning message before the refrigerating capacity in the vacuum room 1 drops. If a processing step may be stopped or delayed in this way, it is possible to avoid damages resp. faults in the workpieces in the room 1.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CH2013/000076 | 5/6/2013 | WO | 00 |
| Number | Date | Country | |
|---|---|---|---|
| 61645759 | May 2012 | US |
