This disclosure relates generally to earth-moving, mining and other types of material-handling equipment and, in an example described below, more particularly provides an adapter mounting system with enhanced service life.
Material handling implements (such as buckets, shovels and other types of excavation and mining implements) are frequently provided with replaceable wear components. For example, wear components can be used to protect a forward material-engaging lip of a material handling implement, in order to prevent or delay repair or replacement of the lip, and to achieve other purposes (such as, to enhance the effectiveness of the implement in engaging or breaking up the material).
The wear components are subjected to a variety of different loads from various directions during material handling operations. Replacement of wear components can be costly and time-consuming.
It will, therefore, be appreciated that improvements are continually needed in the art of securing wear components on material handling implements. Such improvements are provided to the art by the present disclosure, and these improvements can be realized in a wide variety of different configurations.
Representatively illustrated in
In the example of
The teeth 12 are typically rapidly worn down or otherwise damaged during use of the implement 10, and so the teeth are replaced periodically or when excessive wear is evident. Specially configured adapters 14 releasably secure the teeth 12 to a forward edge of a lip 16 of the implement 10 in this example. In other examples, the teeth 12 may be secured directly to the lip 16.
The teeth 12 and adapter 14 are merely examples of wear components that can be securely and conveniently attached to a material handling implement using the principles of this disclosure. Other examples of wear components include shrouds 18, 20 which protect forward material-engaging edges of the lip 16 and sides of the implement 10. Thus, the scope of this disclosure is not limited to use of any particular types of wear components.
As used herein, the term “forward” is used to indicate a direction in which the implement 10 displaces to engage a material. Thus, a forward edge of the lip 16 would first engage the material, if the forward edge were not protected by the teeth 12, adapter 14 and shrouds 18, 20. The term “rearward” is used to indicate an opposite direction. Thus, in the
Referring additionally now to
In the
Referring specifically now to
In the
The fastener assembly 66 is used to releasably secure the adapter 14 to the lip 16 after the forward stabilizer 32, rear stabilizers 72, 74 and fastener abutment 76 are attached to the lip. In this example, the forward stabilizer 32 is attached to a forward end 34 of the lip 16 proximate or onto forward fitment pads 78 which wrap around the lip forward end and laterally straddle a protrusion 54 extending forward from the lip forward end. The rear stabilizers 72, 74 are attached to respective rear fitment pads 80, 82 on respective opposite sides 84, 86 (see
A fastener opening 88 is formed through the lip 16 for receiving the fastener assembly 66 therein. When a threaded member 90 in the clamp 70 is rotated in a certain direction, the wedge 68 is biased downward (as viewed in
Referring additionally now to
In this example, the forward stabilizer 32 is welded to the forward fitment pads 78 extending around the forward edge 34 of the lip 16. The protrusion 54 is received in the forward stabilizer 32. The forward stabilizer 32 is longitudinally aligned with the protrusion 54 and the fastener opening 88.
Referring additionally now to
In the
Specifically, upper opposing inwardly facing abutment surfaces 36, 38, lower opposing inwardly facing abutment surfaces 40, 42 and central outwardly facing abutment surfaces 92, 94 are formed on the forward stabilizer 32. The abutment surfaces 36, 38, 40, 42, 92, 94 are appropriately positioned to contact corresponding abutment surfaces formed in the adapter 14 as described more fully below.
Referring additionally now to
In the
At forward ends of the legs 98, 100, an interior of the adapter 14 is configured to cooperatively engage the abutment surfaces 36, 38, 40, 42, 92, 94 formed on the forward stabilizer 32. Specifically, upper outwardly facing abutment surfaces 44, 46, lower outwardly facing abutment surfaces 48, 50 and central opposing inwardly facing abutment surfaces 102, 104 are formed in the adapter 14. When the adapter 14 is installed on the lip 16, the following pairs of abutment surfaces will be facing each other, thereby preventing or limiting lateral movement of the adapter on the lip: 38 and 44, 36 and 46, 42 and 48, 40 and 50, 94 and 102, and 92 and 104.
The adapter 14 further includes fastener openings 106, 108 for receiving the fastener assembly 66 therein and tabs 110, 112 extending inwardly at rear ends of the respective legs 98, 100. The tabs 110, 112 extend longitudinally along interior sides of the respective legs 98, 100 for engagement with rear stabilizers as described more fully below.
Referring additionally now to
In
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In the
Another difference in the
Referring additionally now to
Note that outwardly facing abutment surfaces 58, 60 formed on opposite lateral sides of the protrusion 54 are exposed even after the forward stabilizer 32 is attached to the lip 16. These abutment surfaces 58, 60 are, thus, available to engage corresponding abutment surfaces in the adapter 14 as described more fully below.
Referring additionally now to
In the
In addition, the
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The
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The
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In the
Beneficially, a thickness t of the forward stabilizer 32 decreases in a rearward direction, so that a gap G between the forward stabilizer and the interior of each leg 98, 100 of the adapter 14 increases in the rearward direction. The thickness t of the forward stabilizer 32 is at a maximum at a rearward extent of the radius R, and at a minimum at a rear end 114 of the forward stabilizer 32.
One benefit of the
Referring additionally now to
Note that the upper and lower legs 98, 100 of the adapter 14 are able to deform between the rearward extent of the radius R and the respective rear ends of the legs (e.g., at the rear stabilizers 72, 74) due to the gap G between the forward stabilizer 32 and the legs. This makes more of the legs 98, 100 available to dissipate the energy imparted to the adapter 14 by the load 116, particularly where the load is an impact load. Reduced stress cracking and fatigue failure of the legs 98, 100 are expected as a result.
Referring additionally now to
In the
As depicted in
A rearwardly facing abutment surface 132 is complementarily shaped relative to the wedge 68 of the fastener assembly 66 (see
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In this example, the extension 130 extends through the fastener opening 88. If the
Referring additionally now to
The inwardly facing abutment surfaces 122, 124 of the slot 118 are positioned opposite respective outwardly facing abutment surfaces 134, 136 on the tab 110, and inwardly facing abutment surfaces 126, 128 are positioned opposite respective outwardly facing abutment surfaces 138, 140 on the tab 112. Thus, lateral movement of the rear ends of the legs 98, 100 relative to the lip 16 is prevented or at least limited by the engagement between the tabs 110, 112 and the slots 118, 120.
Referring additionally now to
In the illustrated technique, the adapter 14 is rotated laterally somewhat, so that the tabs 110, 112 are not longitudinally aligned with the fastener abutment 76, as the adapter 14 is displaced rearward onto the lip 16. After the tabs 110, 112 are rearward of the fastener abutment 76, the adapter 14 is rotated in an opposite direction, so that the tabs 110, 112 are longitudinally aligned with the slots 118, 120 in the rear stabilizers 72, 74. The adapter 14 can then be fully displaced rearward, so that the tabs 110, 112 engage the slots 118, 120 and the forward stabilizer 32 appropriately engages the interior of the adapter.
Referring additionally now to
Note that a distance D between upper and lower surfaces of the fastener abutment 76 (upper and lower surfaces of the respective upper and lower fastener abutments 76a,b if the extension 130 is not used) is greater than each of: 1) a thickness T of the lip 16, 2) a distance d between the tabs 110, 112 and 3) a thickness F of the lip at the fitment pads 80, 82. As a result, an angle A is formed between a contact 142 between a lower surface of the tab 110 and the clamp 70, and a contact 144 between the wedge 68 and the upper surface of the fastener abutment 76.
The contact 144 is further outward (vertically upward as viewed in
It may now be fully appreciated that the above disclosure provides significant advancements to the art of securing wear components on material handling implements. In various examples described above, the adapter 14 is laterally stabilized on the lip 16 by the forward and rear stabilizers 32, 72, 74. In addition, rotation of the fastener assembly 66 in the fastener opening 88 is mitigated by the use of the fastener abutment 76 at the forward end of the fastener opening.
The present disclosure provides to the material handling art a wear component assembly 30 for use with a material handling implement 10. The wear component assembly 30 can include a forward stabilizer 32 configured to attach to a forward end 34 of a lip 16 of the material handling implement 10. The forward stabilizer 32 comprises inwardly facing abutment surfaces 36, 38. The inwardly facing abutment surfaces 36, 38 are configured to engage respective outwardly facing abutment surfaces 46, 44 formed in an adapter 14 to thereby limit lateral movement of the adapter 14 on the material handling implement lip 16.
The forward stabilizer 32 can comprise a recess 52 formed therein, the recess being configured to receive a protrusion 54 that extends forward from the lip 16 of the material handling implement 10.
The forward stabilizer 32 can comprise an opening 56 formed through the forward stabilizer, the opening being configured to receive a protrusion 54 that extends forward from the lip 16 of the material handling implement 10. The protrusion 54 can comprise outwardly facing abutment surfaces 58, 60 formed thereon, the outwardly facing abutment surfaces being configured to engage respective inwardly facing abutment surfaces 62, 64 formed in the adapter 14. Each of the inwardly facing abutment surfaces 36, 38 may wrap around the forward end 34 of the material handling implement lip 16.
The forward stabilizer 32 may include additional inwardly facing abutment surfaces 40, 42, with the inwardly facing abutment surfaces 36, 38 positioned on a side 84 of the material handling implement lip 16, and the inwardly facing abutment surfaces 40, 42 being positioned on an opposite side 86 of the material handling implement lip. The forward stabilizer 32 may include outwardly facing abutment surfaces 92, 94 configured to engage respective inwardly facing abutment surfaces 104, 102 formed in the adapter 14.
An external radius R formed on a forward end of the forward stabilizer 32 may engage a complementarily shaped internal radius Ri formed in the adapter 14. A thickness t of the forward stabilizer 32 may decrease rearward of the external radius R. The external and internal radii R, Ri may be concentric. A gap G between the forward stabilizer 32 and the adapter 14 may increase rearward of the external radius R.
Another wear component assembly 30 for use with a material handling implement 10 is provided to the art by the above disclosure. In one example, the wear component assembly 30 can comprise a first rear stabilizer 72 configured to attach to a first rear fitment pad 80 of a lip 16 of the material handling implement 10, the first rear stabilizer 72 comprising first and second inwardly facing abutment surfaces 122, 124. The first and second inwardly facing abutment surfaces 122, 124 are configured to engage respective first and second outwardly facing abutment surfaces 134, 136 formed in a first leg 98 of an adapter 14 to thereby limit lateral movement of the first leg 98 on the material handling implement lip 16.
The first and second inwardly facing abutment surfaces 122, 124 may comprise opposing sides of a longitudinal slot 118 formed in the first rear stabilizer 72.
The wear component assembly 30 may include a fastener abutment 76 configured to attach to the material handling implement lip 16 at a forward end of a fastener opening 88 that extends through the material handling implement lip 16. The fastener abutment 76 may be longitudinally aligned with the slot 118. A fastener assembly 66 may extend through the fastener opening 88 between the first rear stabilizer 72 and the fastener abutment 76.
The wear component assembly 30 may include a second rear stabilizer 74 configured to attach to a second rear fitment pad 82 of the material handling implement lip 16, the second rear stabilizer 74 comprising third and fourth inwardly facing abutment surfaces 126, 128. The third and fourth inwardly facing abutment surfaces 126, 128 may be configured to engage respective third and fourth outwardly facing abutment surfaces 138, 140 formed in a second leg 100 of the adapter 14 to thereby limit lateral movement of the second leg 100 on the material handling implement lip 16.
The first and second outwardly facing abutment surfaces 134, 136 may be formed on respective opposing lateral sides of a first tab 110 formed in the first leg 98 of the adapter 14. The third and fourth outwardly facing abutment surfaces 138, 140 may be formed on respective opposing lateral sides of a second tab 112 formed in a second leg 100 of the adapter 14.
The wear component assembly 30 may include a second rear stabilizer 74 configured to attach to a second rear fitment pad 82 of the material handling implement lip 16, the second rear stabilizer 74 comprising third and fourth inwardly facing abutment surfaces 126, 128. The third and fourth inwardly facing abutment surfaces 126, 128 may be configured to engage the respective third and fourth outwardly facing abutment surfaces 138, 140.
First and second tabs 110, 112 may be formed in the adapter 14 and configured to slidingly engage the respective first and second rear stabilizers 72, 74. First and second fastener abutments 76a,b may be configured to attach to respective opposite sides 84, 86 of the material handling implement lip 16. A distance D between upper and lower surfaces of the respective first and second fastener abutments 76a,b may be greater than or equal to a distance d between the first and second tabs 110, 112.
Another example of the wear component assembly 30 for use with a material handling implement 10 is described above. In this example, the wear component assembly 30 can comprise a first fastener abutment 76a configured to attach to a first side 84 of a lip 16 of the material handling implement 10 at a forward end of a fastener opening 88 that extends through the material handling implement lip 16, and a fastener assembly 66 configured to extend through the fastener opening 88 to thereby secure an adapter 14 to the material handling implement lip 16.
The first fastener abutment 76a may include a rearwardly facing first abutment surface 132a. The fastener assembly 66 may contact the first abutment surface 132a when the fastener assembly 66 is positioned in the fastener opening 88. A wedge 68 of the fastener assembly 66 may contact the first abutment surface 132a when the fastener assembly 66 is positioned in the fastener opening 88.
The wear component assembly 30 may include a second fastener abutment 76b configured to attach to a second side 86 of the material handling implement lip 16 at the forward end of the fastener opening 88. The second fastener abutment 76b may include a rearwardly facing second abutment surface 132b. The fastener assembly 66 may contact the second abutment surface 132b when the fastener assembly 66 is positioned in the fastener opening 88.
A distance D between upper and lower surfaces of the respective first and second fastener abutments 76a,b may be greater than a thickness t of the material handling implement lip 16, and may be greater than a distance d between first and second tabs 110, 112 formed at rearward ends of respective first and second legs 98, 100 of the adapter 14.
The first and second tabs 110, 112 may be configured to engage first and second slots 118, 120 formed in respective first and second rear stabilizers 72, 74 attached to the respective first and second sides 84, 86 of the material handling implement lip 16. The first and second rear stabilizers 72, 74 may be attached to respective first and second fitment pads 80, 82 on the respective first and second sides 84, 86 of the material handling implement lip 16.
The first and second fastener abutments 76a,b may be integrally formed as a single component. The first and second fastener abutments 76a,b may be connected by an extension 130. The extension 130 may be configured to extend through the fastener opening 88. The extension 130 may be configured to complementarily engage the forward end of the fastener opening 88 and a wedge 68 of the fastener assembly 66.
A second fastener abutment 76b may be configured to attach to a second side 86 of the material handling implement lip 16 at the forward end of the fastener opening 88. A distance D between upper and lower surfaces of the respective first and second fastener abutments 76a,b may be greater than a distance F between upper and lower surfaces of respective first and second fitment pads 80, 82 at a rearward end of the fastener opening 88.
Although various examples have been described above, with each example having certain features, it should be understood that it is not necessary for a particular feature of one example to be used exclusively with that example. Instead, any of the features described above and/or depicted in the drawings can be combined with any of the examples, in addition to or in substitution for any of the other features of those examples. One example's features are not mutually exclusive to another example's features. Instead, the scope of this disclosure encompasses any combination of any of the features.
Although each example described above includes a certain combination of features, it should be understood that it is not necessary for all features of an example to be used. Instead, any of the features described above can be used, without any other particular feature or features also being used.
It should be understood that the various embodiments described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of this disclosure. The embodiments are described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.
In the above description of the representative examples, directional terms (such as “above,” “below,” “upper,” “lower,” “upward,” “downward,” etc.) are used for convenience in referring to the accompanying drawings. However, it should be clearly understood that the scope of this disclosure is not limited to any particular directions described herein.
The terms “including,” “includes,” “comprising,” “comprises,” and similar terms are used in a non-limiting sense in this specification. For example, if a system, method, apparatus, device, etc., is described as “including” a certain feature or element, the system, method, apparatus, device, etc., can include that feature or element, and can also include other features or elements. Similarly, the term “comprises” is considered to mean “comprises, but is not limited to.”
Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the disclosure, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to the specific embodiments, and such changes are contemplated by the principles of this disclosure. For example, structures disclosed as being separately formed can, in other examples, be integrally formed and vice versa. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the invention being limited solely by the appended claims and their equivalents.