This application claims the benefit under 35 U.S.C. § 119(a) of Chinese Patent Application No. 202210900853.5, filed on Jul. 28, 2022, Chinese Patent Application No. 202210898932.7, filed on Jul. 28, 2022, Chinese Patent Application No. 202210900819.8, filed on Jul. 28, 2022, and Chinese Patent Application No. 202210898495.9, filed on Jul. 28, 2022, which applications are incorporated herein by reference in their entirety.
Cordless power tools are very convenient for outdoor user scenarios or other user scenarios which are not suitable for the deployment of power supply networks for tools. Battery packs and chargers provide necessary power support for the use of the cordless power tools. The power transmission or conversion between the three is a research focus in the field of power tools.
An adapter includes: a housing; a battery pack port including at least a positive terminal and a negative terminal for accessing a battery pack; a device port including multiple universal serial bus (USB) ports capable of accessing an electric device or a charging apparatus; a protocol matching module configured to perform a protocol handshake with the electric device or the charging apparatus accessed by the device port; and a bidirectional direct current-direct current (DC-DC) conversion module capable of converting electrical energy outputted by the battery pack into direct current power supply electrical energy or converting electrical energy from the charging apparatus into direct current charging electrical energy. The bidirectional DC-DC conversion module includes: a power switching element disposed on the power transmission loop between the battery pack port and the device port and capable of adjusting the transmission direction and/or magnitude of electrical energy in the power transmission loop; and a power control unit electrically connected to at least the power switching element and capable of controlling the conducting state of the power switching element.
In an example, the power transmission loop includes: the first transmission path between the positive terminal and the device port; and the second transmission path between the negative terminal and the device port.
In an example, the bidirectional DC-DC conversion module further includes a first energy storage element disposed on the first transmission path and capable of storing electrical energy during electrical energy transmission and discharging the electrical energy when the electrical energy transmission is interrupted.
In an example, the power switching element includes: a first switch connected in series on the first transmission path and capable of controlling the electrical energy transmission from the battery pack port to the device port; and a second switch connected in parallel between the first transmission path and the second transmission path and capable of controlling the electrical energy transmission from the device port to the battery pack port.
In an example, the adapter further includes a second energy storage element connected in parallel between the first transmission path and the second transmission path and capable of discharging the electrical energy to the device port.
In an example, the adapter further includes a third energy storage element connected in parallel between the first transmission path and the second transmission path and capable of discharging the electrical energy to the battery pack port.
In an example, the voltage across the battery pack port is higher than the voltage across the device port.
In an example, the voltage across the battery pack port is less than or equal to 100 V.
In an example, the voltage across the device port is less than or equal to 20 V.
In an example, the output power of the adapter is greater than or equal to 45 W and less than or equal to 240 W.
In an example, the output power of the adapter is greater than or equal to 400 W and less than or equal to 600 W.
In an example, the ratio of the volume of the adapter to the output power of the adapter is a power-to-volume ratio, where the power-to-volume ratio is higher than or equal to 0.1 W/cm3 and less than or equal to 0.2 W/cm3.
In an example, the volume of the adapter is greater than or equal to 4500 cm3 and less than or equal to 5000 cm3.
In an example, the working noise value of the adapter is greater than or equal to 45 dB and less than or equal to 55 dB.
In an example, the working noise value of the adapter is greater than or equal to 50 dB and less than or equal to 55 dB.
An adapter includes: a housing; a battery pack port including at least a positive terminal and a negative terminal for accessing a battery pack; a device port capable of accessing an electric device or a charging apparatus; a protocol matching module configured to perform a protocol handshake with the electric device or the charging apparatus accessed by the device port; and a bidirectional DC-DC conversion module capable of converting electrical energy outputted by the battery pack into direct current power supply electrical energy or converting electrical energy from the charging apparatus into direct current charging electrical energy. The bidirectional DC-DC conversion module includes: a power switching element disposed on the power transmission loop between the battery pack port and the device port to adjust the transmission direction and/or magnitude of electrical energy in the power transmission loop; and a power control unit electrically connected to at least the power switching element to control the conducting state of the power switching element; where the device port includes at least a bidirectional USB type-C interface.
An adapter includes: a housing; a battery pack port including at least a positive terminal and a negative terminal for accessing a battery pack; a device port including multiple USB-type ports capable of accessing an electric device or a charging apparatus; a protocol matching module configured to perform a protocol handshake with the electric device or the charging apparatus accessed by the device port; and a bidirectional DC-DC conversion module capable of converting electrical energy outputted by the battery pack into direct current power supply electrical energy or converting electrical energy from the charging apparatus into direct current charging electrical energy. The bidirectional DC-DC conversion module includes: a power switching element disposed on the power transmission loop between the battery pack port and the device port to adjust electrical energy in the power transmission loop; and a power control unit electrically connected to at least the power switching element to control the conducting state of the power switching element.
In an example, the voltage across the battery pack port is higher than the voltage across the device port.
In an example, the voltage across the battery pack port is less than or equal to 100 V.
In an example, the voltage across the device port is less than or equal to 20 V.
The present application is described below in detail in conjunction with drawings and examples. It is to be understood that the examples described herein are intended to explain the present application and not to limit the present application. Additionally, it is to be noted that to facilitate description, only part, not all, of structures related to the present application are illustrated in the drawings.
In an example, an adapter may also be used as a charger, an inverter, or the like. The adapter may be built into a battery pack, a power tool, or other appliances. That is to say, as a power conversion apparatus, the adapter protected by the examples of the present application may have other names or may be built into other devices to perform power conversion.
The present application provides an adapter 100a. As shown in
In this example, with continued reference to
As shown in
In order that the battery pack port 200 are protected so that foreign matters are prevented from entering the battery pack port 200 and affecting a conductive effect after the battery pack port 200 is joined to the battery pack, the adapter 100a in this example further includes the protective cover 300. As shown in
It is to be noted that the first direction a is parallel to the length direction of the adapter body 100 in this example. Of course, in other examples, the first direction a may be the width direction of the adapter body 100, a direction forming an included angle with the length direction of the adapter body 100, or a direction forming an included angle with the width direction of the adapter body 100 according to requirements.
In addition, it is to be explained that the initial position of the protective cover 300 is the protective position and only when the battery pack needs to be joined, the protective cover 300 is driven by an external force to move from the protective position to the avoidance position. In addition, the force for driving the protective cover 300 to move along the first direction a may be directly from an operator, that is, the operator manually pushes the protective cover 300 from the protective position to the avoidance position so that the battery pack port 200 is exposed and then the battery pack is connected to the battery pack port 200. Alternatively, the force for driving the protective cover 300 to move along the first direction a may be from the pushing of the battery pack, that is, an operator holds the battery pack by hand and moves the battery pack along the first direction a, and the battery pack abuts against an end of the protective cover 300 during the movement so that the battery pack is pushed from the protective position to the avoidance position and is gradually joined with the battery pack port 200 during the movement of the protective cover 300. The adapter 100a is provided with the protective cover 300 capable of protecting the battery pack port 200, thereby reducing the probability that the battery pack port 200 is damaged and improving cleanliness.
The latch 400 is used for locking the battery pack when the joining of the battery pack to the battery pack port 200 is completed so that the battery pack is prevented from being disengaged from the battery pack port 200 accidentally. Specifically, the latch 400 is disposed on the adapter body 100 along a second direction in an elevatable manner, where the second direction is a vertical direction in this example, and the battery pack can drive the latch 400 to move downward and can be locked by the latch 400 in the process where the protective cover 300 is driven to move from the protective position to the avoidance position. Since the latch 400 locks the battery pack joined to the battery pack port 200, the strength of the connection between the battery pack and the battery pack port 200 is improved. Only when the latches 400 are unlocked, the battery pack can be disengaged from the battery pack port 200, thereby greatly improving the use stability of the battery pack. Optionally, to improve the locking effect of the latch 400 on the battery pack, a locking slot is disposed on the battery pack, and a locking end 401 of the latch 400 can be engaged in the locking slot. The adapter 100a is provided with the latch 400 so that the stability after the battery pack port 200 is connected to the battery pack can be improved.
In some examples, as shown in
In some examples, with continued reference to
Further, as shown in
Further, to enable the protective cover 300 to be automatically reset after the battery pack is pulled out of the battery pack port 200, as shown in
In some examples, the first elastic member 120 is a spiral spring. Optionally, with continued reference to
To enable the latch 400 to be automatically reset after the battery pack is pulled out of the battery pack port 200, with continued reference to
Further, to facilitate the unlocking of the latch 400 from the battery pack, as shown in
It is to be noted that in this example, the opening of the locking slot is downward, and the latch 400 extends into the locking slot from top to bottom. Therefore, when the unlocking of the latch 400 from the battery pack is necessary, the triggered end 501 needs to be driven to rotate upward such that the pressed end 502 continues moving downward until the pressed end 502 drives the latch 400 to move downward to be disengaged from the locking slot. At this time, the battery pack is horizontally pulled out so that the battery pack can be disengaged from the battery pack port 200.
Optionally, in some examples, with continued reference to
With continued reference to
The adapter 100a is provided with the vibration damping structures 900, the vibration and noise in the working processes of the fans 800 are absorbed by the vibration damping structures 900, and the contact area A of the vibration damping structure 900 and the lower housing 102 is limited to be less than or equal to 1 so that a vibration damping effect and a noise reduction effect are improved, thereby reducing the vibration and noise in the working process of the adapter 100a and improving user experience.
In some examples, as shown in
In some examples, more specifically, with continued reference to
Further, with continued reference to
To further improve the stability of the vibration damping structure 900 in the housing, a second limiting structure is disposed on the inner wall surface of the lower housing 102 and used for limiting the position of the vibration damping structure 900 in the mounting cavity. The second limiting structure is provided so that the vibration damping structure 900 can be prevented from shaking in the lower housing 102, which is conducive to further improving the vibration damping effect.
In some examples, with continued reference to
Further, two ends of an L-shaped limiting column 151 are folded toward the inner side of the limiting space, thereby forming abutting flanges abutting against the outer wall surface of the vibration damping structure 900. Thus, a frictional force applied to the vibration damping structure 900 entering and exiting the limiting space can be reduced, thereby improving the flexibility in the entrance into and exit from the limiting space by the vibration damping structure 900. Of course, in other examples, other numbers of L-shaped limiting columns 151 may be provided according to the requirements, for example, six or eight. A limiting column may be configured to have another shape according to the requirements, for example, the shape of a flat plate.
Optionally, the abutting portion further includes a contact portion in contact with the second limiting structure so that the limiting effect of the second limiting structure on the vibration damping structure 900 is further improved and the vibration damping effect is improved.
It is to be noted that one or more fans 800 may be disposed in the mounting cavity according to the requirements. Accordingly, one or more vibration damping structures 900 may be disposed. The multiple fans 800 are correspondingly inserted into the vibration damping cavities of the multiple vibration damping structures 900 so that vibration is damped separately and a better vibration damping effect is achieved.
Further, with continued reference to
In some examples, with continued reference to
Further, with continued reference to
Further, referring to
Further, with continued reference to
With the expansion of the use range of the adapter 100a, people's requirements for the output power of the adapter 100a become increasingly high. When the output power of an existing adapter 100a is increased, the volume of the existing adapter 100a also is greatly increased, which results in the relatively low power-to-volume ratio of the existing adapter 100a and is not conducive to implementing the miniaturization of the adapter 100a. In this example, the ratio of the volume of the adapter 100a to the output power of the adapter 100a is a power-to-volume ratio, where the power-to-volume ratio is higher than or equal to 0.1 W/cm3 and less than or equal to 0.2 W/cm3. The adapter 100a provided by the present application has a higher power-to-volume ratio than the existing adapter 100a, which is conducive to implementing the miniaturization of the adapter 100a on the premise that the same power is output.
Optionally, the power-to-volume ratio of the adapter 100a is higher than or equal to 0.1 W/cm3 and less than or equal to 0.15 W/cm3, for example, 0.1 W/cm3, 0.11 W/cm3, 0.12 W/cm3, 0.13 W/cm3, 0.14 W/cm3, or 0.15 W/cm3.
In this example, the output power of the adapter 100a is greater than or equal to 400 W and less than or equal to 600 W, for example, 400 W, 450 W, 480 W, 550 W, 570 W, or 600 W.
In this example, the volume of the adapter 100a is greater than or equal to 4500 cm3 and less than or equal to 5000 cm3, for example, 4500 cm3, 4600 cm3, 4700 cm3, 4800 cm3, 4900 cm3, or 5000 cm3. Further, optionally, in some examples, the volume of the adapter 100a is greater than or equal to 4700 cm3 and less than or equal to 5000 cm3.
In this application, the volume of the adapter 100a is the product of the length, the width and the height of the adapter 100a when the handle 700 is in the stowed state in
In this example, the working noise value of the adapter 100a is greater than or equal to 45 dB and less than or equal to 55 dB, for example, 45 dB, 47 dB, 49 dB, 53 dB, and 55 dB. Optionally, in some other examples, the working noise value of the adapter 100a is greater than or equal to 50 dB and less than or equal to 55 dB.
In this example, as shown in
In an example, the multiple USB-type ports may be centrally disposed at adjacent or close positions or may be disposed on different end surfaces of the adapter 100a separately, or the positional relationships of the multiple USB-type ports may be adjusted adaptively according to the use habits of the user.
In an example, the output power of the adapter 100 is greater than or equal to 45 W and less than or equal to 240 W, for example, 45 W, 50 W, 60 W, 70 W, 90 W, 100 W, 150 W, 200 W, or 240 W, where the output power may include power outputted to the battery pack or power outputted to the electric device. In some examples, the output power of the adapter 100a 100 is greater than or equal to 60 W and less than or equal to 200 W. In some examples, the output power of the adapter 100a 100 is greater than or equal to 80 W and less than or equal to 150 W.
In an example, the voltage across the battery pack port 200 is less than or equal to 100 V, that is to say, the adapter 100 can access the battery pack with a voltage less than or equal to 100 V. In an example, the adapter 100 can access a battery pack with a rated voltage of 35 V to 64 V. In an example, the adapter 100 can access a battery pack with a rated voltage of 56 V to 100 V.
In an example, the voltage across the device port 600 is less than or equal to 20 V. That is to say, the rated voltage of the electric device accessed by the adapter 100 is less than or equal to 20 V. In an example, the rated voltage of the electric device accessed by the adapter 100 is higher than or equal to 3.3 V and less than or equal to 20 V.
Referring to
In this example, the bidirectional DC-DC conversion module 12 may include at least a power switching element 121 and a power control unit 122. The power switching element 121 is disposed on the power transmission loop between the battery pack port 200 and the device port 600 and can adjust electrical energy in the power transmission loop. For example, the transmission direction and/or magnitude of the electrical energy in the power transmission loop can be adjusted. The power control unit 122 is electrically connected to at least the power switching element 121 and can control the conducting state of the power switching element 121. In this example, the power switching element 121 has different conducting states, and the electrical energy outputted by the bidirectional DC-DC conversion module 12 may have different magnitudes and/or directions.
In an example, the power transmission loop between the battery pack port 200 and the device port 600 may include the first transmission path L1 between the positive terminal 200a and the device port 600 and the second transmission path L2 between the negative terminal 200b and the device port 600. That is to say, the first transmission path L1 and the second transmission path L2 can constitute a complete power transmission loop.
In an example, the power switching element 121 includes: a first switch Q1 connected in series on the first transmission path L1 and capable of controlling the electrical energy transmission from the battery pack port 200 to the device port 600; and a second switch Q2 connected in parallel between the first transmission path L1 and the second transmission path L2 and capable of controlling the electrical energy transmission from the device port 600 to the battery pack port 200. That is to say, the power control unit 122 in the present application can change the transmission direction of the electrical energy in the power transmission loop by controlling the conducting states of the two power switching elements Q1 and Q2. In an example, the gate terminal of the first switch Q1 and the gate terminal of the second switch Q2 may be electrically connected to the power control unit 122 and are used for receiving control signals from the power control unit 122, where the control signals may be pulse-width modulation (PWM) signals. The drain or source of each power switching element is connected to the first transmission path L1 and the second transmission path L2. In an example, the drain of the first switch Q1 may be electrically connected to the source of the second switch Q2, or the source of the first switch Q1 may be electrically connected to the drain of the second switch Q2.
In an example, the first switch Q1 may be disposed on the second transmission path L2, and the second switch Q2 is connected in parallel between the first transmission path L1 and the second transmission path L2.
In an example, the power switching element 121 may be a controllable semiconductor power device (for example, a field-effect transistor (FET), a bipolar junction transistor (BJT), or an insulated-gate bipolar transistor (IGBT)) or may be any other type of solid-state switches, for example, the insulated-gate bipolar transistor (IGBT) or the bipolar junction transistor (BJT).
In an example, the bidirectional DC-DC conversion module 12 may further include a first energy storage element 123. This element may be disposed on the first transmission path L1 and can store the electrical energy during the electrical energy transmission and discharge the electrical energy when the electrical energy transmission is interrupted. In an example, the first energy storage element 123 may be an inductor. One end of the first energy storage element 123 may be electrically connected to the drain or source of the first switch Q1 and electrically connected to the source or drain of the second switch Q2, and the other end of the first energy storage element 123 can be connected to the device port 600.
In an example, the adapter 100 may further include a second energy storage element 13 connected in parallel between the first transmission path L1 and the second transmission path L2 and capable of discharging the electrical energy to the device port 600; and a third energy storage element 14 connected in parallel between the first transmission path L1 and the second transmission path L2 and capable of discharging the electrical energy to the battery pack port 200. In an example, the second energy storage element 13 and the third energy storage element 14 may be capacitors, and the types of the capacitors are not limited here.
In the examples of the present application, the first energy storage element 123, the second energy storage element 13, and the third energy storage element 14 may each store and discharge the electrical energy within one cycle in which the adapter 100 transmits the electrical energy. In other words, the power switching element can be turned on or off at a certain frequency in the electrical energy transmission cycle. To prevent the electrical energy transmission from being affected, a responsive energy storage element can store the electrical energy when the power switching element is turned on and the electrical energy is transmitted and can discharge the electrical energy when the power switching element is turned off and the electrical energy transmission is blocked.
Referring to
In this example, as shown in
In an example, when the battery pack port 200 accesses the battery pack 1000 and the device port 600 accesses the electric device, the adapter 100 can perform power conversion on the electrical energy of the battery pack to power the electric device. In a specific implementation, after the protocol matching module 11 confirms the identity of the accessed electric device through the handshake protocol, the loop switch Q3 may be controlled to be turned on so that the power transmission loop constituted by the first transmission path L1 and the second transmission path L2 is turned on. It is to be understood that the power control unit 122 may recognize the conducting state of the loop switch Q3 or can receive identity confirmation information sent by the protocol matching module 11. Thus, the first switch Q1 is controlled to be turned on and the second switch Q2 is controlled to be turned off so that the electrical energy is allowed to be outputted from the battery pack port 200 to the device port 600 along the first transmission path L1 and the electric device is powered. In an optional example, when controlling the first switch Q1 to be turned on, the power control unit 122 may also control the second switch Q2 to be turned on. In the process where the battery pack discharges, the power control unit 122 may control the first switch Q1 to be turned on and off at a certain frequency, where the first energy storage element 123 can store the electrical energy when the first switch Q1 is turned on and electricity is discharged and can discharge the electrical energy when the first switch Q1 is turned off, so that energy stored in the first energy storage element 123 can be transferred to the load at the back end. In addition, the second energy storage element 13 and the first energy storage element 123 may perform filtering and energy storage so that the voltage and current at the back end are relatively smooth.
In an example, when the battery pack port 200 accesses the battery pack and the device port 600 accesses the charging apparatus, for example, the charger, the adapter 100a can perform the power conversion on the electrical energy accessed by the charger to charge the battery pack. In a specific implementation, after the protocol matching module 11 confirms the identity of the accessed electric device through the handshake protocol, the loop switch Q3 may be controlled to be turned on so that the power transmission loop constituted by the first transmission path L1 and the second transmission path L2 is turned on. It is to be understood that the power control unit 122 may recognize the conducting state of the loop switch Q3 or can receive the identity confirmation information sent by the protocol matching module 11. Thus, the second switch Q2 is controlled to be turned on so that the electrical energy is allowed to be outputted from the device port 600 to the battery pack port 200 along the first transmission path L1 and the battery pack is charged. In an optional example, when controlling the second switch Q2 to be turned on, the power control unit 122 may also control the first switch Q1 to be turned on so that the loss of the electrical energy in a charging process is reduced. In addition, the third energy storage element 14 has the function of energy storage and filtering in the process where the battery pack is charged.
It is to be noted that the above are only preferred examples of the present application and the technical principles used therein. It is to be understood by those skilled in the art that the present application is not limited to the examples described herein. Those skilled in the art can make various apparent modifications, adaptations, and substitutions without departing from the scope of the present application. Therefore, while the present application is described in detail through the preceding examples, the present application is not limited to the preceding examples and may include more equivalent examples without departing from the concept of the present application. The scope of the present application is determined by the scope of the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
202210898495.9 | Jul 2022 | CN | national |
202210898932.7 | Jul 2022 | CN | national |
202210900819.8 | Jul 2022 | CN | national |
202210900853.5 | Jul 2022 | CN | national |