This is the first application filed for the present invention.
Not Applicable.
The present invention relates generally to wellhead assemblies and, in particular, to adapters for double-locking casing mandrels of independent screwed wellheads, the adapters providing flanges for connection to well stimulation equipment.
Independent screwed wellheads are well known in the art and classified by the American Petroleum Institute (API). The independent screwed wellhead has independently secured heads for each tubular string supported in the well bore. Independent screwed wellheads are widely used for production from low-pressure productions zones because they are economical to construct and maintain.
It is well known in the art that low pressure wells frequently require some form of stimulation to improve or sustain production. Traditionally, such stimulation procedures have involved pumping high pressure fluids down the casing to fracture production zones. The high pressure fluids are often laden with proppants, such as bauxite and/or sharp sand.
In a typical well stimulation procedure, a casing saver (not shown), such as a casing packer as described in U.S. Pat. No. 4,993,488, which issued Feb. 19, 1991 to Macleod, is inserted through the BOP (not shown) and into the casing 44. The casing saver is sealed off against the casing 44 and high pressure fluids are injected through the casing saver into a formation of the well. While the casing saver protects the exposed top end of the casing 44 from “washout”, it does not release the box thread 49 or the pin thread 47 from strain induced by the elevated fluid pressures generated by the injection of high pressure fracturing fluid into the well. In a typical fracturing operation, high pressure fluids are pumped into the well at around 9500 lbs per square inch (PSI). If “energized fluids” or high pumping rates at more than 50 barrels per minute are used, peak pressures can exceed 9500 PSI. In general, the threads retaining the flanged casing pin adaptor 30 in the casing mandrel 36 are engineered to withstand 7000 PSI, or less. Consequently, high pressure stimulation using the equipment shown in
Furthermore, use of a casing saver to perform well completion or re-completion slows down operations in a multi-zone well because the flow rates are hampered by the reduced internal diameter of the casing saver. Besides, the casing saver must be removed from the well each time the fracturing of a zone is completed to permit isolation plugs or packers to be set in order to isolate a next zone to be stimulated. It is well known in the art that the disconnection of fracturing lines and the removal of a casing saver is a time consuming operation that keeps expensive fracturing equipment and/or wireline equipment and crews sitting idle. It is therefore desirable to provide full-bore access to the well casing 44 in order to ensure that transitions between zones in a multi-stage fracturing process are accomplished as quickly as possible.
Applicant has developed an independent screwed wellhead that overcomes these problems by providing an external thread on a top end of a casing mandrel of the wellhead. The external, or “pin”, thread is used for lock down connection of well stimulation components. The external thread permits a double-locking of a well stimulation tool to the wellhead, as is described in detail in co-pending, U.S. patent application Ser. No. 10/440,795 entitled CASING MANDREL WITH WELL STIMULATION TOOL AND TUBING HEAD SPOOL FOR USE WITH THE CASING MANDREL, which was filed on May 19, 2003, and is incorporated herein by reference. The well stimulation tool and casing mandrel provide full-bore access to a casing of the well, while significantly improving safety of a well stimulation crew by ensuring that a hold strength of equipment through which well stimulation fluids are pumped exceeds fluid injection pressures by an adequate margin.
While the casing mandrel of the co-pending application represents a significant advance in the art, there remains a need for lowering a height of the casing mandrel and the well stimulation tool, and for improving versatility of the combination.
It is therefore an object of the invention to provide an adapter for connecting well stimulation equipment to a double-locking casing mandrel of an independent screwed wellhead.
It is a further object of the invention to provide a low profile adapter for connecting well stimulation equipment to a double-locking casing mandrel of an independent screwed wellhead.
The invention therefore provides an adapter for mounting any one of a blowout preventer, a high pressure valve, and a well stimulation tool to a double-locking casing mandrel of an independent screwed wellhead. The adapter comprises an adapter pin, which is a hollow cylindrical body having a central passage, a top nipple section with a top pin thread, and a bottom nipple section with a bottom pin thread. The adapter pin may be used in combination with a lockdown flange having a top end to which the blowout preventer, the high pressure valve, or the well stimulation tool can be mounted; an axial passage having a box-threaded bottom end for receiving the top nipple section of the adapter pin and threadedly engaging the top pin thread thereof; and, a lockdown nut supported by an annular shoulder below the top end, the lockdown nut having a box thread for engaging a pin thread on the outer wall of a top end of the double-locking casing mandrel. The adapter pin may also be used in combination with a retainer flange for providing a mounting surface to which the any one of the blowout preventer, high pressure valve, and well stimulation tool can be mounted, the retainer flange having an annular flange with an axial passageway that is box-threaded for engaging a pin thread on a top end of the double-locking casing mandrel.
The top nipple section of the adapter pin comprises a sealing nipple located between the top and bottom pin threads on the adapter pin.
The sealing nipple comprises a smooth, cylindrical outer surface that mates with O-rings retained in grooves in a central passage through the one of the blowout preventer, the high pressure valve and the well stimulation tool.
The bottom nipple section of the adapter pin comprises a sealing nipple located between the top and bottom pin threads on the adapter pin.
The sealing nipple comprises a smooth, cylindrical outer surface that mates with O-rings retained in grooves in a central passage through the casing mandrel.
The invention further provides a method for stimulating a well equipped with a double-locking casing mandrel of an independent screwed wellhead. The method comprises sealingly connecting to the casing mandrel an adapter pin that comprises a hollow cylindrical body with an internal diameter at least as large as that of a casing supported by the casing mandrel, by thread-engaging rotation of a pin-threaded nipple section of the adapter pin with respect to a top end box thread of the casing mandrel; threadedly connecting a retainer flange to a pin thread on an outer wall of a top end of the casing mandrel; securing well stimulation equipment to the casing mandrel using a pin-treaded top end of the adapter pin, and box threaded bores in a top surface of the retainer flange for receiving flange bolts; and stimulating the well by pumping high pressure well stimulation fluids through the well stimulation equipment into the casing of the well.
The step of securing comprises rotating any one of a well stimulation tool, a blowout preventer, and a high pressure valve into connection with the pin-threaded top end, and then bolting the one of the well stimulation tool, blowout preventer, and high pressure valve to the top surface of the retainer flange.
The step of securing may comprise mounting a blowout preventer to the retainer flange, mounting a blowout preventer protector to the blowout preventer, and stroking the blowout preventer protector through the blowout preventer and into a secondary seal bore of the casing mandrel prior to stimulating the well.
The step of securing may further comprise mounting a high pressure valve above the blowout preventer and connecting high pressure fracturing lines to the high pressure valve to permit the high pressure well stimulation fluids to be pumped into the casing of the well.
An important advantage of the adapters in accordance with the invention is that they provide a low profile over the wellhead to facilitate well stimulation procedures and to thereby increase work safety.
Further features and advantages of the present invention will become apparent from the following detailed description, taken in combination with the appended drawings, in which:
a is a partially-exploded schematic cross-sectional view of a low-profile retainer flange in accordance with an embodiment of the invention;
b is a schematic cross-sectional view of the retainer flange shown in
a is a partially-exploded schematic cross-sectional view of an adapter including the retainer flange shown in
b is a schematic exploded cross-sectional view of the adapter shown in
c is a schematic cross-sectional view of the adapter shown in
It should be noted that throughout the appended drawings, like features are identified by like reference numerals.
The invention provides adapters for double-lock connection of a casing mandrel to well stimulation equipment, such as: a well stimulation tool; a high pressure valve; or a blowout preventer. The invention provides a versatile adapter because an adapter pin can be used with either of a low-profile retainer flange or a lockdown flange, in dependence on a connection end of the well stimulation equipment. The adapters have a low profile to reduce overall height of the well stimulation equipment. The adapters may be used in several ways to quickly and safely stimulate a well.
The casing mandrel bottom end 54 includes a bottom exterior wall that forms an outer contour 64 shaped to mate with a contour of a casing bowl 70 formed in a cylindrical side wall 74 of the wellhead 20. The mating of the contours of the casing bowl 70 and casing mandrel 50 permits seating of the casing mandrel 50 within the wellhead 20. At least one annular groove 68 provides an annular seal retainer in the casing mandrel 50 to captively hold an elastomeric seal, such as an O-ring, to provide a fluid-tight seal between the outer contour 64 of the casing mandrel 50 and an inner surface of the casing bowl 70. The casing mandrel 50 further includes an annular shoulder 62 for supporting a casing bowl nut 72. The casing bowl nut 72 and annular shoulder 62 permit the securing of the casing mandrel 50 to be secured in the casing bowl 70.
The casing mandrel 50 further includes a pin thread 66 on an outer periphery of the casing mandrel top end 52. The pin thread 66 provides a point of attachment for a lockdown nut, permitting a well stimulation tool, or a blowout preventer, high pressure valve, or the like, to be double-locked to the casing mandrel 50, as will be explained below in detail. The axial passage 56 includes a secondary seal bore 76 above, and coaxial with, the top end box thread 58. The secondary seal bore 76 provides at least one annular groove 78 for receiving an elastomeric O-ring seal, or the like. The secondary seal bore 76 provides a high pressure fluid-tight seal with an adapter pin, as will also be explained below in detail.
The adapter pin 80 is a hollow cylindrical body having a central passage of a diameter equal to the internal diameter of the casing 83, and thereby extends the axial passage of the well when installed. The adapter pin 80 has two nipple sections: a top nipple section 88 having a top pin thread 91 for connection to the lockdown flange 82; and a bottom nipple section 84 for insertion into the top end 52 of the casing mandrel 50, having a bottom pin thread 85 for threaded engagement with the top end box thread 58 of the casing mandrel 50.
The length of the pin thread 85 on the bottom nipple section 84 preferably matches the length of the top end box thread 58 of the casing mandrel 50, so that all of the top end box thread 58 is protected by the bottom nipple section 84, when it is installed in the casing mandrel 50. A sealing nipple 86 of the bottom nipple section 84 has an outer diameter that is equal to an inner diameter of the secondary seal bore 76. Consequently, the O-ring seals in the annular grooves 78 cooperate with the sealing nipple 86 to provide a fluid-tight connection between the adapter pin 80, and the double-locking casing mandrel 50.
The profile of the top nipple section 88 is complementary to that of a box-threaded bottom end 90 of an axial passage through the lockdown flange 82. The top nipple section 88 has a sealing nipple 89 with a smooth outer wall that bears against at least one elastomeric seal received in an annular seal retainer groove (i.e. annular grooves 92 of the box-threaded bottom end 90 of the lockdown flange 82) to provide a fluid-tight seal between the adapter pin 80 and the lockdown flange 82. Top pin threads 91 of the adapter pin 80 engage box threads 93 of the lockdown flange 82 to provide a first lock between the casing mandrel 50 and the lockdown flange 82.
The lockdown flange 82 is an annular piece having a flanged top end 94. The top end 94 provides a standard flange or stud pad that permits substantially any well stimulation flow control equipment known in the art to be safely mounted to the screwed independent wellhead 20. An annular shoulder 96 rotatably supports a lockdown nut 98. The lockdown nut 98 is retained between the annular shoulder 96 and the bottom of the flanged top end 94, and rotates independently of the lockdown flange 82. The lockdown nut 98 is box-threaded for engagement with the pin thread 66 on the top end of the double-locking casing mandrel 50.
In order to stimulate a well to which the double-locking casing mandrel 50 of the independent screwed wellhead 20 is mounted, the bottom nipple section 84 of the adapter pin 80 is connected to the top end box thread 58 of the casing mandrel 50, by thread-engaging rotation. The lockdown flange 82 is then connected to the top nipple section 88 of the adapter pin 80 by similar rotation to engage the box threads 93 of the bottom end 90 and the pin thread 91 of the top nipple section 88 of the adapter pin 80. The lockdown nut 98 is then secured to the pin thread 66 of the casing mandrel 50. The well stimulation equipment to be used for well completion is then mounted to the flange at the top end 94 of the lockdown flange 82, and the well stimulation fluids are pumped into the well.
a schematically illustrates a retainer flange 100 in exploded view with the double-locking casing mandrel 50 of the independent screwed wellhead 20. Each illustrated component that was described above is identified using the same reference numeral, and is not described again. The retainer flange 100 has a top surface 102, and a bottom surface, with an axial passage 104 that extends between the top and bottom surfaces. The axial passage 104 is box-threaded to engage the pin thread 66 on the top end of the double-locking casing mandrel 50, to permit a solid coupling between the retainer flange 100 and the casing mandrel 50 when assembled.
The top surface 102 is a stud pad having circumferentially spaced threaded bores 106 for receiving studs 108. The retainer flange 100 can be used for a low-profile connection of a BOP, a high pressure valve, or a well stimulation tool directly to the casing mandrel 50. The casing mandrel top end 52′ shown in
As schematically illustrated in
Stimulating a well with the adapter shown in
The BOP protector provides full-bore access to the casing 83, and permits a tubing string to be suspended in the well during a well stimulation procedure. As described in the U.S. Pat. No. 6,364,024 the tubing string can be run through the BOP protector into or out of a live well at any time, and if a tubing string is not in the well, any downhole tool can be run into or out of the casing 83.
If stimulation fluids laden with sharp sand or other proppants are to be pumped into the well during a well stimulation procedure using the BOP protector, the top end box thread 58 of the casing mandrel 50 can be protected from erosion using a high pressure fluid seal for sealing against the secondary seal bore 76 as described in co-applicant's U.S. Pat. No. 6,247,537, which issued on Jun. 19, 2001. One embodiment of the high pressure fluid seal provides an inner wall that extends downwardly past the top end box thread 58 of the casing mandrel 50 to prevent the top end box thread 58 from being “washed out” by the proppants, as shown in
a schematically illustrates the retainer flange 100 in exploded view with the adapter pin 80 and the double-locking casing mandrel 50 of the independent screwed wellhead 20 shown in
b,c schematically illustrate the retainer flange 100 in exploded and cross-sectional views, to which a prior art high pressure valve 120 is mounted. The high pressure valve 120 could be replaced by a blowout preventer (BOP), a well stimulation tool, or the like tool. Components shown in
The high pressure valve 120 is well known in the art. The high pressure valve 120 has a top flange 122 for connection of other well servicing equipment, such as a well stimulation tool, or a BOP. A bottom flange 124 is bolted to the retainer flange 100. A bottom cavity 126 receives, and threadedly connects to, the top sealing nipple 88 of the adapter pin 80. An axial passage 128 provides a full-bore passage through element 130.
As will be appreciated by those skilled in the art, the illustrated embodiments of the adapters in accordance with the invention provide full-bore access to the casing 83. Consequently, plugs, packers, perforating guns, fishing tools, and any other downhole tool or appliance can be run through the adapter pin 80. In a multi-zone well this permits a rapid transition from the pumping of high pressure well stimulation fluids and other downhole processes, such as the setting of a wireline plug or packer to isolate a production zone; lubricating in a logging tool to locate a production zone; lubricating in a perforating gun to perforate the casing 83 that runs through a production zone; or performing any downhole operation that requires full-bore access to the casing 83 without disconnecting the adapter pin 80 or a BOP mounted to either the top sealing nipple 88 of the adapter pin 80, and the retainer flange 100, or the lockdown flange 82. The lubrication of downhole tools into the well can also be facilitated by use of a reciprocating lubricator as described in co-applicant's U.S. patent application Ser. No. 10/162,803 filed Jul. 30, 2002, the specification of which is incorporated herein by reference. Further speed and economy can be achieved by using an apparatus for perforating and stimulating oil wells as described in co-Applicant's U.S. Pat. No. 6,491,098, which issued on Dec. 10, 2002, the specification of which is also incorporated herein by reference.
The embodiments of the invention described above are intended to be exemplary only. The scope of the invention is therefore intended to be limited solely by the scope of the appended claims.
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Number | Date | Country | |
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20050006103 A1 | Jan 2005 | US |