An adjustable tillage control system that provides a consistent and efficient protective coverage across root zones.
Preserving vine health in the growing and dormant seasons presents significant challenges, particularly when safeguarding the root network of grape producing vines. Extreme weather conditions can damage the root epidermis, while fluctuating temperatures and freeze-thaw cycles can cause root stress. Additionally, a loss of moisture caused by harsh winds and low humidity can compromise the plants' viability.
To mitigate these conditions, viticulturists may plant crops over root zones to reduce erosion and provide protection. However, labor costs, nutrient depletion (crop cover depleting nutrients), inconsistent growth, and a vineyard's scale can limit its effectiveness.
The system may be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like-referenced numerals designate corresponding parts throughout the different views.
Adaptive tillage control method(s) and system(s) (referred to as smart control system(s), adaptive control systems, adaptive tillage control systems, and/or system(s)) insulate root regions, prevent desiccation, and provide protection against adverse weather conditions. The systems mitigate erosion and damage while enhancing plant growth such as a grape producing vines. Some systems integrate feedback to adjust a controlled soil displacement, soil movement, and soil manipulation that improves drainage and protection that enhance plant growth. Using one or more cutting and casting rotary discs the adaptive tillage control system cuts through soil and other matter, scoops up and aerosolizes soil reaching calculated heights, and casts the suspended soil to one or more predetermined zone areas angled away from the adaptive tillage control system. In some applications, the systems cast soil at adapting angles and at adapting volumes. In some systems, the height of the displaced soil and the volume of the displaced soil is determined by a function of the system's acceleration, the system's velocity, the field's soil type (represented by one or more coefficients), and/or the depth and angle(s) of one or more cutting and casting rotary discs 106/108 (also referred to as the rotary disc(s)) to the ground and direction of travel.
The term soil type refers to multiple factors that characterize the soil's makeup that includes or reflects the soil's drainage performance, water-holding capacity, nutrient availability, root development (e.g., the texture and structure that influence how deeply and widely roots can grow), and ultimately, such in in vineyards, for example, produce or grapevine vigor and wine quality (e.g., reflect the influence on wine, for example limestone-rich soil is often associated with wines that have higher acidity). Soil types include sandy soils, clay soils, loam soils, chalky soils, volcanic soils, etc.
Sandy soils, characterized by high permeability, may limit water and nutrient availability, while clay soils with high water-holding capacity can cause waterlogging. Loamy soils often have a balanced texture and offer optimal conditions for root growth. Additionally, other soil types, such as calcareous (chalky) and volcanic soils, can impart unique mineral signatures on the grapes, influencing the wine's flavor and aroma profile. Various soil characteristics influence harvest quality and taste.
In
In
Each cutting and casting rotary disc 106 and 108 has a continuous circular perimeter having a convex outer vertical surface on a proximal side opposite a concave outer vertical surface at a distal side terminating at a sharpened or beveled edge. In
With respect to
In operation, the mechanical linkage settings contribute to the controlled depth and width that each cutting and casting rotary discs 106 and 108 cuts into the soil. The linkages 402 adjust the cutting and casting rotary disc angle (κrotary-disc-ground), which measures the angle between the direction of travel (e.g., such as the system traveling in a straight line motion) represented as a rectangular plane and the plane that includes a vertical side of the cutting and casting rotary discs 106 and 108. A larger casting rotary disc angle cuts deeper into the soil and moves more volume of soil and a smaller rotary disc angle moves less soil and is easier to propel. At θrotary-disc-ground=90°, the cutting and casting rotary disc is perpendicular to the travel direction of the system (and vehicle) and all the energy moves the soil laterally reducing the kinetic energy of the blade. At θrotary-disc-ground=0°, all of the force aligns with the direction of travel, minimizing lateral motion focusing the energy on cutting and lifting.
In reference to
In
At the center of the cutting and casting rotary discs 106 and 108 are circular bores that allow the cutting and casting rotary discs 106 and 108 to be mounted onto their respective axles 404 (one is referenced in
In
In
To determine how high and how much soil (e.g., dirt) is aerosolized and cast by the cutting and casting rotary disc 106 and 108, an exemplary model in alternative systems establish a relationship between acceleration of the system, velocity of the system, and the cutting and casting rotary disc angle (θrotary-disc-ground) measured in radians. Since the dirt height is proportional to the kinetic energy of the cutting and casting rotary discs 106 and 108 and the rotary disc angle (θrotary-disc-ground), the height of the dirt kicked up by the system may be expressed by equation 1.
h=kh×v2×sin(θrotary-disc-ground) (1)
where v is the velocity of the cutting and casting rotary disc (m/s) and kh is the height coefficient that is based on the soil density and disc shape (unitless). In equation 1, the height of the dirt kicked up increases with the square of the velocity because of quantified kinetic energy. It also varies with a function of the rotary disc angle because the steeper the angle the more vertical dirt is cast.
The dirt volume (V) is proportional to the contact surface area of the cutting and casting rotary discs 106 and 108 and the speed in which they pass through the soil and a measure of the looseness of the soil Cs (unitless), which has a higher value in sandy soil) in another exemplary model.
V=kv×v×a×Cs cos(θrotary-disc-ground) (2)
Here, a is the acceleration of the cutting and casting rotary disc (m/s2) and kv is the volume coefficient that varies with the cutting and casting rotary disc. In equation 2, the volume, V, of the dirt kicked up is modeled to increase linearly with velocity and acceleration. The cosine function accounts for the state of more dirt being kicked up laterally.
Since the depth (d) of the cutting and casting rotary disc 106 and 108 also affects the height of the dirt kicked up and the volume of the dirt moved, the exemplary models may be adjusted to account for depth. In relation to the height, the depth of the cutting and casting rotary discs 106 and 108 affect the energy transferred into the soil. As the cutting and casting rotary discs 106 and 108 cut deeper, the more resistance the cutting and casting rotary discs 106 and 108 experience. As for volume, it is directionally proportional to the depth of the cutting and casting rotary discs 106 and 108, since a deeper cut engages more soil, which increases the cross-sectional area of the soil distributed. The adjusted model for the height of dirt cast up may be expressed as equation 3.
h=kh×v2×sin(θrotary-disc-ground)×ek
Where d is depth of the cutting and casting rotary discs 106 and 108 in the soil (m); kd is a depth sensitivity coefficient that varies with a measured soil type and the blade geometric shape the tills the soil established by empirical analysis and is unitless, and ek
The adjusted model for the controlled volume of the dirt cast (kicked) up accounts for the movement of more soil as the cutting and casting rotary disc 106 and 108 descends to greater depth as expressed in equation 4.
V=kv×v×a×Cs×d×cos(θrotary-disc-ground) (4)
To dynamically control the height and volume of the dirt cast up at and upon the furrows and plant ridges an alternative adaptive tillage control system processes adjustable parameters such as the cutting and casting rotary discs' depth (d), velocity (v), and rotary disc angle (θrotary-disc-ground). The systems adjust the cutting and casting rotary discs 106 and 108 height (d), velocity (v), and rotary disc angle (θrotary-disc-ground) dynamically to meet a desired height aerosolized (h) and volume (v) target. From the exemplary height model, velocity may be expressed as equation 5.
When acceleration is constant, the volume (V) may be expressed as equation 2. From equation 3, the depth model may be expressed by equations 6 and 7 and the casting rotary disc angle (θrotary-disc-ground) may be expressed by equations 8 and 9.
Further, the calculated depth (d) of the cutting and casting rotary disc 106 and 108 may be modified or compensated based on the hitch height (hhitch) relative to the ground in some alternative models. In these alternative models, the effective depth (deffective) of the cutting and casting rotary discs 106 and 108 is substituted for the calculated depth (d) of the cutting and casting rotary discs 106 and 108. In these alternative models, the hitch height (hhitch) relative to the ground may affect the effective depth height (dheight) of the cutting and casting rotary disc 106 and 108 as expressed in the equation 10.
deffective=dset−kh×hhitch (10)
Where dset is the nominal setting on the cutting and casting rotary disc 106 and 108, hhitch is the height of the hitch relative to the ground, and kh is the proportionality constant accounting for how the hitch height changes depth.
Alternatively, the calculated depth (d) of the cutting and casting rotary disc 106 and 108 may be modified or compensated based on the hitch height (hhitch) to the ground and the blade diameter (db) making the effective depth (deffective) of the cutting and casting rotary discs 106 and 108 based on a proportional hitch height relationship as expressed in alternative model expressed by equation 11.
Where deffective is the effective depth of the cutting and casting rotary disc 106 and 108, hmax is the maximum allowable hitch height that keeps the cutting and casting rotary discs 106 and 108 engaged in the soil, and hhitch is the height of the hitch relative to the ground.
To control the height and volume of the dirt cast up in real time, a multi-objective optimization of equations 1 and 2 is solved simultaneously. If the rotary disc angle (θrotary-disc-ground) is substantially constant, the variables (v, d) are solved with respect to the desired height (h) and volume (V). Alternatively, (v, d, θrotary-disc-ground) are adjusted dynamically through movement and mechanical linkages such as electro-mechanical linkages and actuators, for example, in response to one or more adaptive tillage control signals from one or more controllers, for example, such as a Proportional-Integral-Derivative Controller (PID Controller) 916 and/or one or more processors 902 that deliver the one or more adaptive tillage control signals. The adaptive tillage control can continuously adjust the parameters to minimize the error calculated by the one or more processors 902 and/or PID controller 916 between a desired rotary disc angle, (θrotary-disc-ground), a desired soil height kicked up, (h), and a desired soil volume displaced, (V) stored in memory and the measured parameters made by sensors.
The volume of the soil or dirt kicked up is calculated by integrating the three dimensional models shape and density over time. Soil displacement sensors such as ground penetrating radar or force sensors 808 detect the displacement 810 and mass of the soil caused by the cutting and casting rotary disc 106 and 108 with respect to speed to estimate the displacement volume. The process identifies the dirt trajectories and a distributed or maximum height h and calculate the displaced volume V at 812 and stores the values in a log in a memory 904 in real time at optional 814. At 816 the process compares the detected trajectories, height, h, and volume, V, to the desired target values stored in memory 904 at 816. It then dynamically adjusts the cutting and casting rotary discs 106 and 108 depth (d), velocity (v) and/or vehicle velocity in other systems, and rotary disc angle (θrotary-disc-ground) at 820 to attain a target and/or measured coverage. In some alternative systems, the hitch height (hhitch) may also be adjusted at 820. The adjustments are made by motors, hydraulics, and actuators, for example, based on the calculated feedback at 816 as the system continues to measure and adjust the parameters. The exemplary system of
The memory 904 and/or storage disclosed may retain an ordered listing of executable instructions for implementing the functions described above in a computer code or a non-transitory machine readable medium. The non-transitory machine-readable medium is encoded with a machine-executable instructions, wherein the execution of the machine-executable instructions by the one or more processors 902 executes functions such as detecting trajectories, heights, and volumes of dirt kicked up and displaced to a target destination by one or more of the cutting and casting rotary discs 106 and 108. The machine-readable medium may selectively be, but not limited to, an electronic, a magnetic, an optical, an electromagnetic, an infrared, or a semiconductor medium. A non-exhaustive list of examples of a machine-readable medium includes: a portable magnetic or optical disk, a volatile memory, such as a Random-Access Memory (RAM), a Read-Only Memory (ROM), an Erasable Programmable Read-Only Memory (EPROM or Flash memory), SSD, or a database and/or database management system. The memory 904 may comprise a single device or multiple devices that may be disposed in one or more dedicated memory devices or disposed in a processor or other similar device.
The term “coupled” disclosed in this description encompasses both direct and indirect coupling. Thus, adaptive tillage control system (e.g., adaptive control system) couples a vehicle when they directly connect with one another, as well as when the adaptive tillage control system connects to a vehicle via one or more intermediate parts. When functions, steps, etc. are “responsive to” or occur “in response to” another function or step, etc., the functions or steps necessarily occur as a result of another function or step, etc. A device that is responsive to another requires more than an action (i.e., the device's response to) merely follow another action. The term “substantially” or “about” encompasses a range that is largely, but not necessarily wholly, that which is specified. It encompasses all but a significant amount, such as within five percent. In other words, the terms “substantially” or “about” means equal to or at or within five percent.
Alternate systems are not limited to the particular hardware, models, and algorithms described above. Other suitable hardware and algorithms can be used. Furthermore, the systems are not limited to tilling vineyards. Rather, the systems can provide soil management and cultivation for other plants. The systems illustratively disclosed herein suitably may be practiced in the absence of any element (including hardware and/or software), and in the absence of some or all of the described functions association with a process step or component or structure that are expressly described. Alternate systems may operate in the absence one or more of those process steps, elements and/or any subset of the expressed functions. Further, the various elements described in each of the many systems described herein is regarded as divisible with regard to the individual elements described, rather than inseparable as a whole. In other words, alternate systems encompass any variation and combinations of elements, components, and process steps described herein and may be made, used, or executed without the various elements described (e.g., they may operate in the absence of). Further, the system can measure and control other variables such as the cutting and casting rotary disc 106 and 108 disc or blade tilt (tilt) to control the height, volume, and/or area of coverage.
The adaptive tillage control systems insulate root regions, prevent desiccation, and provide protection against adverse weather conditions. The systems mitigate erosion and damage while enhancing grape producing vines. The systems adjust soil displacement, soil movement, and soil manipulation that improves drainage and protects against erosion. Using one or more cutting and casting rotary discs 106 and 108, the adaptive tillage control system cuts through soil and other matter, scoops up and lifts soil to calculated heights, and casts the lifted soil to a predetermined trajectory to one or more predetermined zone areas away from the adaptive tillage control system. In some alternative systems, the height of the displaced soil and the volume of the soil that displaced is controlled and adapted in response to the system's acceleration, system's velocity, the field's soil type, the depth and/or angle(s) of the one or more cutting and casting rotary discs 106/108 to an intended coverage and depth.
Other systems, methods, features, and advantages will be, or will become, apparent to one with skill in the art upon examination of the figures and detailed description. It is intended that all such additional systems, methods, features, and advantages be included within this description, be within the scope of the disclosure, and be protected by the following claims.
Number | Date | Country |
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20140013882 | Feb 2014 | KR |