The present disclosure generally relates to additive dispensing units and methods of using the additive dispensing units. The additive dispensing units can be added to a beverage dispensing machine to modify or enhance the characteristics of the beverage being dispensed. The additive dispensing units can be easy for an operator to access. In addition, the components of the additive dispensing units can be easily serviceable.
In the present specification, as used herein the term “modular” means a stand alone functional assembly of components that is adapted for use in conjunction with other machines or devices and/or to be coupled or secured thereto.
In an embodiment illustrated in
The support 10 can be configured to entirely surround the additive containers 20 and pumps 30 or just one side of the dispensing unit 2 as illustrated in
As used herein, additives are ingredients that can be added to a beverage to modify and/or enhance its characteristics. The additives can comprise, for example, a flavoring, flavor enhancer, nutritional supplement, coffee or tea booster, flavor masker, colorant, aromatic, a substance selected for adding body to a beverage base or combinations thereof. The additives can be in fluid or flowable form or any suitable form that can be pumped from the additive containers into the beverage holder.
The pumps 30 can be operatively connected to the additive containers 20 and so constructed and arranged for dispensing one or more of the additives from the additive containers 20. The pumps 30 can be in fluid communication with the additive containers 20, for example, through flexible tubing 40 that connects each of the individual additive containers 20 to one or more individual pumps 30. In an alternative embodiment, the flexible tubing can be guided by and protected in rigid hollow profiles connected to the panel in a manner that oversized lengths of tubing is avoided. In another embodiment, the pumps can be so constructed and arranged in an arc formation above a dispensing area as illustrated in
The pumps 30 can also have dispensing outlets 50 for releasing the additive into the beverage cup or holder as illustrated in
In an alternative embodiment, one or more of the pumps can comprise a dispensing outlet 50 having a capillary tube insert 52 for providing the dispensing outlet 50 with capillary properties. For example, the tube insert 52 can be positioned inside the dispensing outlet 50 as illustrated in
The dispensing outlet 50 can be oriented in the direction with a certain angle A relative to a vertical position and relatively toward the central passage 55 (
In an embodiment illustrated in
The additive containers 20 can comprise any material suitable for holding and releasing the additives. For example, one or more of the additive containers 20 can in the form of flexible pouches as illustrated in
In an embodiment, the pumps can comprise, for example, diaphragm pumps, peristaltic pumps, syringe pumps, piston pumps, piezoelectric pumps and/or any other suitable dosing pump. The pumps can also be releaseably attached to the support. For example, as illustrated in
In an alternative embodiment illustrated in
As illustrated in
It should be appreciated that the controller can be on the additive dispensing unit or on a beverage dispensing machine associated with the additive dispensing unit. If the controller is on the beverage dispensing machine, the pumps can be connected so as to be in operative communication with the controller. For example, the pumps can be connected electronically via a cable to a circuit board that resides inside the body of the beverage dispensing machine. The pumps can be controlled to accurately dispense about 4-6 types of additive shots. It should be appreciated that the pumps can be controlled to allow up any suitable number and volume of different additives into the beverage holder.
The controller can be also configured for causing the dispensing unit to start dispensing one or more of the additives after and in response to the start of a base liquid dispensed by the beverage dispensing machine. The controller can be configured for causing the pumps to dispense one or more of the additives in pulses of a predetermined duration.
In another embodiment illustrated in
The pressure mechanisms 230 can be operatively coupled to the syringes 220 and so constructed and arranged for dispensing one or more of the additives from the syringes 220 by applying pressure to the syringes 220. As a result, the additives are dispensed from the outlets of the syringes and directed into a beverage holder via dispensing outlets (not shown) attached to the outlets of the syringes 220.
The syringes 220 can be releaseably attached to the support 210. In the illustrated embodiment, the support 210 comprises individual syringe holders 240 forming small portions into which the lower portion of the syringe can releasably be inserted. The syringe holders 240 can be further mounted along transversal pivots, for example, between an upright holding position and an inclined loading position, to facilitate insertion of the syringes 220 in the relatively confined space of the support 210.
In an embodiment, the dispensing unit 202 can further comprise a controller 212 associated with the pressure mechanisms to vary the amount of one or more additives dispensed from the syringes. The controller 212 can also be associated with the pressure mechanisms 230 to retract it at the end of each dispensing cycle of the additive in order to eliminate the droplet formation at the end of each stroke. A low level sensor 214 can also be provided to detect a low level of additive in the syringe. The low level sensor 214 is placed to sense the lowest possible position of the piston's rod 260. As a result of a low level of an additive in the syringe, a warning signal can be sent by the controller to an information board of the machine and/or command an automatic retraction of the pressure mechanism 230 thereby facilitating the exchange of the syringes in the dispensing unit 202. Similarly, an upper stop switch 215 can be placed to sense the highest possible position of the piston's rod 260 whereby the piston becomes disengaged from the syringe 220 to enable the replacement of the empty syringe with a full syringe.
The syringes can be designed to be part of a disposable or recyclable assembly. Preferably, the syringes have a rigid plastic body. A piston type lid 250 can be slidably mounted inside the body and be permanent part of the syringe. The piston can by actuated by pressure via a pusher 260 of the pressure mechanism 230. The pusher 260 is preferably a permanent part of the dispensing unit 202.
At the additive delivery side, in an embodiment, the unit comprises an arc-shaped distribution of additive nozzles 270 about a central passage 280. The nozzles can be linked to an additive connector placed at the lowest point of the syringe holders via tubings (not shown). The nozzles can be mounted on the support to be removed for replacement and/or cleaning.
In an alternative embodiment illustrated in
In this embodiment, the pressure mechanisms 330 can comprise solenoid actuators or any other suitable pressure device. The pressure mechanisms 330 can be operatively coupled to the additive containers 320 and constructed and arranged for dispensing one or more of the additives from the containers 320 by applying pressure to the containers 320. The additive containers 320 can comprise a flexible material that becomes compressed by the pressure mechanisms 330 thereby releasing the additives through outlets on the additive containers 330.
As illustrated in
In an alternative embodiment illustrated in
In another embodiment, the present disclosure provides a method of preparing a beverage using a modular additive dispensing unit. The beverage can comprise a component such as protein-enriched liquid, juice, coffee, tea, cocoa, milk, a cereal or a combination thereof.
The method can comprise providing a base liquid from a beverage dispensing machine in a beverage holder; dispensing a plurality of additives from an additive dispensing unit into the beverage holder to mix the additives with the base liquid to provide a beverage, wherein the additives are dispensed from a plurality of containers by a plurality of pumps operatively connected to the containers; and controlling the dispensing of additives to vary the concentration of the additives in the base liquid in the beverage holder during the dispensing.
In this method, the modular additive dispensing unit is operatively associated with the beverage dispensing machine. The modular additive dispensing unit can be operatively associated with the beverage dispensing machine and controlled by the beverage dispensing machine so that the addition of one or more of the additives can be coordinated with the dispensing of the beverage. For example, the controller can cause the additive dispensing unit to dispense one or more additives before, during or after the beverage is dispensed from the beverage machine.
In an alternative embodiment, the present disclosure provides another method of preparing a beverage. In this embodiment, the method can comprise mixing a concentrate beverage component with a first liquid to provide a base liquid; dispensing the base liquid from a beverage dispensing machine into a beverage holder; dispensing a plurality of additives from an additive dispensing unit into the beverage holder to mix the additives with the base liquid during the dispensing of the base liquid to provide a beverage, wherein the additives are dispensed from a plurality of containers by a plurality of pumps operatively connected to the containers; and controlling the dispensing of additives to vary the concentration of the additives in the base liquid in the beverage holder during the dispensing.
In another embodiment, the method comprises mixing a concentrate beverage component with a first liquid to provide a base liquid; dispensing the base liquid from a beverage dispensing machine in the direction of a beverage holder; dispensing a plurality of additives from an additive dispensing unit into a stream of the base liquid to mix the additives with the base liquid during the dispensing of the base liquid to provide a beverage. The additives can be dispensed from a plurality of containers by a plurality of pumps operatively connected to the containers.
The method can further comprise dispensing the base liquid and additives for predetermined time periods automatically in response to operating a dispensing control. For example, the additives can be dispensed in a plurality of pulses of predetermined durations, the base liquid being dispensed at least before and at the beginning of the pulses. The additives can be dispensed from fewer than all of the plurality of containers to make a single beverage.
In an embodiment, the method can further comprise operating a selection control of the beverage dispensing machine to select one or more of the additive containers from which to dispense the additive.
The method can further comprise whipping the beverage component and the liquid to produce a foam layer on a liquid layer in the dispensed base liquid. The beverage component can comprise an ingredient such as a coffee, cocoa, or tea base, a sweetener, a whitener or combinations thereof. The whitener can be a non-dairy creamer, a dairy creamer or combinations thereof.
It should be appreciated that the additive dispensing unit can be designed so as to require little to no cleaning. The additives can be shelf-stable so there is no need to pull the tubing apart for cleaning or rinsing out. The additive dispensing unit can be any suitable length, height and depth for containing the additive containers and pumps or pressure mechanisms.
All of the components of the additive dispensing units can be at the front of the machine, allowing easy access for a consumer or foodservice operator to add/replace additional additive containers when the unit is empty. In addition, the additive dispensing unit provides easy access for servicing the additive dispensing components should there be any electrical or mechanical issues. The additive dispensing units should not interfere with loading the main beverage packages or servicing the body of the beverage dispensing machine.
Because the additive dispensing units dispense nutritional or flavor additives directly into the beverage holder or cup in an embodiment, there can be little to no need to clean any components of the additive dispensing units such as the tubing, additive containers or pumps. Additive storage and preparation is contained in packaging containers, which can be disposable. This provides a hygienic beverage machine and saves the machine operator servicing time. Further, because the additive dispensing units dispense nutritional or flavor additives directly into a beverage holder or cup and/or into the a stream of the beverage base, there is no additive carryover from one serving to the next.
In an alternative method for dispensing nutritional or flavor additives in the beverage, one or more additives can be directed into a stream of a diluting liquid (e.g. an amount of water), before mixing of the diluting liquid with a beverage concentrate to form the beverage. In another possible method, one or more additives can be directed into a stream of a beverage concentrate before the beverage concentrate is mixed with a diluting liquid to form the beverage.
It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present subject matter and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 60/820,903 filed on Jul. 31, 2006, the entire disclosure of which is hereby incorporated.
Number | Date | Country | |
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60820903 | Jul 2006 | US |