1. Field of the Invention
The present invention relates generally to smart materials. More particularly, the present invention relates to continuous and segmented transducers with very high geometrical aspect ratios. In some specific cases, the present invention relates to real-time display systems, active apparel, and distributed high-density sensors.
2. Background of the Invention
Advances of micro- and nano-technology dramatically extend present view of engineering and scientific community on definition of word material. It is now includes not only naturally or chemically produced substances but also comprises complex micro-technologically engineered structures that possess advanced properties. Some examples of such advanced materials include family of optical polymer films (filters, polarizer, electro-chromic, etc.), high strength composites, photonic crystals, holographic films.
Information technology uses another type of macroscopic micro-devices such as plasma displays and other pixilated information panels that formally do not fit in definition of advanced materials. Because, all such devices represent arrays of micro-elements with individual means of addressing. Another type of devices such as described in U.S. Pat. No. 6,399,939 represent array of discrete sensors that individually accessed.
The growth of such arrays and increase in their geometrical density causes an increase in complexity of addressing protocols and circuits. Average modern computer screen has 1024+786 address connectors that tend to grow proportionally with display resolution.
Contrary old fashion analog CRT displays has much simpler design that requires only single input connector to modulate e-beam. Still such devices are unable to compete with digital flat panel displays due to weight, power and size limitations.
The present invention provides new technology that creates a new class of advanced materials that possess property of real-time addressability of almost any geometrical location, and still remain classified as a material and not an array or an aggregate of elements. This class of advanced materials allows very large aspect rations and could be realized as a fiber or a film, as well as a bulk part.
The present invention utilizes phenomena of wave interference in nonlinear media. Particularly, one of preferred embodiments employs interference of acoustic waves. Yet another preferred embodiment employs interference of RF electromagnetic waves, and yet another preferred embodiment uses interference of light in IR-UV wavelength range. In each particular implementation of disclosed embodiments it is critical to use specific mode and polarization of interfering waves, nevertheless in majority of cases similar functionalities can be achieved using waves of alternative modes and polarizations. That is why it will be assumed, unless specially noted, that each embodiment can employ any applicable wave mode or polarization.
Advanced materials disclosed in the present invention utilize interference in cases of lateral, planar, and volume wave propagations. These materials allow fast targeting of selected location and focused delivery of particular type of energy there. Selected embodiments illustrate such delivery of thermal, electric, mechanical, or optical power.
The present invention further demonstrates uses of these materials in various applications. Some examples show integration of these addressable materials with arrays of discrete devices. Other examples show join use of addressable materials with other types of modern advanced materials, which allows construction of new specialized advanced materials for targeted applications.
Merge of functional materials with addressable material creates functional and logical terminology of functional and address layers. These layers refer to logical separation in functions performed by various components composing the material. The address layer structure in some cases virtually fused in structure of functional layer. The term layer itself in such cases does not stand for planar structure, and equally applicable to fibers and bulk structures. Although address layer disclosed in the present invention is always continuous advanced material, the functional layer sometimes violates definition of material and can be formed by collection of discrete components. It will become obvious to one skilled in the art that it is virtually impossible to describe all variety of applications and fictionalizations the addressable materials of the present invention can participate in. That is why terms of functional logical layer or in some cases functional material are employed throughout the document. In all such cases, except when it is specially noted, it is assumed that similar functional elements can be implemented as a single continuous structure or be segmented on smaller fractions.
One of the selected embodiments demonstrates the use of advanced material having shape of a fiber. These fibers then employed to construct woven fabric. Such fabric preserves advanced properties of initial material while providing variable shape.
Some of selected embodiments disclose construction of addressable materials with elastic properties.
Addressable Active Material has logical layer structure that is used through the description. These layers are: address layer, and functional layer. Address layer in addition to address waveguide layer may include any of the following: data layer, address transducer layer, data transducer layer. Functional layer additionally may include sensor and control logical layers. Each layer in this model except address waveguide layer is optional. Logical layer model allows variety of possible combinations.
Address waveguide layer is responsible for propagation of addressing signal trough the material. Address transducer layer is responsible for receiving addressing signal and directing it to the functional layer. Data transducer layer is responsible for encoding sensor data and posting them to data layer. Data layer is responsible for propagation of encoded data through the material. Sensor layer is responsible for generating signal representing some physical characteristics and in some embodiments also providing this signal to control layer or data transducer layer. Control layer is responsible for conversion of signals received from other layers into physical responses.
Continuously Addressable Fiber
One-dimensional continuously addressable material employs address waveguide layer that confines wave propagation to single path curve. The concept and possible implementations of continuous (non-discrete) addressing will be described in more details here.
Conceptual diagram of the principal employed by address layer is shown on
In simple example shown on
For purpose of this simplistic example it is assumed that amplitudes of electrical pulses 103 and 104 are selected in linear zones of said dielectric materials and very little or now energy loss occurs during propagation of such pulses.
As more practical example dielectric media between waveguides 101 and 102 can be filled with two layers of semiconductor material such as Si, wherein one of the layers is p doped and another one is n doped and layer's form p-n junction. Each of the pulses has amplitude of 0.5 V that allow minimal leak current through the junction during pulses propagation. Amplitudes are measured with respect to the common ground bus 100. Media inside each waveguide is air or some other insulating dielectric material.
Increase in transient voltage between waveguides above 0.5 V will cause significant current through the p-n junction. It is assumed that wave resistances of both waveguides are nearly identical and second pulse occurs before upcoming pulse reaches end of waveguide. At such conditions both pulses will reach some location at the same time. This location is defined by waveguides length, pulses propagation speed, and time delay between fronts of the pulses.
Transient voltage across p-n junction will exceed 0.5 V and reach nearly 1 V, which will cause significant transient current through p-n junction in location defined by collision of fronts of the pulses. Current density is defined by properties of p-n junction, shape of the fronts of the pulses, and electrical properties of the waveguides. This dependency can be illustrated by empirical equation: Imax˜C/(τL0.5) where C is waveguide capacity per unit length, L is waveguide inductance per unit length, τ is length of pulse front.
Graph on
This focusing effect allows better control on size, intensity and position accuracy of the collision.
The energy focused by the collision is employed as an address signal to pinpoint virtually any location along the waveguide excluding end regions. These excluded regions are defined by duration of the pulses, and can be considered as a buffer area adjacent to pulse source.
Two waveguides design has an advantage of longer effective propagation distance comparing to a single waveguide design that will be described next. This advantage follows from ability to choose dielectric media for waveguide different than nonlinear medial of address transducer layer (Si in current example). Single waveguide design does not allow such clear physical separation between these two logical layers.
Important note for this example is requirement to have nonreflecting end on each waveguide to eliminate residual interference of sequential address signals with traces of address pulses from previous addressing cycles.
Conceptual diagram shown on
Two voltage pulses 201 and 202 with nearly rectangular shape introduces into the waveguide 200 from opposite ends (pulse sources are not shown). Amplitude of each pulse is nearly 0.5 V, which causes negligible current through p-n junction in forward direction. Both pulses propagate toward each other and reach collision point where their fronts intersect. Due to interference field intensity nearly doubles and significant forward transient current passes through p-n junction.
All observations and relationships observed in case of two waveguides collision are true in this example as well. The only important distinction, the pulses always propagate through said nonlinear media, so stronger wave shape dispersion can be observed for pulses with larger amplitude.
Each source of address pulse has to have impedance equal to the waveguide to provide full absorption to incoming pulse and thus prevent undesirable interference with residual pulses.
These two examples give significant inside view on operation of address layer. Several important conclusions can be observed. Pulses can be generated on the same side of the address waveguide. Phase of first pulse can be inversed with respect to the second pulse as shown on
In many cases propagation speed of energy pulse depends on mode or polarization of the pulse itself. This effect allows causing interference of two pulses that propagate in the same direction along address layer.
Some of selected embodiments disclosed in this invention allow using back-to front interference described in last two examples, regardless of lower geometrical accuracy of addressing. One essential advantage of such back-to-front design is ability to employ single pulse source while still achieving quick addressing.
Designs that utilize two pulse sources located on opposite ends of waveguides can repeat addressing operation after rear front of second pulse reaches the end of waveguide.
Designs that utilize single pulse source and back-to front interference can repeat addressing operation after rear end of first pulse reaches the opposite end(s) of waveguide(s). This design approach is comparable in speed with first approach that utilizes two pulse sources.
Designs that utilize single pulse source and employ opposite end of waveguide for pulse reflection can repeat addressing operation only after rear front of second pulse completes roundtrip in two directions. This requires double the time of previous two designs.
Construction of address layer operating in single dimension can be illustrated an example of fiber-like addressable material.
Address transducer converts address signal into ohmic heat, and dynamic addressing of various locations allows precise control of heat flux produced by said locations.
Referring to
One segment 603 of the cladding perimeter (approximately 180°) doped using ion-beam implantation of Si to n+ (heavily doped n-type), where Si dopant concentration is 1×1018 cm−3 and implantation depth is 1 micrometer. Two segments 604 are passivated with insulating material or by means of ion implantation, this forms edge termination layer that reduces junction leakage.
Schottky junction is formed by deposition of anode 605 and cathode 606. Depositions are performed using ionbeam or thermal evaporation of metal (Ni as an example). Metal type selected to form Schottky junction with maximum barrier height, use of Cu in this case will restrict amplitudes of propagating pulses to 0.5 V. Optional ohmic contact layers can be deposited on top of cathode and anode to reduce ohmic losses of propagating pulses.
Described process allows creation of the fiber with length of several thousands meters. The technological process uses conveyer technology to sequentially perform all described steps on the same fiber. Nevertheless, this particular example of addressable fiber has practical length limitations. Electrical pulses initiated from single or opposite ends of the fiber experience loss of amplitude and front shape changes due to passive nature of transmission. So effectiveness of addressing will be limited to approximately 10 meters. Due to low dielectric losses in quartz and high charge mobility in GaAs the accuracy of linear address resolution at current state of the art of semiconductor components is limited by switching speed of pulse source.
As an example 300 picosecond pulses with 60 picosecond fronts can be produced using 81133A pulse generator manufactured by Agilent Technologies, Inc. Taking into account capacitance and inductance of the waveguide, phase velocity will be nearly 1.96 times smaller than wave propagation speed in quartz. Linear resolution of address impulse produces by front-to-front interference of two pulses is 5.9 mm.
It is possible to increase resolution by shaping the pulses entering the waveguide. Thus restriction of pulse front to only 30%-70% range reduces front timing to 30 picoseconds and address resolution to 3 mm.
Amount of energy diverted as the address impulse can be controlled by amplitude and bias of address pulses. In this example reverse breakdown voltage of Schottky junction is 25 V. Two pulse sources produces voltage pulses with amplitude of +20 V and have −22 V offset. Without interference each pulse propagates the waveguide with minimal distortion due to negatively offset junction. Front-to-front interference of these two pulses would produce +18 V peak of transient voltage in the waveguide. Nonlinearity of Schottky junction will suppress this peak and convert it to transient current that defines the address impulse.
Another example, illustrated on
3 micrometers layer 704 of n-type undoped GaAs is grown on anode, with Si dopant concentration 1×1015 cm−3, followed by ion implantation 705 of 1 micron Si dopant to reach concentration 1×1018 cm−3.
500 nanometer Ni cathode form Schottky junction and additional ohmic 2 micron thick layer of Al deposited to complete cathode. Additional insulation layer may be deposited on top.
Spiral shape of this addressable fiber provides additional flexibility and gives the material added mechanical stability. Passing the fiber through Tygon® allows formation of very durable fiber that retains its transmission characteristics after significant mechanical processing. In addition, lateral precision of addressing reduced to 0.5 mm for the same 60 picoseconds front.
Active Waveguide
The subject of previous disclosures and samples was focused on demonstration of interference of electrical fronts in nonlinear media, and particularly utilized one-dimensional wave propagation inside fibers. According to these examples efficient propagation distance of such addressable fibers is limited by dissipation of wave energy in dielectric and/or nonlinear transducer layer.
The present invention is not limited to these cases. Non-linear transducer layer of early examples was constructed to reproduce Schottky effect. In case when longer address space is required tunneling effect can be used instead. Pulse propagating in waveguide, where in waveguide media has tunneling properties, has to have initial amplitude in area of negative resistance. Such pulse will experience strong front-shaping effect that produce sharper front. This front propagates throughout the waveguide without attenuation.
Addressable fiber utilizing tunnel effect is shown on
Referring to
This example is not limited to use of specified materials, and other materials can be employed. In some cases schottky junction can be replaced with Zener, or p-n diode, or PiN diode structure.
Optical fiber
Addressable fiber material is not limited to use of electromagnetic waveguides. Addressing functions can be equally achieved using front-to-front or front-to-back interference of monochromatic light pulses propagating in Kerr media.
Optical fiber shown on
Th cladding layer cleaved on one side to form nearly flat output window 1003.
The intensity of address impulse will quadratically increase with power of addressing pulses. Interference of two pulses doubles intensity of electric field in the core and causes transfer of energy into the cladding. 1 pS pulses with energy 1 nJ from Nd:YAG laser reduce refractive index of the core by 0.005 that causes transfer of 50% of light into the cladding and results in irradiation of 1 nJ of light through output window.
Lateral resolution of the addressable fiber in this example is 300 micrometers along the fiber path and 20 micrometers along the spiral direction.
Piezoelectric Fiber
Another implementation of addressable fiber uses electromechanical sheer waves propagating along a surface of piezoelectric material. Unlike previous embodiments, the speed of pulse propagation is limited by phase speed of sheer waves in the waveguide. In order to increase effective propagating distance of such electromechanical waves the waveguide can optionally comprise electrical layers with negative resistance such as tunnel layer of example 3. Wide selections of available piezo materials allow create multiple custom addressable fibers for various applications. Following example illustrates principle of design of one of such addressable fibers.
Layer diagram of the fiber shown on
Propagation speed for sheer wave in the waveguide is 3×103 m/s. Two pulses with length 10 nS were generated by applying 20V impulses to electrodes 1104. Geometrical resolution of address impulse obtained at collision these two pulses was 30 micrometers.
The samples and embodiments of the present invention do not intend to limit it to the cases of interference between pulses of waves of the same type. It is well known to one experienced in material science that nonlinear properties of propagation media allow collisions between heterogeneous by nature waves. Some examples of such collisions include interaction between waves with different wavelength in Kerr media, interaction of photons with acoustical waves, etc.
Two-dimensional continuously addressable active materials
Two-dimensional continuously addressable materials have continuous (non-discrete) address space along first dimension and discrete or non-discrete address space along second dimension. Behavior of each location of the surface of the material is monitored and or controlled by controller device that is either distributed along the surface of the material or has standalone location.
Hybrid Addressing Layer
This section describes materials that form two-dimensional surface with continuous address space along first dimension and discrete address space along second dimension. This material or device is a composition of single-dimensional addressable materials that were described in previous sections. The term fiber will be applied as single dimensional addressable active material for the length of this section.
Arrangement of fibers defines addressing structure of this material. In a simplest case all fibers have parallel arrangement on the surface as it is shown on
Fibers arrangement can be customized for each individual application and some examples of such arrangements are shown on
Two-Dimensionally Continuous Addressing
Apparatus that uses energy pulses propagating in nonparallel directions allows design of two-dimensional continuous addressing layer. Addressing schema for such layer can be of two different types. First of them is pattern type and second is vector type. Pattern type allows simultaneous addressing of multiple surface areas of the layer that are forming predefined pattern. This type of addressing is achievable with use of crossing fronts of energy pulses as it is shown on
Vector type addresses single segment of addressing layer. This type of addressing is achievable with use of energy front's collision as it is shown on
In order to achieve geometrically constraint and focused address impulse it is important in most cases to create addressing pulses with strait fronts. While it is possible to consider interference of four or even larger number of addressing pulses, in practice such designs will require to tuning of relative timing of the pulses.
From practical considerations following embodiments are restricted to interference of three addressing pulses propagation in bound two-dimensional layers.
Transducers 1705 and 1706 produce three independent rectangular pulses. Fronts of the pulses have length of 100 nS. Each pulse produced by transducers 1705 creates sheer wave with electrical amplitude 10 V. The pulse produced by transducer 1706 has total length of 1 microsecond. Front-to-front interference of two pulses produced by transducers 1705 creates transient peak with amplitude of 20 V. This transient peak has linear form that parallel to propagation vector of sheer pulse produced by transducer 1706. At current location of intersection of all three sheer pulses transient deformation peak could reach 30 V in amplitude.
Breakdown voltage of Zener diode layer is 20.2 V. This causes transient current to pass through the diode layer and also causes partial reflection of the pulses. Due to nonlinear behavior of Zener layer the size of addressing impulse is limited to 3×0.3 mm area. In order to reduce this size the length of the third sheer pulse should be reduced, because in described example interference has front-to-front-ridge type.
To increase address resolution without reducing pulse width the address layer should employ front-to-front interference only. An example of such layer is shown on FIG. 18. Pulse transducers are located in triangular pattern so no parallel pulses are created.
Designs similar to one shown in the previous example can utilize various alternative semiconductor structures such as Schottky junction, Fermi-FET, etc. to serve as a transducer of acoustic address impulse to electrical signal.
Continuous Address Transducers
Address transducer layer geometrically follows the continuous address layer. It has nonlinear characteristics and selectively responds on energy density in the address layer. There are multiple possible implementations of this logical layer and some of them were described already. Each implementation is targeted to operate with particular type of addressing layer.
This transducer layer apparatus has one- or two- dimensional surface-acoustic wave address layer that positions an address pin in one or two dimensions.
Advantage of such transducer layer in comparison with previous embodiments is extreme addressing accuracy that defined by contact area of the pin and the functional layer. In present example it can be as small as few nanometers.
The transducer layer does not impose any limitations on the structure and functions of the functional layer. Functional layer can additionally perform load function by applying pressure on the addressing pin that causes increase in friction between the pin and substrate. There are some possible designs where pin has negative or zero force of interaction with the address layer. These examples are shown on
Functional layer of
Functional layer of
The address transducer layer of this example can be chosen from examples 6 or 7. It delivers 20 V address impulse to the functional layer of this example. The functional layer herein defined by one- or two-dimensional optical waveguide. Two-dimensional example uses planar silica film with thickness of 1.2 micron that has been poled by alternating high voltage source as shown on
Addressable material with similar functional layer can be utilized for construction of flat display devices. Time required to render individual image element depend of wave propagation speed of address layer. Small displays can be easily implemented using acoustical type of address layer similar to described in examples 6 and 7. Such display devices will have extremely high resolution that only limited by efficiency of poling structure. Large displays can use optical or electromagnetic types of address layers that are similar to examples 3 and 4. Time to render a single image element on display of one meter in size is only 10 nS.
Semiconductor transducer device has a barrier that extended along one or two dimensions of the address bus. Energy pulse below effective threshold level of the barrier has low probability to penetrate the barrier. As a result of interference in the address bus the amplitude rises in the location of pulse's interference. When energy level approaches and exceeds the barrier threshold the probability of barrier penetration rises exponentially that results in significant transient current through the barrier. When Fermi levels on other sides of barrier are close to each other, the barrier shall be created to prevent spontaneous migration of energy carriers.
In case the Fermi levels are distinct significantly this difference itself creates a potential barrier for energy carriers. Only carriers with sufficient energy will migrate through the system. Simple practical example of such device is illustrated on
This example can use light emitting diode structure instead of standard diode. In this case depletion zone will work as a resistive load, which performs transformation of pulse's energy into light. Resistive layer does not necessary convert pulse's energy into heat. It is shown as some example structure that performs implementation specific functions in response to the collision peak adsorption.
Another example that uses semiconductor materials to satisfy requirements for the address transducer operations is shown on
All examples described above use an assumption that normal propagation time is significantly less than tangential propagation time. This assumption can be achieved by using geometry of elements that have small normal dimensions in comparison with lateral dimensions, by using materials with anisotropic properties, or using semiconductor layers with low carrier concentration.
Flexible Address Layer
Advances in polymer chemistry created new types of polymer materials that in addition to significant flexibility possess electro-mechanical and electro-optical properties. Some of these materials can be effectively employed in previous embodiments. PVDF laminate can be used as a piezoelectric component of acoustical address layer used in examples 6 through 8. This allows replacing solid substrates with polymer materials this constructing flexible and inexpensive two dimensional address layer. The same materials can be used in fiber design to create addressable one-dimensional materials.
Functional Layer
This section describes some examples of functional layer that illustrate usefulness of addressable materials. The structure of these layers is equally is equally applicable to one-dimensional and two-dimensional address layers.
Resistive thermal transducer Functional layer made of material with relatively high resistance may operate as thermal transducer converting amplified or un-amplified address signal into thermal energy. This resistive layer can be deposited on conductive layer that provides low lateral resistance as it is shown on
Large Surface Area LED
Functional layer designed as large surface area light emitting diode (LED). One electrode of the LED is merged with address transducer. Address signal causes current through the address transducer and the LED. The density of the current reaches the maximum at the addressed location. Special design consideration should be taken to create LED layer with minimum thickness. This will allow achieving maximum current density through the LED surface and highest resolution.
Sensor Data Transducer Layer
Address transducer layer allows creation of localized energy impulses diverted to functional layer. Functional layer represents two types of functions that are distinct from data flow perspective. Execution or work functions receive address information that can also contain data about execution (i.e. amplitude of address impulse can carry data about amount of heat or light intensity that needs to be produced by functional layer). As another example common bias voltage applied to functional layer provides information on the same quantities and should be synchronized with addressing operations.
Sensor functions of functional layer should return data about current status of particular address position. As an example, functional layer of example 8 can be easily replaced with photo resistive material. In this case current through common top electrode of functional layer will be dependent on amount of light exposure at current address location. This allows query operations on functional layer. Addressing specific location information can be retrieved from common data layer.
Functional layer can have interlaced structure that has sensory and work regions. Such layer is addressed through single address layer and address transducer. Transducer design can be uniform or be interlaced to match pattern of the functional layer. Some examples of such systems are resistive thermo transducer with temperature sensor regions; LED transducer with photo sensor regions, etc. Address layer addresses different locations to retrieve sensory data and this data can be used to affect operation of work regions of the functional layer.
LCD Transducer
Functional layer is designed as liquid crystal display (LCD) device. The resistance of liquid crystals usually very high, it is easy to achieve highly focused addressing with this type of functional layer. Address impulse is used to turn on a point on the LCD surface. To turn off the point it is possible to use another addressing pulse or use common electrode of the LCD to reset the whole surface.
Electric Charge Transducer
Functional layer of non-conductive or very low conductivity material is used as electric charge transducer. The work layer captures electrons emitted by address transducer. Functional layer preserves pattern of electric charge distribution, and can be used separately from the rest of the apparatus or as its integral part.
Charge-Induced Vapor Condensation of Evaporated Materials
Work layer described in the previous embodiment additionally works as a transducer for material deposition. Placed in volume with vapors of charged ions (such as evaporated metals, ITO, carbon, and other chemical compounds) it induces condensation of the vapors at charged or locations, which allows creation of custom patterns of chemical compound and materials on surface of the functional layer.
Current and Electrochemical Transducer
Low conductivity functional layer is exposed to electrolyte with chemical compounds and or biochemical molecules and or macromolecules. Work layer allows conducting site-specific electrochemical reactions on its surface as well as custom site deterministic deposition of the chemical s.
Addressable Active Thermal Materials
Addressable active thermal material is an example of one of possible areas of application of addressable active materials. These materials are targeted to tasks of precision control and monitoring of heat propagation and temperature distribution along the surface of the material.
One-Dimensional Thermal Material
Single dimensional addressable active thermal material is an apparatus that has continuous path on the surface where the temperature at any point of this path behaves in accordance with controlling algorithm regardless of influence of external factors. Surface of this material has a temperature detector that provides data about temperature at any point along the surface of this material. Construction also contains thermal control element that supplies and/or removes heat to any point of the surface. Temperature sensor and thermal control element are coupled through a controller and or directly.
Temperature sensor and thermal control element represent the functional layer.
Two-Dimensional Thermal Material
Two-dimensional addressable thermal material has a continuous surface where temperature in each point behaves in accordance with controlling algorithm regardless of external factors. Surface of this material has temperature detector that provides temperature data for any element of the surface. Construction may contain an addressable array of thermal control elements or continuous thermal control layer. This control layer is capable of supplying and/or removing heat to corresponding location of the surface. Temperature detector and thermal control layers are coupled through a controller.
Controller operations are illustrated on
Single-surface addressable active thermal material
Both one- and two- dimensional addressable materials can be used to create components and parts with single active surface. Specific physical requirements for such parts will determine use of one- or two- dimensional material. Combination of multiple single-dimensional material fragments allows coverage of two-dimensional surface of specific physical body.
Temperature detector may be positioned on the outer side of the body. This design is illustrated on
Multiple single dimensional fragments of addressable material may be positioned on a single surface of the physical body. An example of such design is shown on
Two-dimensional addressable active material can be used in combination with single surface of a physical component. Several possible designs are illustrated on
Multi-Surface Addressable Active Thermal Material
Design of components and parts with addressable thermal materials can be extended to cases of complex shapes. Addressable thermal materials can be integrated into various designs.
Flexibility in use of addressable thermal materials allows manufacturing of parts with virtually any shape and design. Addressable thermal material may be places inside the parts and/or on their outer surface. An example of such design is a solid block of some material filled with addressable thermal material. If this block is configured to single temperature mode, it will attempt to maintain identical temperature at all points of its surface regardless of edge conditions.
Addressable Active Thermal Material with Heat Flux Sensor
Addressable thermal material design can optionally include a layer of heat flux sensor that monitors heat flux through each segment of the surface. This design is illustrated on
Discrete Functional Layer
This section describes addressable active materials with the functional layer composed of discrete elements. Each of the elements of the functional layer is addressed by continuous one- or two-dimensional address layer. Following example illustrates one of possible types of discrete functional layer.
Micro Channel Based Material
The apparatus/material is designed as a bonding of several layers of polymer materials with channels in some of the layers. Channels are delivering chemical mixes in gas or liquid form to reactor devices integrated in or attached to the material. Each reactor device or group of such devices is individually controlled and may or may not be addressed.
Several possible models for the reactor operation are possible.
The design shown on
There is large number of possible geometrical layouts for reactors on a surface with different number of supply channels. One example of possible layout is shown on
The same is true for layout in layers. Each specific application may require different design. Illustration of one of possible layout is shown on
It is obvious that similar layouts can be created for multiple supply and return channels, as well as combinations of different types of reactors. For briefness of the description these layouts are not given.
Each cell in described designs of this section may have its own address transducer, or control element such as valve that processes address impulse. Alternatively modular aggregation is possible. Group of cells can form a module which behavior is governed by single control element. Example of this concept is illustrated on
These functional layers can be bound to two-dimensional address layer that utilizes flexible design. Address resolution of this address layer can be selected dynamically to address individual discrete element of the functional layer or group of such elements. As an example piezoelectric, electrostatic, or thermally activated micromechanical valves employed in designs of described reactors can be seamlessly coupled with top surface of address transducer layer to be dynamically controlled. In some cases intensity of electric field inside address impulse can be used as a catalyst in chemical reaction.
This approach provides significant simplification in process of assembly of micromechanical devices since there is no need in performing precise interconnections between array of elements and addressing wires.
Sensor Layer Elements
This section describes discrete sensory elements that can be integrated in continuous addressable material. In some applications they can be the only type of elements composing the functional layer, in other application they can be integrated into existing functional layer and be accessed continuous addressing schema. Following example illustrate some types of sensors that form and arrays connected to the functional layer. Most of these sensors can also be implemented as a continuous functional layer.
Contact Temperature Sensors
These elements are implemented as thermo resistor or thermistor or p-n junction. Their physical location allows direct detection of temperature of the work layer or surface adjacent to it.
Data from these elements are encoded into data layer signal. Example of one of possible encoding schemas is: Current from address transducer causes different voltage on thermistor. This voltage signal is transmitted by shared data layer and decoded into temperature data by controller.
Non-Contact Temperature Sensors
These elements are implemented as IR photoresistor or thermistor or p-n junction located in focus of IR transparent optical device such as microarray of lenses. IR radiation of surface adjacent to the material assembly is registered and converted into temperature data.
Contact Thermo Flux Sensors
Heat flux sensor elements are located on outer surface of the functional layer and register amount of heat passing through the surface in normal direction. Alternatively the temperature sensors that were described in the previous embodiments can be used as a lateral heat flux sensor that monitors lateral heat fluxes in the functional layer or body it is adjacent to.
Light Intensity Sensors
These elements are implemented as photosensitive electronic components, like photoresistor, photodiode etc. They provide data about light intensity distribution along the functional layer.
Spectral Sensors
These elements are similar to light intensity sensors. Their sensitivity to light is distinct in different spectral areas, which allows them to provide data about light spectral composition distribution along the functional layer.
Surface Potential Sensors
These sensors are electronic components or electromechanical devices (MEMS) that are sensitive to intensity of electric field in vicinity of the surface of functional layer. Semiconductor version of these sensors operates on principle of field transistor. Electromechanical versions of these sensors operate on variety of known principles, like chopping amplifier, piezo-resistive sensor, capacitive sensor, etc.
Ionizing Radiation Sensors
These sensors detect level of ionizing radiation like alpha-, beta-, gamma- decay and X-ray radiations. These sensors can be implemented as variety of semiconductor and electronic components. Most of them are sensitive to presence of spontaneously generated carriers of electric current.
Smell Sensors
These sensors are implemented as MEMS devices. They are distributed along the functional layer and provide data about presence of specific chemical compounds in the environment around it.
Electric Current Sensors
These sensors are electronic components that register electric current. They can be implemented as a variety of semiconductor devices, like transistors, Hall Effect sensors and etc. These elements allow receiving data about distribution of environment conductivity along the work surface as well as other characteristics like electrochemical reactions, pH, ion concentration, etc.
Current Sensors
These sensors are electronic components that register current of mobile phase adjacent to the work layer. They can be implemented as a variety of semiconductor devices, MEMS devices, lateral heat flux sensors, and etc. These elements allow receiving data about speed and or mass flow of mobile phase along the functional layer.
Chemical Sensors
These elements are implemented as combination of chemically selective components (like: ligand, DNA, antibody, etc.) and one of the sensor types described above. Alternatively they are implemented as MEMS device that changes its mechanical characteristics under the influence of chemical substances.
This application is a regular application of provisional Patent Application No. 60/319,744, filed Dec. 1, 2002 which is hereby incorporated by reference in its entirety for all purposes
Number | Date | Country | |
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Parent | 60319744 | Dec 2002 | US |
Child | 10707242 | Nov 2003 | US |