This invention relates to adhesive tape and static cling film rolls with indicia thereon.
Rolled adhesive tape, typically plastic thin film material, comprises a thin film coated on one or both sides with an adhesive coating. These tapes are available in different thicknesses depending upon application. Some tapes are available under the brand name “Scotch,” a registered trademark of Minnesota Mining and Manufacturing Company and other brands. Some tapes are transparent or clear, some translucent and others opaque. The opaque tapes may be a solid color. Certain tapes are used for packaging and may be clear or opaque, and others have surfaces on which to write with pen or pencil. Still other tapes are used in the electrical wiring industry.
These latter tapes are referred to as electrical tape and typically are opaque and are available commercially in different colors, typically black. These tapes are generally available as plastic film, but may be cloth or other materials. They are characterized by highly adherent coatings on one side. These tapes are used to cover bare electrical wires and typically are used to make splices, i.e., connect the bare ends of two or more wire conductors together to form an electrical conductive connection between the conductors forming a single continuous electrical wire. In one application, a cable may comprise a plurality of wire conductors, two or more. It is often required to interconnect such cables to form a continuous electrical conductor for each wire.
To form a continuous cable from two cables requires splices at the ends of each wire of the cable. This requires each conductor, e.g., hot, neutral and ground, for a typical three conductor AC cable, to be spliced to a corresponding conductor of the same polarity. Each such splice requires baring the end of the wires of the two conductors to be spliced together. The ends are mechanically connected as by twisting, soldering and so on. The interconnection of each wire is then wrapped with electrical tape.
This process is repeated for all three conductors so that the three wrapped interconnections of the conductors are juxtaposed with one another. A final step then wraps the three wrapped spliced ends together to form a single wrapped conductor bundle forming a wrapped cable section. Normally, all of these wrappings are made with the same tape, typically of the same solid color from a common roll of tape.
The problem with this arrangement comes at a later time when it is desired to separate the wires of the two cables at this wrapped junction. The problem becomes much more complex when the bundle consists of numerous wires such as in harnesses as used in communication systems, power systems employing multiple cables in a common cable line and so on. In some implementations, there may be tens or hundreds of single wires bundled together and spliced together at a single splice. Such wires in some instances may be spliced at a junction as multiple wire subassembly cables which subassembly cables are then wrapped together with the electrical tape to form a single cable.
Such electrical tape or any of the other tapes as described above are relatively thin, e.g., in the order of a few mils or even less than a mil. The tapes are wrapped, either about the roll in which they are supplied by the manufacturer or, in the case of the electrical tapes, about each other to form splices and so on. Being clear, translucent or even opaque and relatively thin, the free ends of the tape visually appear to merge with the rest of the tape body and become almost invisible to the eye of the ordinary observer.
All of the tapes are available in rolls where the tape sheet material is wound about a core about itself terminating in a free edge at the roll outer surface. Manufacturers, recognizing the problem with identifying the tape free ends on a roll, typically identify the free edge by attaching a piece of other material such as paper or the like so the user can identify this free edge.
The problem is that the user must remove this attached piece of material. It then becomes difficult, if not impossible, for the user to readily identify the free end of the tape, either on the roll in which tape is supplied or in the wrapped state such as in electrical wire splices as described below. One normally has to search in a time consuming effort, some times in vain, to locate the free end. This at times requires the user to create a new free end by cutting the outer layer(s) of the roll. This destroys at least some of the outer portions of the tape and is wasteful.
This problem is made worse in the case of electrical tape used to splice together a few wires, or tens or even hundreds of wires in a cable bundle when it is desired to remove the tape to expose the bare wires of the interconnections. Experience in the field has shown that finding the free ends of such tapes to unravel and remove them is extremely difficult. As a result to save time, cutting blades are used to remove the tape. This results in some of the wires inadvertently being cut or severed. In multiple wire bundles, it may not be readily apparent to the technician that one or more such wires are cut. The problem arises when the wires are reconnected and a cut wire is not noted when reconnected. It becomes a difficult and costly time consuming task then to make continuity checks on tens or hundreds of wires in a bundle to find the cut open wire.
Even in small splices involving fewer wires, finding the ends of the various wrappings of electrical tape is difficult and makes removing the tape and resplicing the tape without damage to the wires difficult. At times there is insufficient wire to resplice the ends if the wires are damaged which also makes the problem worse.
Other plastic sheet material is available as thin films which are referred to as static cling material. These sheets attach to each other by electrostatic forces rather than adhesive. These films may be a few mils or smaller in thickness. The films may be opaque, translucent or clear. They are typically used to wrap foods or enclosed containers, for example. These films exhibit the same problem described above with respect to tapes with adhesive coatings. The manufacturer may make the free end visible by forming crinkles in the end or attaching an element that makes the free end identifiable. But once the material is used, if the free end wraps about and clings to itself in the main roll, it becomes almost impossible to find. The user then generally has to destroy a portion of the roll in an attempt to create a new free end.
There has been a long felt need by commercial and consumer users of such materials with respect to these problems, which are, at least major time consuming and wasteful nuisances and, at worse, in the case of electrical tape or other applications, costly to fix.
While certain prior art sheet material have indicia thereon, this indicia is only for purposes of decoration of the material. Such sheet material such as paper towels and so on also do not have the edge identification problem of thin film tapes and static cling materials. Also thin film plastic bags may be available in rolls with decorations thereon. However, these decorations do not relate to the free end identification problem addressed above in connection with tapes and static cling films. The present inventors recognize a need to resolve the above problems with present thin film tapes and static cling films.
A thin film sheet material according to an aspect of the present invention comprises a length of thin film sheet material adhered to itself in a spiral roll of overlying multiple layers, the layers having a free end terminating at an edge on the outermost layer of the roll, the edge overlying the outer surface of the next adjacent radially inward layer and visually observable indicia arranged in a pattern on the sheet material wherein the pattern at the free end edge is misregistered with the pattern on the portion of the next adjacent radially inward layer to thereby make the free end edge visually observable.
According to one aspect, the pattern cyclically repeats along the length and according to further aspects, the material includes an adhesive coating on at least one side of the material, the material may be arranged to statically cling to itself, the material is thermoplastic, the film may be less than about 5 mils in thickness, the indicia is of one solid color, the film is electrical tape, the material is transparent, the pattern is a series of curves and more preferable, the pattern is sinusoidal or a series of straight lines or the lines are interconnected at an angle of at least one value forming a zig-zag line.
According to a further aspect, an electrical tape according to the present invention comprises a length of opaque electrically insulating sheet material of a uniform color adhered to itself in a spiral roll of overlying multiple layers, the layers having a free end terminating at an edge on the outermost layer of the roll, the edge overlying the outer surface of the next adjacent radially inward layer.
An adhesive coating is on one side of the material and a repetitive pattern having a color different than the uniform color extends along the length of the sheet material is visible thereon at a side of the material opposite the one side.
In a further aspect, the pattern is substantially continuous or may have repetitive discontinuous portions.
In a further aspect, the pattern comprises any one or combination of the group consisting essentially of straight lines, curved lines, circles, squares, ellipses, triangles, sinusoidal curves, zig-zag lines, lines angled relative to each other.
According to a still further aspect, an electrical adhesive tape comprises a spiral layer of electrically insulating sheet material of a first color formed into a spiral roll of the material, the material having an adhesive coating on one surface thereof and an indicia pattern thereon in a single second color different than the first color of the sheet material. Preferably, the second color is one of green, white and red.
A method of splicing an electrical cable formed of multiple wires according to the present invention comprises covering a spliced bared conductor end of each wire with an electrically insulating tape with a color corresponding to the polarity of the wire being spliced. Preferably the tape has a first color different than the color of said color corresponding to the polarity of the wire. Preferably the method includes covering the conductor end of a first wire with red electrical tape, the first wire for carrying a hot electrical signal, covering a second wire for carrying a ground signal with a green electrical tape, and covering a third wire for carrying a neutral signal with a white electrical tape.
In a further aspect, a method of forming tape comprising forming tape with a pattern thereon arranged so that the pattern at the leading edge of the tape is misregistered with the pattern of a layer of the tape next adjacent to and juxtaposed with the leading edge.
a is an isometric view of a portion of the tape of
b is a side elevation view of a spliced electrical conductor according to the prior art;
a, 4a and 5a are plan views of different rolls of tape according to three respective different embodiments of the present invention wherein indicia of three different patterns according to the three embodiments of the present invention misregister at the free ends and are used to identify a free end of the tape on each roll of the different embodiments;
b, 4b, 5b and 6b are respective plan views of portions of the rolled material of
The term misregistration as employed herein means that the indicia of juxtaposed layers of film material at a free end edge, whether an adhesive tape or static cling, is misaligned transversely relative to each other at an edge of the material, e.g., edge 30, directions 23,
A single wide or narrow line(s) shows a discontinuity by a transverse shift of the line(s) relative to the circumferential direction of the line(s) (regardless if curved or straight—inclined, sinusoidal, zig-zag etc.) This is shown in
In
The problem with the tape 4 as discussed in the introductory portion is that the leading edge 8 of the tape on the roll 2,
The same problem with the roll 2 thus occurs when the tape is used to cover a spliced electrical wire joint 12,
A solution to this problem is providing the tape material with indicia as shown in
The strip portion 18 of
The indicia may be placed on the tape by-any known imprinting technique. Commercially available printing techniques imprint indicia on plastic sheet films such as bags and other articles. The printing may be by printing inks, electrostatic deposition, etching, molding or any other know process by which indicia is formed on or within the body of thin films. The printing may be by molecular action as well. The present invention is applicable to thin films that have leading edge identification problems and not to thick sheet materials. These latter materials, such as paper towels, shelving materials and the like, have edges that are readily identifiable by the thickness of the material and which may have decorative indicia thereon, whose purpose is solely for decoration.
The width of the indicia 16 of the tape 15 transverse to the longitudinal axis of the tape length is optional and may have any desired value. It should however, be sufficiently wide to be readily observable by the eye of an observer. A narrow line is preferable in that misregistration of the line at the leading edge 30,
When the strip portion 18 is removed from the roll and attached to a spliced wire such as at joint 12 to cover the joint between the wires, it appears as shown in
However, the leading edge 26 indicia 17′ is misaligned and misregistered with the indicia 17″,
By making the indicia line relatively wide, the misregistration might occur only with a portion of the line at the adjacent edges. This is acceptable because such misregistration of overlying indicia lines is also readily observable by a careful review of the lines.
A line or lines is preferable to other patterns such as polka dots or similar numerous arrays of spaced elements in that the detection of the misregistration may become difficult in the ability to observe the misregistration in the presence of such numerous spaced elements. The misregistration of a single or few lines is easier to observe than hundreds of small or large spaced elements such as dots or other discrete elements which tend to be confused with the misregistered elements and thus require a high degree of care in observing the edge misregistration. If dots are used for example, they should be aligned in a linear array to emulate a line pattern. Thus misregistration of the dots can be observed by observing the corresponding line patterns formed by the dots. Spaced indicia such as dots and the like thus should also be sufficiently closely spaced to each other to manifest a line which they form.
a, 4b and 5a, 5b show examples of zig-zag indicia lines, which manifest a sinusoidal line, of different widths and which also show misregistration of the leading edge to the juxtaposed layer there beneath in a roll of tape or static cling film material. The same principles occur during use as a splicing mode as discussed above in connection with
The remaining figures all show various patterns that will produce misregistration of the indicia patterns at the leading edges of tape or film when overlapped with a further tape or film layer.
It will occur to those of ordinary skill that the disclosed embodiments may be altered to provide still further embodiments, the invention being not limited to the disclosed embodiments. It is intended that the invention be defined by the appended claims.
For example, all types of films and tapes may be identified with the disclosed indicia whether for electrical, medical, mechanical or general household use. The films or tapes are adheringly attached to one another. It does not matter if an adhesive or electrostatic force is used to attach the film to itself or other elements. The term indicia refers to all kinds of marks whether or not on the film surface or embedded in the material. The term “on” the material thus refers to both on the surface and within the material interior. The term “continuous pattern” means a pattern such as a line or its equivalent such as spaced elements as discussed hereinabove, which pattern is continuous on the material for at least a major portion of the usable length of the material.
This application claims the benefit of U.S. provisional application Ser. No. 60/501,099 filed Sep. 8, 2003, entitled “Adherent Thin Film with Leading Edge Identifying Indicia” incorporated by reference herein in its entirety.
Number | Date | Country | |
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60501099 | Sep 2003 | US |