The present invention relates to an adhesion device that can adhere to a wall surface.
Robots that can move on walls have been in use as moving devices for inspecting structures. As a robot of this type, one that can move on wall by adhering to the wall surface with an adhesion device installed in the body has been proposed, wherein the adhesion methods include propellers pushing against the wall, vacuum adhesion with a vacuum pump or fan, attraction of wall using magnetic force, electrostatic force, or intermolecular force.
To move the robot stably by adhering it to the surface of a structure such as a bridge pier, a box girder, or exterior walls of a building, i.e., made of electrically insulating materials such as concrete, vacuum adhesion using a vacuum pump or a fan is effective among the above-mentioned adhesion methods. In vacuum adhesion, the air in the space between the robot and the surface to be adhered to is exhausted to depressurize the space, and the robot is adhered to the surface by the difference of pressure between the space and the atmosphere.
As a device for traveling on a wall surface by means of such vacuum adhesion, a traveling vehicle is known that comprises one set of driving and traveling means disposed on each side of the traveling vehicle, wherein the traveling vehicle further comprises a pressure receiving body formed from rigid or semi-rigid material, a partition that defines a decompression space in concert with the pressure receiving body and the surface the traveling vehicle moves on, and a decompression means for exhausting fluid from the decompression space to depressurize the decompression space (see Patent Document 1).
In the case of vacuum adhesion, since the wall surface to be adhered to often has gaps and irregularities, the adhesion force on such wall surfaces is drastically reduced and the wall surface cannot be stably adhered. Further installing a partition which surrounds the decompression space to be decompressed and has a portion that contacts the wall surface made with a less rigid material may better cope with such gaps and irregularities on the surface, but there is a problem in that the partition can be pulled into the decompression space and hinder a stable adhesion.
The present invention has been made to solve the above problem, and the object thereof is to provide an adhesion device that can adhere to the wall surface more stably.
In order to solve the above-mentioned problems, the adhesion device disclosed in some embodiments of the invention is an adhesion device that defines a decompression space to be decompressed between a wall surface and the adhesion device, and adheres to the wall surface, comprising: a base disposed facing the wall surface at a distance from the wall surface and connected to a decompression device that depressurizes the decompression space created between the base and the wall surface; a first partition disposed on a fringe of the base, wherein the first partition forms the base side portion of the peripheral wall of the decompression space with an elastic member; a second partition disposed closer to the wall surface side than the first partition, wherein the wall surface side portion of the peripheral wall of the decompression space is formed by an elastic member so that the wall surface side end of the second partition contacts the wall surface; and a first restricting member formed in a frame shape corresponding to that of the second partition by a member having a higher rigidity than that of the second partition, wherein the first restricting member is disposed on the second partition so as to restrict the deformation of the base side end of the second partition from being pulled into the decompression space as the decompression space becomes negatively pressured.
According to the present invention, an adhesion device can adhere to the wall surface more stably.
Hereinafter, some embodiments of the present invention will be described with reference to the accompanying drawings.
A configuration of a moving device in a first embodiment will be described. FIG. 1 is a schematic perspective view illustrating a configuration of the moving device in the first embodiment.
As shown in
In the following explanation, the direction the moving device 1 moves straight is referred to as front-back direction, the axial direction of the rotating shafts 221a, 221b is referred to as side-to-side direction, and the direction perpendicular to the front-back direction and side-to-side direction, that is, the direction substantially perpendicular to the wall surface where the two wheels 22a, 22b moves on, is expressed using the terms “vertical direction”, “vertical”, or “vertically”. The wall surface side in this vertical direction is expressed using the terms “lower”, “downward”, or “bottom”, and the opposite is “upper”, “upward”, or “top”.
The front-back direction and the side-to-side direction are collectively referred to as orthogonal directions, i.e. directions orthogonal to the vertical direction.
The adhesion device 10 is attached to the main body 21 of the traveling device 20 so that it is positioned at the lower side of the main body 21. The moving device 1 can move along the wall surface driven by the traveling device 20 while the adhesion device 10 is attracted to the wall surface.
A configuration of an adhesion device in the first embodiment will be described.
As shown in
The base 11 is a member that closes the decompression space from upper direction by being installed vertically opposite and separated from the wall surface across the decompression space. The base 11 comprises a substantially flat bottom portion 110 extending in orthogonal directions, and a peripheral wall portion 111 formed across all of the fringe of the bottom portion 110 and extending upward from the fringe, and is formed in a box-like structure as a whole that is open at the top. An exhaust port (not shown) is provided on the bottom portion 110 to communicate the decompression space with the outside, and a decompression device 14 is provided to depressurize the decompression space through the exhaust port. Two mounting portions 112a and 112b are disposed on either side of the peripheral wall 111 facing each other in the side-to-side direction and extend in upward direction respectively, and the adhesion device 10 is attached to the traveling device 20 via the two mounting portions 112a and 112b.
The first partition 12 and the second partition 13 are members that constitute a partition between the decompression space and the outside by enclosing the decompression space from orthogonal directions, that is, from the front-back direction and the side-to-side direction, throughout the entire circumference. The first partition 12 is attached to the peripheral wall 111 to surround the peripheral wall 111. The second partition 13 is connected to the lower part of the first partition 12. The first partition 12 forms a portion of the peripheral wall of the decompression space close to the base 11, and the second partition 13 forms a portion of the peripheral wall of the decompression space close to the wall surface.
The decompression device 14 is disposed on the bottom portion 110 of the base 11 in order to depressurize the decompression space through the exhaust port as described above. In this embodiment, the decompression device 14 is configured with an exhaust fan, but it can be configured with any device as long as it is capable of depressurizing the decompression space, for example, a vacuum pump.
A configuration of the first partition will be described.
As shown in
The inner wall portion 121, the outer wall portion 122 and the bottom wall portion 123 are formed by bending a sheet-like elastic member. In this embodiment, this elastic member is a urethane rubber sheet formed into a thin film of 0.2 mm thickness. The first partition 12 is connected to the base 11 with a connecting member 129. The connecting member 129 is formed in a frame shape as a whole, as shown in
The first partition 12 is fastened by bolts 15 and tubular spacers 154 in a state where the inner wall portion 121 is sandwiched between the connecting member 129 and the peripheral wall 111 of the base 11, and the outer wall portion 122 is sandwiched between the connecting member 129 and long plate-shaped connecting plates 153 (see
As described above, since the first partition 12 is made of an elastic member reducing the rigidity in the vertical direction, and the inner wall portion 121 and outer wall portion 122 are connected to the base 11, the movement of the first partition 12 in orthogonal directions is restricted. Thus, it is possible to reduce the excessive pulling of the first partition 12 into the decompression space D, as shown in
A configuration of a second partition will be described.
As shown in
The bottom wall portion 133 of the second partition 13 is formed in a curved surface that protrudes downward, thereby narrowing the area of the second partition 13 contacting the wall surface, and thus reducing the friction generated on the second partition 13 in a movement of the moving device 1.
The inner wall portion 131, outer wall portion 132, bottom wall portion 133, and top wall portion 134 are formed by bending a sheet-like elastic member into a tubular shape, and in this embodiment, shall be formed by 0.2 mm thick urethane rubber sheets as in the first partition 12. The internal space defined by the inner wall portion 131, outer wall portion 132, bottom wall portion 133, and top wall portion 134 accommodates a restricting member 16 as shown in
As shown in
The connection between the first partition 12 and the second partition 13 may be made by other members, and the restricting member 16 may be any member that is connected to at least a part of the top wall portion 134 of the second partition 13 so as to restrict the movement of the second partition 13 in orthogonal directions. For this purpose, it is desirable that the restricting member 16 is made of a material that is at least more rigid than the second partition 13, and that is rigid and lightweight to reduce the weight of the moving device 1.
As described above: the rigidity of the second partition 13 in the vertical direction is reduced as it is made of an elastic member; excessive pulling of the second partition 13 into the decompression space D, as shown in
A behavior of the partition when passing over irregularities on a wall surface will be described.
As shown in
As shown in
In addition, even when the partition expands or shrinks as the partition passes over a dent W1 or bump W2, the base 11 and the restricting member 16 prevent excessive pulling of the first partition 12 and second partition 13 into the decompression space.
An adhesion device for a second embodiment will be described.
The adhesion device 10a in this embodiment differs from the adhesion device 10 in the first embodiment in that the adhesion device 10a is further provided with a beam member 17 and a first partition 12a that is partially formed in a different shape to correspond to that of the beam member 17. The beam member 17 is a long plate-like member extending in one direction of the orthogonal directions, preferably either the front-back direction or side-to-side direction, as shown in
As the insertion portions 123a are formed as described above, insertion holes are formed between the insertion portions 123a and the top wall portion 134 of the second partition 13 through which the beam member 17 can be inserted, and the connection between the restricting member 16 and the beam member 17 is made when the beam member 17 is inserted into the insertion holes. The connection between the restricting member 16 and the beam member 17 is made in conjunction with the connection between the first partition 12a and the second partition 13; and the connection between the restricting member 16 and the beam member 17 is made by tightening the nuts 162 on the protrusions 161 with the protrusions 161 of the restricting member 16 penetrating the top wall portion 134 of the second partition 13, the connecting holes 171 formed in each of the two ends of the beam member 17, and the bottom wall portion 123 of the first partition 12, from the internal space of the second partition 13, and with the bottom wall portion 123, the beam member 17, and the top wall portion 134 sandwiched between the washer 163 and the restricting member 16. In this connected state, the members related to the connection between the restricting member 16 and the beam member 17 and between the first partition 12 and the second partition 13 are arranged from above in the order of the nut 162, washer 163, bottom wall portion 123, beam member 17, top wall portion 134, and restricting member 16.
Thus, by further disposing the beam member 17, the rigidity of the restricting member 16 can be increased, and accordingly, excessive pulling of the second partition 13 into the decompression space can be prevented. While one beam member 17 is employed in this embodiment, a plurality of beam members 17 may also be used parallel to each other.
An adhesion device for a third embodiment will be described.
As shown in
Specifically, the third partition 18 comprises an inner wall portion 181 that, on the inner side in the orthogonal direction, extends in a manner to enclose the decompression space from orthogonal directions, an outer wall portion 182 that, on the outer side in the orthogonal direction, extends in a manner to enclose the inner wall portion 181 from orthogonal directions, a bottom wall portion 183 that connects at the bottom of the inner wall portion 181 and the outer wall portion 182 separated in orthogonal directions, and a top wall portion 184 that connects the inner wall portion 181 and the outer wall portion 182 at the top. The third partition 18 is made of a 0.2 mm thick urethane rubber sheet as in the first partition 12 and the second partition 13.
The third partition 18 has the bottom wall portion 183 connected to the top wall portion 134 of the second partition 13 by the restricting member 16a, and the top wall portion 184 connected to the bottom wall portion 123 of the first partition 12 by the restricting member 16b. The method of connection by each of the restricting members 16a and 16b is the same as that by the restricting member 16 in the first embodiment, and will therefore not be elaborated.
Thus, by providing the third partition 18 between the first partition 12 and the second partition 13, the rigidity in the vertical direction can be further reduced and consequently the drag can be reduced when the moving device 1 moves over bumps or dents. In addition, by having the third partition 18 connected to the first partition 12 and second partition 13 each with the restricting members 16a and 16b respectively, the rigidity in the orthogonal direction can be increased and the force of pulling the partition into the decompression space can be dispersed.
While one third partition 18 is employed in this embodiment, two or more third partitions 18 may also be used.
An adhesion device for a fourth embodiment will be described.
The adhesion device 10c of this embodiment differs from that of the first embodiment in that the internal spaces formed within the first partition 12 and the second partition 13 are each filled with a filling member 19 as shown in
The filling member 19 is an elastic member that can fill each of the internal spaces described above, and may preferably be a member with elasticity greater than that of the first partition 12 and the second partition 13, and in this embodiment, sponge is filled in the internal spaces as the filling member 19.
By filling the internal spaces with the filling member 19 as described above, it is possible to adjust the vertical rigidity of the partition according to the degree of irregularities of the wall surface on which the moving device 1 is operated. For example, by reducing the amount of filling member 19 for a wall surface with large irregularities and increasing the amount of filling member 19 for a wall surface without large irregularities, the drag of the partition can be adjusted depending on the condition of the wall surface.
An adhesion device for a fifth embodiment will be described.
The adhesion device 10d of this embodiment differs from the adhesion device 10a of the second embodiment in that it is further equipped with a first adjustment member 30, as shown in
Thus, by installing the first adjustment member 30 inside the decompression space, the vertical rigidity of the partition can be adjusted more easily than by installing an elastic member inside the first partition 12 or the second partition 13.
An adhesion device for a sixth embodiment will be described.
The adhesion device 10e of this embodiment differs from the adhesion device 10a of the second embodiment in that it is further provided with a second adjustment member 31, as shown in
Thus, by installing the second adjustment member 31 in the internal space of the first partition 12, it is possible to adjust the vertical rigidity of the partition in a more space-saving manner compared to installing the first adjustment member 30 in the decompression space as in the adhesion device 10d of the fifth embodiment, and the environmental tolerance can be improved because the second adjustment member 31 is not exposed to foreign substances outside the internal space.
The embodiment of the present invention has been presented by way of example only, and is not intended to restrict the scope of the invention. The novel embodiment described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes may be made without departing from the spirit of the invention. The embodiment and modifications are included in the scope or spirit of the present invention and in the appended claims and their equivalents.
Number | Date | Country | Kind |
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JP2018-189841 | Oct 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/039084 | 10/3/2019 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/071476 | 4/9/2020 | WO | A |
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04-166480 | Jun 1992 | JP |
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Entry |
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Corresponding International Patent Application No. PCT/JP2019/039084, International Search Report, dated Dec. 10, 2019. English Translation. |
Corresponding European Patent Application No. 19865960.3, Extended European Search Report dated Nov. 22, 2021. |
Corresponding European Patent Application No. 19869560.3, Extended European Search Report dated Nov. 22, 2021. |
Number | Date | Country | |
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20210324900 A1 | Oct 2021 | US |