This application claims priority from the Chinese patent application 2023210286315 filed May 4, 2023, the content of which is incorporated herein in the entirety by reference.
The present disclosure relates to the field of LED strips, in particular to an adhesive backed LED strip with a rubber insulated wire.
Chinese patent document CN218820077U discloses a rubber-insulated wire lamp, and relates to the technical field of luminaires. The rubber-insulated wire lamp includes a lamp line, and a plurality of lamp beads electrically connected to the lamp line, a fixing assembly is detachably connected to the lamp line, the fixing assembly includes a fixing portion and a connecting portion, the fixing portion is detachably connected with the connecting portion, the fixing portion includes a plurality of fixed seats for allowing the lamp line to pass through, two sides of each fixed seat are provided with clamping lugs, each clamping lug is provided with a clamping block, the connecting portion includes a connecting seat and a light-transmitting cover, the connecting seat is connected with the light-transmitting cover, a surface of the light-transmitting cover is arranged in an arc surface, clamping holes opposite to the clamping blocks are formed in the connecting seat, and the light-transmitting cover can cover the lamp beads by clamping the clamping blocks to the clamping holes.
However, the structure of the LED strip disclosed by the above prior art is excessively complicated, which is not conducive to improving the production efficiency and improving the yield, and the surface of the entire strip is not sufficiently smooth to affect the efficiency of LED lamps.
In view of this, it is necessary to develop a new LED strip to solve the above technical problems.
In view of this, the present disclosure provides an adhesive backed LED strip with a rubber insulated wire, including:
Preferably, in the adhesive backed LED strip with the rubber insulated wire,
Preferably, in the adhesive backed LED strip with the rubber insulated wire,
Preferably, in the adhesive backed LED strip with the rubber insulated wire,
Preferably, in the adhesive backed LED strip with the rubber insulated wire,
Preferably, in the adhesive backed LED strip with the rubber insulated wire,
Preferably, in the adhesive backed LED strip with the rubber insulated wire,
Preferably, in the adhesive backed LED strip with the rubber insulated wire,
Preferably, in the adhesive backed LED strip with the rubber insulated wire,
Preferably, in the adhesive backed LED strip with the rubber insulated wire,
The present disclosure has the following beneficial effects:
In the present disclosure, the adhesive backed LED strip with the rubber insulated wire is achieved by using the rubber insulated wire from which the rubber layers are removed in advance at the plurality of different positions as a substrate, disposing corresponding LED luminous bodies at a plurality of positions, and disposing the adhesive backed layer on the substrate. Therefore, the adhesive backed LED strip with the rubber insulated wire is not only relatively simple in structure and easy to produce, but also relatively smooth in surface, making it convenient for winding arrangement of the LED strip. In addition, according to the adhesive backed LED strip with the rubber insulated wire of the present disclosure, the adhesive backed layer with a transparent effect can be further achieved, and there is not a negative impact on the lighting effect of the LED luminous bodies on the LED strip.
In order to illustrate the technical solutions of the embodiments of the present disclosure more clearly, the drawings required to be used in the embodiments will be briefly described below, and it should be understood that the following drawings illustrate only certain embodiments of the present disclosure and therefore should not be regarded as limiting the scope, and that other related drawings can also be obtained from these drawings without inventive steps for those of ordinary skill in the art.
It should be noted that the above drawings do not limit the dimensional proportions between parts, and the drawings are more illustrative of the structure and connection relationship, the spatial position relationship, and the like.
In order to make the objects, technical solutions and advantages of the embodiments of the present disclosure more clear, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the embodiments of the present disclosure and the accompanying drawings 1 to 14, and obviously, the described embodiments are some embodiments of the present disclosure, but not all of the embodiments. The components of the embodiments of the present disclosure generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
Thus, the following detailed description of the embodiments of the present disclosure provided in the drawings is not intended to limit the scope of the present disclosure claimed, but is merely representative of selected embodiments of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without making inventive steps belong to the scope of protection of the present disclosure.
It should be noted that like reference numerals and letters represent like items in the following figures, and therefore, once an item is defined in one figure, it needs not be further defined and explained in the subsequent figures.
In the description of the present disclosure, it should be noted that the terms “upper”, “lower”, “inner”, “outer” and the like, if present, indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which a product of the present disclosure is conventionally placed during use, are merely for ease of description of the present disclosure and for simplicity of description, and are not intended to indicate or imply that the device or element referred to must have a particular orientation, and be constructed and operated in a particular orientation, and therefore cannot be construed as limiting the present disclosure.
In addition, the terms “first,” “second,” etc., if present, are used only to distinguish descriptions and are not to be construed as indicating or implying relative importance.
It should be noted that the features in the embodiments of the present disclosure may be combined with each other without conflict.
Referring to
For the above embodiment, it means that the LED strip is easy to wind and arrange, having the common characteristics of a general LED strip. Still further, the adhesive backed LED strip with the rubber insulated wire is achieved in the above embodiment by using the rubber insulated wire from which the rubber layers are removed in advance at the plurality of different positions as a substrate, disposing corresponding LED luminous bodies at a plurality of positions, and disposing the adhesive backed layer on the substrate. Therefore, the adhesive backed LED strip with the rubber insulated wire is not only relatively simple in structure and easy to produce, but also relatively smooth in surface, making it convenient for winding arrangement of the LED strip.
In another embodiment, in the adhesive backed LED strip with the rubber insulated wire,
In another embodiment, in the adhesive backed LED strip with the rubber insulated wire,
In another embodiment, in the adhesive backed LED strip with the rubber insulated wire,
In another embodiment, in the adhesive backed LED strip with the rubber insulated wire,
In another embodiment, in the adhesive backed LED strip with the rubber insulated wire,
In another embodiment, in the adhesive backed LED strip with the rubber insulated wire,
In another embodiment, in the adhesive backed LED strip with the rubber insulated wire,
In another embodiment, in the adhesive backed LED strip with the rubber insulated wire,
Still further, the LED luminous bodies covered with the adhesive may also be treated to be flush with the first flat plane and/or the second flat plane of the rubber insulated wire. Thus, in the present disclosure, the degree of smoothness and the degree of flatness of the LED strip can be further improved, improving the user experience when the LED strip is arranged.
In another embodiment, in the adhesive backed LED strip with the rubber insulated wire,
Typically, the rubber insulated wire may include four wires insulated from each other, or even more wires insulated from each other before removing a rubber layer of an outermost layer of the rubber insulated wire and rubber layers of wires insulated from each other inside.
Referring to
For this embodiment, since only one current-limiting unit is used for the first LED luminous body to the nth LED luminous body, the above embodiment greatly reduces the amount of the current-limiting unit used. This not only reduces the cost, but also reduces the dependence on certain specific current-limiting units. This is of great significance for both high and low voltage LED solutions, particularly for high voltage LED solutions. For example, when only a very small number of high voltage LED chips are included in the LED luminous bodies, the LED strip still enables the LED luminous bodies to withstand a supply voltage and emit light even when connected to an external relatively high-voltage power supply, while the current-limiting unit further regulates a current flowing through the LED luminous bodies, which means that when the current flowing through the LED luminous bodies is very small, e.g., 0.6-0.8 mA, and at 110V, the LED luminous bodies are operated at a very low power and will not be burned.
In addition, since the first LED luminous body to the nth LED luminous body are in a parallel relationship, this means that the first LED luminous body to the nth LED luminous body can all be connected between the first wire and the second wire. In this case, when any LED luminous body fails, it is possible to easily cut out the faulty LED luminous body and always ensure that the remaining LED luminous bodies are still in a parallel relationship through continuous connection of the first wire and the second wire, thereby facilitating maintenance of the LED strip.
In another embodiment,
More preferably, the current-limiting IC is a constant current IC.
It should be noted that when the current-limiting unit includes the current-limiting IC, this is of special significance for high-voltage power supply because when a plurality of LED luminous bodies are connected in parallel, each LED luminous body can have the same voltage, and the current and power of each LED luminous body are accurately controlled by limiting the current, thus having more advantages than the series high-voltage solution in the prior art, which can only accurately control the current. That is, the present disclosure can achieve a better LED lighting solution with high voltage, low power, low cost and precise control. Moreover, this helps to achieve a longer parallel LED lighting product, especially in the case of extremely small current limiting, as long as LEDs can still satisfy the visual brightness, a power of each circuit is relatively low due to the small current, a voltage of each parallel branch is satisfied to be equal under the premise of a certain total power, and on the premise that a total current of all branches is controlled by the current-limiting IC, the longer parallel LED lighting product can be achieved. It can be understood that when DC power supply is used, the first wire and the third wire may be power supply wires with a positive electrode and a negative electrode; and when AC power supply is used, the first wire and the third wire may be a neutral wire and a live wire.
In addition, it should be particularly emphasized that the current-limiting IC is preferably the constant current IC. Illustratively, the constant current IC provides 0.6-0.8 mA and at 110V, the LED luminous bodies are operated at a very low power and will not be burned. It can be understood that by configuring a certain number of LED chips, the product of the present disclosure can be operated at a voltage of 110V or the like without being burned, and it is beneficial to extend parallel LED lighting of a sufficient length. At 230V, a similar solution may be adopted.
In another embodiment,
For this embodiment, since the first wire and the second wire uninterruptedly pass through both sides of each LED luminous body, and the first conductive point and the second conductive point are connected to the first conductive pin and the second conductive pin after the soft insulating layers of the first wire and the second wire are removed in advance, the first wire and the second wire in the above embodiment can be connected to the end without using two pre-cut wires to connect the corresponding LED luminous body at both sides of any LED luminous body, respectively. This is obviously beneficial to the improvement of the manufacturing efficiency: it is only necessary to prepare the first wire and the second wire which are long enough, remove the soft insulating layers at the corresponding conductive points in advance, and then connect the conductive points with the corresponding conductive pins of the LED luminous bodies, such as welding.
At this point, it can be understood that a manufacturing process for the adhesive backed LED strip with the rubber insulated wire according to the present disclosure mainly includes: peeling at different positions of the rubber insulated wire, tinning, patching the LED luminous bodies and the like at corresponding positions, welding, realizing the adhesive backed layer and curing.
Referring to
Thus, this embodiment achieves the effect of grouping all LED luminous bodies again according to different current-limiting units. Since the ability of a single current-limiting unit is limited after all, this embodiment can make a module have a sufficient length while still achieving the purpose of reducing the number of current-limiting units to a greater extent. Wherein the disconnected state of the second wire may be achieved by cutting a notch in the manufacture of the LED strip by a machine, the disconnection being clearly illustrated in
In another embodiment,
It can be understood that this protects not only the relevant pins and conductive points, but also the current-limiting unit and the first LED luminous body, and the influence on light is avoided as much as possible. Having a certain light transmittance typically includes the following several situations: transparent, translucent, having a certain hazy effect, and the like.
In another embodiment,
It can be understood that both the outdoor waterproof and anti-aging properties of the rubber material enable the LED strip to be used in harsher outdoor environments. The PVC material can also be used as a type of soft insulating layer. The soft insulating layer may be an insulating layer of a double-layer structure.
For this embodiment, the first connecting part and the second connecting part mean that there is a definite connection between the first wire, the second wire and the third wire. This can obviously improve the overall protective performance of the LED strip, making it less prone to tearing and breaking. The first wire, the second wire and the third wire are jointly coated with the insulating layer, which means that the wires can also be wires coated by an outer insulating layer, which also contributes to improving the overall protective performance of the LED strip, making it less prone to tearing and breaking.
In another embodiment, the first wire, the second wire and the third wire are substantially parallel. It can be understood that this facilitates the removal of the soft insulating layers at the corresponding conductive points in advance, facilitating the positioning of the wires by a cutter or a manipulator or the like.
In another embodiment,
Typically, the first conductive point and the second conductive point are formed by cutting original insulating layers at certain points of the first wire and the second wire respectively by a first blade and a second blade in the combined blade; optionally, the combined blade may be two blades, and can also be combined with a positioning device, such as an optical or visual positioning device, to position the cutting position and drive a manipulator to drive the blades to a target position to cut the insulating layers. Further, the manipulator may further peel off peripheral insulating layers at the conductive points to facilitate the connection of the conductive pins of the LED luminous bodies to the conductive points.
It can be understood that in one LED luminous body, in addition to the conventional two conductive pins, two LED chips having a common positive electrode or a common negative electrode may be involved, which involves a third conductive pin in a single LED luminous body. Even for one LED luminous body, taking more complex four conductive pins as an example, the combined blade can cut the corresponding insulating layers for multiple times at four different locations to form the connections of the first conductive pin, the second conductive pin, the third conductive pin and the fourth conductive pin. Further, in order to more accurately cut the wires to remove the insulating layers to expose the conductive points, optical or visual positioning devices combined with the AI technology may be used to perform accurate positioning and realize the cutting and peeling of the insulating layers.
In another embodiment,
In another embodiment,
It should be noted that this is of special significance when the LED strip further includes second LED luminous bodies in parallel, because when a plurality of LED luminous bodies connected in parallel are connected at the front and back, any LED luminous body can be freely cut to meet the length requirements of different scenes. Even if a certain LED luminous body fails, the faulty LED luminous body can be cut freely, and front and rear wires can be directly connected for convenient maintenance. As for the series connection of a plurality of LED chips inside the LED luminous bodies, it is to focus on accurately controlling the current requirements of the LED luminous bodies while dividing the voltage.
In fact, the above embodiment of the present disclosure prefers a solution in which a plurality of LED luminous bodies are connected in parallel. In the case of parallel connection, each LED luminous body can be freely cut, including cutting between the ith LED luminous body and the i+1th LED luminous body. After cutting, each LED luminous body can meet the supply voltage requirements when connected to a power supply, otherwise, even if a length is longer and there are more LED luminous bodies connected in parallel, the supply voltage requirements should not be met at the beginning, and the LED luminous bodies connected in parallel are burned directly. For example, in a scenario where AC power supply of 110V-230V is employed, each LED luminous body itself includes dozens of LED chips in series or in series and parallel to withstand an AC voltage of 110V or 230V. Even if a module of the LEDs of the present disclosure includes three LED luminous bodies, any one of the LED luminous bodies is cut out and connected to the AC voltage of 110V or 230V under the premise of preserving wires on both sides of the LED luminous body, as long as the LED luminous body itself is not faulty, a circuit can be formed to emit light. By contrast, obviously, the LED luminous bodies in series cannot achieve this because a plurality of LED luminous bodies in series can operate at 110 V or 230 V as a whole, and if one of the LED luminous bodies is directly cut to be connected to 110 V and 230 V, the LED luminous body will burn down with a high probability. It can be understood that in the present disclosure, the supply voltage is not limited to voltages such as 110V and 230V, and can be other power supply voltage standards or a wider range of voltages.
Thus, in parallel, the LED luminous bodies can be freely cut in the LED strip, and after cutting, each LED luminous body can meet the supply voltage requirements when connected to the power supply. In addition, under the condition that the LED luminous body fails, the faulty LED luminous body can be cut out freely, and original front and rear sections can be connected, the LED luminous bodies continue to operate under the same supply voltage in the case where the length loss is not large, and the brightness consistency between the LED luminous bodies can be maintained under the current operating situation.
In another embodiment, each LED luminous body is in the form of a patch. This is more beneficial to increase the manufacturing efficiency and guarantee the product performance.
In another embodiment, each LED luminous body is of a high-pressure type. This facilitates the manufacture of high-voltage parallel products.
In another embodiment, the present disclosure also provides an LED lamp, including:
It can be understood that the LED strip of the present disclosure is packaged as a whole in the external package structure having the certain light transmittance as a packaging object. While the LED strip of the present disclosure can be manufactured very small, such an LED lamp has obvious significance. Exemplarily, packaging with a gel enables the LED lamp to have a certain light transmittance, e.g., full transparency, translucency, a certain haze effect, etc.
In another embodiment, as shown in
In another embodiment, the LED chips in the LED luminous bodies may also be high-voltage chips in series with non-high voltage common chips. Wherein the high-voltage chips in the first LED luminous body and the n+1th LED luminous body are further connected to first and second current-limiting ICs. It can be understood that the LED luminous body can be one high-voltage chip, a plurality of high-voltage chips, a plurality of low-voltage chips, a combination of high-voltage chips and low-voltage chips, or the like, mainly depending on how many volts of voltage and what cost requirements.
In another embodiment,
For the various packaging scenarios that may be involved in this embodiment and the previous embodiments, referring to
In another embodiment, in conjunction with
In another embodiment, the LED chips in any LED luminous body are LED chips that are used as pixel dots to emit light.
Most typically, a strip lamp may be a point-controlled LED lamp at this time. The point-controlled LED lamp is particularly suitable for matching with a point-controlled IC, which is an IC with a current-limiting unit and a point-controlled capability combined. Typically, the point-controlled IC may also have the characteristics of the constant current IC. It should be particularly noted that the point-controlled LED lamp often needs an additional signal wire in addition to a neutral wire and a live wire or two DC power supply lines with a positive electrode and a negative electrode. Although signals can be transmitted on the power supply lines by using the two power supply lines and the power carrier technology, the present disclosure gives priority to a way of the additional signal wire. In addition, if the LED luminous body itself is composed of three RGB LED chips, for this embodiment, the present disclosure can also be implemented as a segment-controlled LED lamp.
In another embodiment, the present disclosure also discloses a four-wire adhesive backed LED strip with rubber insulated wires. Referring to
In connection with
In addition,
In another embodiment, what needs to be more highlighted is that:
Referring to
With further reference to
In another embodiment, further, when the rubber insulated wire includes at least three wires, each LED luminous body itself may also integrate an LED driving chip in addition to including the LED chips, wherein the LED driving chips themselves between the plurality of the LED luminous bodies may be in a parallel relationship or in a series relationship at a signal level. Taking the condition that the rubber insulated wire includes three wires and only one wire is a signal wire as an example, wherein:
The above are only the specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any change or replacement that can be easily thought of by a skilled person familiar with the technical field within the technical scope disclosed in the present disclosure should be covered within the scope of protection of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Number | Date | Country | Kind |
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2023210286315 | May 2023 | CN | national |