Adhesive Furring Strips

Information

  • Patent Application
  • 20240360664
  • Publication Number
    20240360664
  • Date Filed
    April 25, 2023
    a year ago
  • Date Published
    October 31, 2024
    2 months ago
  • Inventors
    • Courtney; Brian David (Vancouver, WA, US)
    • Lopez; Marcos S. (Woodburn, OR, US)
    • Shalamskas; Michael John (Gaston, OR, US)
Abstract
A self-adhesive furring strip apparatus for construction comprising a rigid membrane and an adhesive. The rigid membrane comprises a plurality of through channels, allowing for improved ventilation. In some embodiments of the present invention, the adhesive comprises a weatherproof butyl adhesive for enduring prolonged exposure to weather conditions. In some embodiments, the present invention comprises a removable backing that removably attaches to the adhesive, wherein prior to installation, users may peel the removable backing off from the adhesive and thus adhere the furring strip to the desired location on a wall or other surface.
Description
FIELD OF THE INVENTION

The present invention relates generally to construction materials. More specifically, the present invention related to self-adhesive furring strips that are able to withstand exposure to various weather conditions.


BACKGROUND OF THE INVENTION

Furring strips are commonly used in the construction industry to assist in the installation of certain wall materials such as drywall, plaster, and paneling. Furthermore, furring strips have been shown to be necessary to allow for the installation of insulation and ventilation materials, which can improve the energy and thermal efficiency of the wall system and promote healthy and safe standards of indoor air quality with the building. Traditionally these furring strips have been attached to walls using fasteners such as screws and nails however, this method of attaching the furring strips to the walls is a time-consuming process that requires a certain level of experience and skill to install properly. Additionally, the use of mechanical fasteners can create thermal bridging, especially at the location of the fastener hole, as these fasteners compromise the thermal barrier, which can compromise the insulation properties of the system. Not only do the existing furring strips affect insulation properties, however they may also restrict the airflow, as the prior art only provides solid piece strips wherein air cannot pass through.


To avoid the problems associated with furring strips attached using mechanical fasteners, self-adhesive furring strips have shown a viable solution. These self-adhesive furring strips comprise an adhesive backing that allows them to easily be applied to a wall without having the need for tools, without causing damage to the application surface, and without the user requiring the skills traditionally required to install the furring strips. Self-adhesive furring strips also offer several advantages over traditional furring strips including faster and easier installation, reduced labor costs, and improved thermal performance.


One problem with the prior art is that the adhesive on existing furring strips is that they are unable to withstand exposure to weather conditions such as rain, snow, and prolonged exposure to high temperatures, which can be attributed by direct solar exposure. Additionally, another problem with existing self-adhesive furring strips is that they do not effectively adhere to all surfaces. The furring strips within the prior art disclose inventions that lack the capabilities of adhering to uneven, bumpy, or otherwise irregular surfaces. The irregularities of the wall, inhibit the prior art furring strips from making the necessary contact with the adhered surface, which in many cases will lead to failure of the system. This improper contact can lead to the furring strips peeling away from the wall over time and thus compromising the integrity of the finished surface. Furthermore, self-adhesive furring strips within the prior art are not able to support the weight of the finished surface, even in instances where proper contact is made as the adhesive backing does not provide an adherent enough surface to securely fasten the strips to the wall without the additional support of screws and nails. For example, if the finished surface is over a weight threshold, the finished surface may detach from the wall potentially causing damage or injury. Additionally self-adhesive furring strips within the prior art may not be able to accommodate certain types of wall finishes such as painted or textured walls, especially if these walled surfaces are located on the exterior of a building. Another problem with the existing self-adhesive furring strips is that they may not provide sufficient insulation or more importantly ventilation, as is required in specific circumstances. In some cases, the prior art furring strips may compromise the ventilation properties of the system by reducing the air flow between the wall and the finished surface.


In conclusion the prior art fails to sort effectively solve the problem of effective adhesion to certain surfaces, the inability to withstand prolonged exposure to weather conditions, and restricts the ventilation required in particular instances; thus, it is an objective of the present invention to provide a solution for these aforementioned failures of the prior art.


An objective of the present invention is to provide a self-adhering furring strip. The present invention provides a furring strip with an adhesive backing that is capable of withstanding prolonged exposure to weather conditions. Furthermore, an additional objective of the present invention is to provide a furring strip that does not restrict the movement of air flow. The present invention comprises a furring strip with a plurality of through channels that promote air flow throughout the system.


SUMMARY OF THE INVENTION

The present invention related to a self-adhesive furring strip apparatus for construction comprising a rigid membrane and an adhesive. The rigid membrane comprises a plurality of through channels, allowing for improved ventilation. In some embodiments of the present invention, the adhesive comprises a weatherproof butyl adhesive for enduring prolonged exposure to weather conditions. In some embodiments, the present invention comprises a removable backing that removably attaches to the adhesive, wherein prior to installation, users may peel the removable backing off from the adhesive and thus adhere the furring strip to the desired location on a wall or other surface.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a broken side view of the present invention, wherein the break has been shown to be sectioned by broken lines.



FIG. 2 is a side view of one embodiment of the present invention wherein the length of the present invention has been truncated to allow visibility to the entirety of the present invention.



FIG. 3 is a side view of the present invention secured to a walled surface.



FIG. 4 is a broken side view of the present invention, wherein the break has been shown to be sectioned by broken lines.



FIG. 5 is a truncated perspective view of the present invention wherein the removable backing has been removed.





DETAIL DESCRIPTIONS OF THE INVENTION

All illustrations of the drawings are for the purpose of describing selected versions of the present invention and are not intended to limit the scope of the present invention.


As a preliminary matter, it will readily be understood by one having ordinary skill in the relevant art that the present disclosure has broad utility and application. As should be understood, any embodiment may incorporate only one or a plurality of the above-disclosed aspects of the disclosure and may further incorporate only one or a plurality of the above-disclosed features. Furthermore, any embodiment discussed and identified as being “preferred” is considered to be part of a best mode contemplated for carrying out the embodiments of the present disclosure. Other embodiments also may be discussed for additional illustrative purposes in providing a full and enabling disclosure. Moreover, many embodiments, such as adaptations, variations, modifications, and equivalent arrangements, will be implicitly disclosed by the embodiments described herein and fall within the scope of the present disclosure.


Accordingly, while embodiments are described herein in detail in relation to one or more embodiments, it is to be understood that this disclosure is illustrative and exemplary of the present disclosure, and are made merely for the purposes of providing a full and enabling disclosure. The detailed disclosure herein of one or more embodiments is not intended, nor is to be construed, to limit the scope of patent protection afforded in any claim of a patent issuing here from, which scope is to be defined by the claims and the equivalents thereof. It is not intended that the scope of patent protection be defined by reading into any claim a limitation found herein that does not explicitly appear in the claim itself.


Additionally, it is important to note that each term used herein refers to that which an ordinary artisan would understand such term to mean based on the contextual use of such term herein. To the extent that the meaning of a term used herein—as understood by the ordinary artisan based on the contextual use of such term—differs in any way from any particular dictionary definition of such term, it is intended that the meaning of the term as understood by the ordinary artisan should prevail.


Furthermore, it is important to note that, as used herein, “a” and “an” each generally denotes “at least one,” but does not exclude a plurality unless the contextual use dictates otherwise. When used herein to join a list of items, “or” denotes “at least one of the items,” but does not exclude a plurality of items of the list. Finally, when used herein to join a list of items, “and” denotes “all of the items of the list.”


The following detailed description refers to the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the following description to refer to the same or similar elements. While many embodiments of the disclosure may be described, modifications, adaptations, and other implementations are possible. For example, substitutions, additions, or modifications may be made to the elements illustrated in the drawings, and the methods described herein may be modified by substituting, reordering, or adding stages to the disclosed methods. Accordingly, the following detailed description does not limit the disclosure. Instead, the proper scope of the disclosure is defined by the appended claims. The present disclosure contains headers. It should be understood that these headers are used as references and are not to be construed as limiting upon the subjected matter disclosed under the header.


Other technical advantages may become readily apparent to one of ordinary skill in the art after review of the following figures and description. It should be understood at the outset that, although exemplary embodiments are illustrated in the figures and described below, the principles of the present disclosure may be implemented using any number of techniques, whether currently known or not. The present disclosure should in no way be limited to the exemplary implementations and techniques illustrated in the drawings and described below.


Unless otherwise indicated, the drawings are intended to be read together with the specification, and are to be considered a portion of the entire written description of this invention. As used in the following description, the terms “horizontal”, “vertical”, “left”, “right”, “up”, “down” and the like, as well as adjectival and adverbial derivatives thereof (e.g., “horizontally”, “rightwardly”, “upwardly”, “radially”, etc.), simply refer to the orientation of the illustrated structure as the particular drawing figure faces the reader. Similarly, the terms “inwardly,” “outwardly” and “radially” generally refer to the orientation of a surface relative to its axis of elongation, or axis of rotation, as appropriate.


The present disclosure includes many aspects and features. Moreover, while many aspects and features relate to, and are described in the context of a self-adhesive furring strip 1, embodiments of the present disclosure are not limited to use only in this context.


The present invention is a self-adhesive furring strip 1, as shown in FIG. 1 and FIG. 2. The self-adhesive furring strip 1 comprises a rigid membrane 10 and an adhesive 20. In the preferred embodiment of the present invention, the rigid membrane 10 comprises a top face 11, an underside 17, a first end 12, a second end 12, a first side 14, and a second side 15. The rigid membrane 10 comprises a shape that is similar to that of a rectangular prism wherein the top face 11 and the underside 17 are oppositely parallel to each other; the first end 12 and the second end 12 are oppositely parallel to each other wherein the first end 12 is on an end of the rigid membrane 10 and the second end 12 is on an end opposite of the first end 12; and the first side 14 is oppositely parallel to the second side 15. The first side 14 is perpendicularly adjacent to the first side 14 and the second side 15. Likewise, the second end 12 is perpendicularly adjacent to the first side 14 and the second side 15. The first side 14, the second side 15, the first end 12, and the second end 12 form 4 walls that create a shape that is substantially similar to a rectangle. The first end 12, the second end 12, the first side 14, and the second side 15 are perpendicular to the top face 11 and the underside 17.


The rigid membrane 10 comprises a plurality of through channels 16, as shown in FIG. 2, wherein said through channels 16 traverse from the first side 14 to the second side 15. In the preferred embodiment of the present invention, the through channels 16 are intended to promote ventilation and air flow after installation. Furthermore, in the preferred embodiment of the present invention, the through channels 16 are rectangular in shape, however it is not to be interpreted to be limited to only rectangular cross sectioned through channels 16.


In the preferred embodiment of the present invention, the adhesive 20 is coupled to the underside 17 of the rigid membrane 10, as shown in FIG. 2. In said embodiment, the adhesive 20 comprises an outwardly facing adhesive surface 21. In the preferred embodiment, a user may attach the self-adhesive furring strip 1 to a wall 100, as shown in FIG. 3, wherein the contact between the wall 100 and the self-adhesive furring strip 1 occurs at the adhesive surface 21. In the preferred embodiment of the present invention, the adhesive surface 21 provides enough bond strength to endure long-term exposure to weather conditions including heat exposure, low temperature conditions, moisture, including but not limited to rain and snow, and high-speed wind conditions. In experimental testing, the present invention has been shown to endure outdoor weather conditions for 275.50 hours without failure.


In some embodiments of the present invention, the self-adhesive furring strip 1 further comprises a removable backing 30, as shown in FIG. 4 and FIG. 5. In the preferred embodiment of the present invention, the removable backing 30 comprises a contact surface 32 and an exposed surface 31. In the aforementioned embodiment, the removable backing 30 comprises two sides, the contact surface 32 on a side, and the exposed surface 31 on a side opposite to the contact surface 32. In this embodiment, the contact surface 32 is removably attached to the adhesive surface 21 of the adhesive 20. In the preferred embodiment of the present invention, the removable backing 30 is removed prior to installation. In said embodiment, users peel the removable backing 30 off from the adhesive surface 21, and then apply the adhesive surface 21 of the self-adhesive furring strip 1 to the desired location on the wall 100.


In the preferred embodiment of the present invention, the self-adhesive is manufactured using manufacturing methods including of 3D printing, machining, and other methods known to those in the art. Once the rigid membrane 10 is manufactured, the adhesive 20 is applied to one side of the rigid membrane 10. In some embodiments, the present invention may comprise a length of 48 inches to 96 inches, however the scope of the invention is not to be limited to such. In some embodiments of the present invention, the adhesive 20 is a rubber-based adhesive. Furthermore, in additional embodiment of the present invention, the adhesive is composed of a butyl adhesive. In the preferred embodiment, the rigid material is composed of a plastic polymer such as polypropylene.


Although the invention has been explained in relation to its preferred embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention.

Claims
  • 1. A self-adhesive furring strip comprising: a rigid membrane; andan adhesive;the rigid membrane comprising a plurality of through channels that create a plurality of hollow substantially square-shaped cavities which transverse an inner portion of the rigid membrane and providing a passage from a side of the self-adhesive furring strip to an opposite side of the self-adhesive furring strip; andthe adhesive attached to an outwardly facing side of the rigid membrane.
  • 2. The self-adhesive furring strip as claimed in claim 1, wherein the rigid membrane further comprises: a top face; andan underside;the top face outwardly facing and opposed to the underside;the underside of the rigid membrane, facing outwardly, coupling to the adhesive.
  • 3. The self-adhesive furring strip as claimed in claim 2, wherein the rigid membrane further comprises: a first end; anda second end;the first end facing outwardly, positioned at one end of the self-adhesive furring strip;the second end, facing outwardly, positioned at an end opposite to the first end;the first end and second end normally extending between the top face and the underside.
  • 4. The self-adhesive furring strip as claimed in claim 3, wherein the rigid membrane further comprises: a first side; anda second side;the first side, facing outwardly, extending normally between the top face and the underside, perpendicularly adjacent to the first end and the second end;the second side, located on a side opposite to the first side;the plurality of through channels traversing the rigid membrane from the first side to the second side.
  • 5. The self-adhesive furring strip as claimed in claim 4, wherein the adhesive comprises an outwardly facing adhesive surface.
  • 6. The self-adhesive furring strip as claimed in claim 5, further comprising a removable backing comprising a contact surface wherein said backing removable attaches to the adhesive surface of the adhesive by way of the contact surface.
  • 7. The self-adhesive furring strip as claimed in claim 6, wherein the removable backing comprises an outwardly facing exposed surface.
  • 8. A self-adhesive furring strip comprising: a rigid membrane comprising: a top face; andan underside; andan adhesive;the rigid membrane comprising a plurality of through channels that create a plurality of hollow substantially square-shaped cavities which transverse an inner portion of the rigid membrane and providing a passage from a side of the self-adhesive furring strip to an opposite side of the self-adhesive furring strip;the top face outwardly facing and opposed, in parallel, to the underside; andthe adhesive attached to the underside of the rigid membrane.
  • 9. The self-adhesive furring strip as claimed in claim 8, wherein the rigid membrane further comprises: a first end; anda second end;the first end facing outwardly, positioned at one end of the self-adhesive furring strip;the second end, facing outwardly, positioned at an end opposite to the first end;the first end and second end normally extending between the top face and the underside.
  • 10. The self-adhesive furring strip as claimed in claim 9, wherein the rigid membrane further comprises: a first side; anda second side;the first side, facing outwardly, extending normally between the top face and the underside, perpendicularly adjacent to the first end and the second end;the second side, located on a side opposite to the first side;the plurality of through channels traversing the rigid membrane from the first side to the second side.
  • 11. The self-adhesive furring strip as claimed in claim 10, wherein the adhesive comprises an outwardly facing adhesive surface.
  • 12. The self-adhesive furring strip as claimed in claim 11, further comprising a removable backing comprising a contact surface wherein said backing removable attaches to the adhesive surface of the adhesive by way of the contact surface.
  • 13. The self-adhesive furring strip as claimed in claim 12, wherein the removable backing comprises an outwardly facing exposed surface.
  • 14. A self-adhesive furring strip comprising: a rigid membrane;an adhesive; anda removable backing;the rigid membrane comprising a plurality of through channels that create a plurality of hollow substantially square-shaped cavities which transverse an inner portion of the rigid membrane and providing a passage from a side of the self-adhesive furring strip to an opposite side of the self-adhesive furring strip;the adhesive attached to an outwardly facing side of the rigid membrane; andthe removable backing, removably attached to the adhesive.
  • 15. The self-adhesive furring strip as claimed in claim 14, wherein the rigid membrane further comprises: a top face; andan underside;the top face outwardly facing and opposed to the underside;the underside of the rigid membrane, facing outwardly, coupling to the adhesive.
  • 16. The self-adhesive furring strip as claimed in claim 15, wherein the rigid membrane further comprises: a first end; anda second end;the first end facing outwardly, positioned at one end of the self-adhesive furring strip;the second end, facing outwardly, positioned at an end opposite to the first end;the first end and second end normally extending between the top face and the underside.
  • 17. The self-adhesive furring strip as claimed in claim 16, wherein the rigid membrane further comprises: a first side; anda second side;the first side, facing outwardly, extending normally between the top face and the underside, perpendicularly adjacent to the first end and the second end;the second side, located on a side opposite to the first side;the plurality of through channels traversing the rigid membrane from the first side to the second side.
  • 18. The self-adhesive furring strip as claimed in claim 17, wherein the adhesive comprises an outwardly facing adhesive surface.
  • 19. The self-adhesive furring strip as claimed in claim 18, wherein the removable backing comprises a contact surface wherein said backing removable attaches to the adhesive surface of the adhesive by way of the contact surface.
  • 20. The self-adhesive furring strip as claimed in claim 19, wherein the removable backing comprises an outwardly facing exposed surface.