ADHESIVE TAPE AND ITS USE

Abstract
Adhesive tape suitable for flying splice of flat web material having non-polar surfaces which has been wound to form rolls, the adhesive tape comprising an upper self-adhesive composition (1, 11), a splittable carrier (2, 12) and a lower self-adhesive composition (3, 13) on the bottom face of the splittable carrier (2, 12), wherein as upper self-adhesive composition (1, 11) a silicone-free self-adhesive composition is used which has a bond strength to a polyethylene substrate of 1.5 N/cm or more (measurement method tesa test A) and an initial tack corresponding to a rolling distance of 200 mm or less (measurement method tesa test D), and as lower self-adhesive composition (3, 13) a self-adhesive composition is used which has a bond strength to a polyethylene substrate of 1.5 N/cm or more (measurement method tesa test A) and a complex viscosity of 10,000 Pa·s or more at 1 rad/s and 40° C. (measurement method tesa test F).
Description


FIG. 1 shows a schematic side view of an embodiment of the adhesive tape of the invention (three-ply construction, shown transverse to the longitudinal direction of the adhesive tape), and



FIG. 2 shows a schematic side view of a further embodiment of the adhesive tape of the invention (five-ply construction, shown transverse to the longitudinal direction of the adhesive tape).






FIG. 1 shows an adhesive tape of the invention suitable for flying splice of flat web material having non-polar surfaces which has been wound to form rolls. The adhesive tape takes the form of a three-ply construction comprising the splittable carrier 2 coated on its top face with the upper self-adhesive composition 1 and on its bottom face with the lower self-adhesive coat 3. A construction of this kind can be employed when the splittable carrier 2 has sufficient mechanical robustness along its two-dimensional extent to be able to withstand the loads which occur when the web of the almost fully unwound roll is joined to the start of the web of the new roll.


The adhesive tape further comprises a release system 6 for the non-adhesive masking of the upper self-adhesive composition 1, so that the adhesive top face of the adhesive tape is protected in storage. As the release system it is possible to use all conventional release papers, siliconized release papers for instance, or siliconized release films. The release system may be configured here in one part or in a plurality of parts (not shown in FIG. 1).



FIG. 2 shows a further particularly favourable embodiment of the adhesive tape of the invention in the form of a five-ply construction. This embodiment of the adhesive tape system comprises a splittable carrier 12 and a non-splittable carrier 14, which are joined to one another. The join here takes the form of a separate, joining self-adhesive composition 15, which joins the top face of the splittable carrier 12 to a part of the bottom face of the non-splittable carrier 14. Accordingly the non-splittable carrier 14 is coated on its top face with the upper self-adhesive composition 11 and on part of its bottom face with the joining self-adhesive composition 15, which anchors the splittable carrier 12 on the non-splittable carrier 14. In this case the splittable carrier 12 is arranged with an offset or indent relative to the non-splittable carrier 14.


The embodiment shown in FIG. 2 additionally has a release system 16 for the non-adhesive masking of the upper self-adhesive composition 11, for which all conventional release papers can be used, siliconized release papers for instance, or siliconized release films. Particularly advantageous is the two-part release system 16a/16b shown here, which is divided in the longitudinal direction into a back masking part 16a and a front masking part 16b, by means for instance of a perforation or a slit. This has the advantage that the adhesive tape can first of all be bonded to the start of the web of the new roll, with only the adhesive region of the adhesive tape being exposed beneath the back masking part 16a, and the adhesive region, for bonding with the web of the old roll, continuing to be masked by the front masking part 16b and hence remaining protected.


In order to illustrate the second embodiment of the adhesive tape of the invention, a specific design is set out below by way of example:


EXAMPLE 1

An inventive adhesive tape having a width of 50 mm was produced from a machine-finished base paper having a basis weight of 54 g/cm2 and a thickness of 66 μm, as non-splittable carrier 14. The top face of the non-splittable carrier 14 is coated with an upper self-adhesive composition 11.


The upper self-adhesive composition 11 used was a synthetic rubber based on styrene block copolymer, its composition being as follows: 48% by weight of a styrene-butadiene-styrene block copolymer (Kraton D1118 from Kraton), 24% by weight of an alpha-pinene resin (Dercolyte A 115 from DRT, softening point 115° C.), 27% by weight of a liquid hydrocarbon resin (Wingtack 10 from Goodyear—liquid synthetic aliphatic C-5 polyterpene/hydrocarbon resin; softening point 10° C.), 0.5% by weight of a primary antioxidant (Irganox 1010 from Ciba) and 0.5% by weight of a secondary antioxidant (Weston 339 from Interorgano).


The adhesive tape further comprises the splittable carrier 12 and also a lower self-adhesive composition 13 and a joining self-adhesive composition 15. The splittable carrier 12 used was a paper having a basis weight of 51 g/cm2 and a thickness of 90 μm. The width of the splittable carrier 12 was 12 mm.


In addition the adhesive tape has a two-part release system 16 for the non-adhesive masking of the upper self-adhesive composition 11, so that the adhesive top face is protected during storage of the inventive adhesive tape. This release system 16 was produced from siliconized release paper and comprises a back masking part 16a, which masks the part of the adhesive tape that is joined to the topmost ply of the web of the new roll, and a front masking part 16b, which masks the part of the adhesive tape that is joined to the web of the old roll. Both masking parts are separated from one another by a slit which runs in the longitudinal direction of the adhesive tape.


As the lower self-adhesive composition 13 and joining self-adhesive composition 15, identical self-adhesive compositions were used, their composition being as follows: 75% by weight of an acrylate-based polymer (as acrylate adhesive) and 25% by weight of a terpene phenolic resin (as tackifier resin).


The terpene phenolic resin used was the product DT110 from DRT. The acrylate-based polymer used was a copolymer of 48.5% by weight n-butyl acrylate, 48.5% by weight 2-ethylhexyl acrylate, 2% by weight glycidyl methacrylate and 1% by weight acrylic acid. This polymer had a mass-average molar mass of 950,000 g/mol and a polydispersity D of 8.7 (determined from the results of gel permeation chromatography on 100 μl of sample which had been subjected to clarifying filtration (containing 150 μg of copolymer in solution in tetrahydrofuran), using tetrahydrofuran as eluent (0.5 ml/min), a preliminary column (PSS SDV 10 μm, ID 8*50 mm) and a separating column (PSS SDV 10 μm linear one, 1 D 8*300 mm) from the company Polymer Standards Service, and a differential refractometer (Shodex R171) for detection; calibration with narrow-distribution polystyrene standard (PSS Ready Cals; Polymer Standards Service); conversion of the polystyrene calibration into a polymethyl methacrylate calibration using the Mark-Houwink coefficients for polystyrene (K=0.0136; a=0.7140) and polymethyl methacrylate (K=0.0126; a=0.6880)). For the purpose of crosslinking, 0.3% by weight of zinc chloride, as a Lewis acid, was added to the mixture, based on the dry mass of the copolymer, and the mixture was dried at 120° C. for 15 minutes.


First of all the technical adhesive properties of the upper self-adhesive composition 11 and of the lower self-adhesive composition 13, and also of the joining self-adhesive composition 15, were investigated, by determining the bond strength of the self-adhesive compositions to a polyethylene substrate (measurement method tesa test A), by determining their initial tack on the basis of the rolling-ball tack (measurement method tesa test D), and by determining their complex viscosities (measurement method tesa test F).


Also investigated were the technical adhesive properties of the adhesive tape produced using the self-adhesive compositions 11, 13 and 15. For this purpose, on the one hand, the shear strength of the adhesive tape was determined on a polyethylene backing in the form of the holding power (tesa test B). For this purpose a strip of the adhesive tape with a width of 13 mm and a length of 20 mm was applied to a polyethylene test sheet, which had been cleaned with ethanol beforehand, and was pressed onto the carrier four times with a constant applied pressure. The adhesive tape was loaded with 1 kg at room temperature and the holding power (in minutes) was determined as an average value from three measurements.


In addition, the relative splitting behaviour of a splittable carrier coated on both sides with the respective self-adhesive compositions was investigated (tesa test C). The comparison value used for this purpose was the splitting behaviour of a splittable carrier which had not been coated with self-adhesive compositions. For measurement, strips of the coated and non-coated carrier 12 cm long were first stored under load (2 kg/cm2) at 40° C. for 24 hours. For the purpose of measurement, the carriers were initially split to a length of 2 cm and a measurement was made of the force required in each case to continue to split the carriers with a splitting speed of 300 mm/min. A pass was scored in the test if the difference in force required for continued splitting between the coated and the non-coated carrier was less than 20%.


The results of the investigations are reproduced in Table 1 with reference to the respective test method (tesa test) for the upper self-adhesive composition 11, on the one hand, and for the lower self-adhesive composition 13/joining self-adhesive composition 15, on the other.














TABLE 1





Self-adhesive
Bond
Holding
Relative
Rolling
Complex


composition
strength
power
splitting
distance
viscosity


(reference
[N/cm]
[min]
behaviour
[mm]
[Pa · s]


numeral)
(test A)
(test B)
(test C)
(test D)
(test F)




















upper (11)
8.2
>10 000

4
25 000


lower (13)
2.0
>10 000
pass
40
16 000


joining (15)









A number of further inventive adhesive tapes were produced by a method analogous to that of Example 1 and subjected to measurement, the upper adhesive in these tapes being based on the following compositions (overall composition of the adhesive: 99% base adhesive, 0.5% by weight primary antioxidant (Irganox 1010 from Ciba) and 0.5% by weight secondary antioxidant (Weston 339 from Interorgana), corresponding to Example 1). In this regard, compare Table 2.














TABLE 2












Rolling






distance






[mm]






(average




Bond strength
Holding
value from



Base composition
[N/cm]
power
three mea-













upper self-adhesive
Steel
PE
[min]
surements)


Ex.
(11)
(test A2)
(test A)
(test B)
(test D)















2
45% Kraton D1118,
11.6
10.8
8023
3



25% Dercolyte A115,



30% Wingtack 10


3
45% Kraton D1118,
14.0
12.4
2750
27



30% Dercolyte A115,



25% Wingtack 10


4
50% Kraton D1118,
14.0
11.0
14963
8



30% Dercolyte A115,



20% Wingtack 10


5
50% Kraton D1118,
8.8
8.8
6337
2



25% Dercolyte A115,



25% Wingtack 10


6
45% Europrene SOL
11.8
8.0
4809
12



T-192,



25% Dercolyte A115,



30% Wingtack 10


7
45% Europrene SOL
11.8
8.0
4809
12



T-192,



25% Dercolyte A115,



30% Wingtack 10





all trade names: ®






The use of adhesive tapes produced in this way for the flying splice of polyethylene films with a thickness of 35 μm to 60 μm was successful in practical testing.

Claims
  • 1. Adhesive tape suitable for flying splice of flat web material having non-polar surfaces which has been wound to form rolls, the adhesive tape comprising an upper self-adhesive composition (1, 11), a splittable carrier (2, 12) and a lower self-adhesive composition (3, 13) on the bottom face of the splittable carrier (2, 12). whereinas upper self-adhesive composition (1, 11) a silicone-free self-adhesive composition is used which has a bond strength to a polyethylene substrate of 1.5 N/cm or more (measurement method tesa test A) and an initial tack corresponding to a rolling distance of 50 mm or less (measurement method tesa test D),and in that as lower self-adhesive composition (3, 13) a self-adhesive composition is used which has a bond strength to a polyethylene substrate of 1.5 N/cm or more (measurement method tesa test A) and a complex viscosity of 10,000 Pa·s or more at 1 rad/s and 40° C. (measurement method tesa test F).
  • 2. Adhesive tape according to claim 1, wherein as upper self-adhesive composition (1, 11) and/or a lower self-adhesive composition (3, 13) a self-adhesive composition is used which has a bond strength to a polyethylene substrate of 3.0 N/cm or more (measurement method tesa test A).
  • 3. Adhesive tape according to claim 1, wherein as upper self-adhesive composition (1, 11) a self-adhesive composition is used which has an initial tack corresponding to a rolling distance of 40 mm or less (measurement method tesa test D).
  • 4. Adhesive tape according to claim 1, wherein as lower self-adhesive composition (3, 13) a self-adhesive composition is used which has a complex viscosity of 12,000 Pa·s or more (measurement method tesa test F).
  • 5. Adhesive tape according to claim 1, wherein as upper self-adhesive composition (1, 11) a synthetic rubber composition is used.
  • 6. Adhesive tape according to claim 1, wherein as upper self-adhesive composition (1, 11) a self-adhesive composition based on block copolymers is used.
  • 7. Adhesive tape according to claim 6, wherein as upper self-adhesive composition (1, 11) a self-adhesive composition based on a mixture of two or more styrene block copolymers comprising at least one diblock copolymer with one of the blocks based on styrene is used.
  • 8. Adhesive tape according to claim 7, wherein the styrene fraction is at least 25% by weight and/or the diblock fraction is at least 40% by weight, based on the total amount of block copolymer.
  • 9. Adhesive tape according to claim 5, wherein the synthetic rubber composition comprises 45% by weight of a styrene-isoprene-styrene block copolymer, 39% by weight of a rosin ester, 15% by weight of a liquid hydrocarbon resin, 0.5% by weight of a primary antioxidant and 0.5% by weight of a secondary antioxidant.
  • 10. Adhesive tape according to claim 1, wherein as lower self-adhesive composition (3, 13) a reisn-modified acrylate adhesive is used.
  • 11. Adhesive tape according to claim 10, wherein as resin-modified self-adhesive composition a self-adhesive composition is used comprising 70% to 80% by weight of acrylate adhesive and 20% to 30% by weight of tackifier resin.
  • 12. Adhesive tape according to claim 11, wherein as tackifier resin a terpene phenolic resin is used and/or as acrylate adhesive a copolymer of 48.5% by weight n-butyl acrylate, 48.5% by weight 2-ethylhexyl acrylate, 2% by weight glycidyl methacrylate and 1% by weight acrylic acid is used.
  • 13. Adhesive tape according to claim 1, further comprising a non-splittable carrier (14), the top face of the non-splittable carrier (14) being coated with the upper self-adhesive composition (11), and at least one part of the bottom face of the non-splittable carrier (14) being drawn into the top face of the splittable carrier (12).
  • 14. Adhesive tape according to claim 13, further comprising a joining self-adhesive composition (15) which joins the at least one part of the bottom face of the non-splittable carrier (14) to the top face of the splittable carrier (12).
  • 15. Adhesive tape according to claim 1, wherein as upper self-adhesive composition (1, 11) and/or as lower self-adhesive composition (3, 13) a self-adhesive composition is used which has a complex viscosity of 15,000 Pa·s or more (measurement method tesa test F).
  • 16. A method for bonding flat web material having non-polar surfaces and which has been wound to form rolls, in the course of a flying splice, which comprises bonding said material with the adhesive tape of claim 1.
  • 17. Splicing method for flying splice of non-polar flat web material which has been wound to form rolls, wherein an adhesive tape according to claim 1 is adhered at least partially behind the end of the topmost web of a new roll or a non-polar flat web material, while the bottom face of the adhesive tape is bonded to the underneath web of the new roll and thereby secures it, after which the new roll thus equipped is placed adjacent to an almost entirely unwound roll that requires replacement, and is accelerated to the same superficial speed, and then the new roll is pressed against the topmost web of the old roll, the exposed self-adhesive composition of the adhesive tape being bonded to the old web when the webs have substantially the same speeds, while at the same time the splittable system splits, and non-adhesively masks the self-adhesive compositions of the splittable system with the two split remnants of the splittable carrier.
  • 18. The adhesive tape of claim 2, wherein said bond strength is 5.0 N/cm or more.
  • 19. The adhesive tape of claim 3, wherein said initial tack corresponds to a rolling distance of 20 mm or less.
  • 20. The adhesive tape of claim 8, wherein said styrene fraction is at least 30% and said diblock fraction is at least 60% by weight.
Priority Claims (2)
Number Date Country Kind
10 2006 008 561.2 Feb 2006 DE national
10 2006 053 439.5 Nov 2006 DE national