Patent Application
20160186528
This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present invention, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present invention. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
As will be appreciated, oil and natural gas have a profound effect on modern economies and societies. Indeed, devices and systems that depend on oil and natural gas are ubiquitous. For instance, oil and natural gas are used for fuel in a wide variety of vehicles, such as cars, airplanes, boats, and the like. Further, oil and natural gas are frequently used to heat homes during winter, to generate electricity, and to manufacture an astonishing array of everyday products.
In order to meet the demand for such natural resources, companies often invest significant amounts of time and money in searching for and extracting oil, natural gas, and other subterranean resources from the earth. Particularly, once a desired resource is discovered below the surface of the earth, drilling and production systems are often employed to access and extract the resource. These systems may be located onshore or offshore depending on the location of a desired resource. Further, such systems generally include a wellhead system through which the resource is extracted. These wellhead systems may include a wide variety of components, such as a high pressure wellhead housing and various casings, hangers, valves, fluid conduits, and the like, that control drilling and/or extraction operations.
As such, when drilling a well for oil or gas, typically a high pressure wellhead housing will be mounted at the outer end of the well that may be used to support one or more tubular strings extending into the well. In one example, a string of casing may be run into and installed within the well. A casing hanger is then located at the outer end of the string of casing, in which the casing hanger lands upon a load shoulder in the high pressure wellhead housing. The load shoulder can be machined into the bore of the high pressure wellhead housing. Alternatively, the load shoulder can be a separate high strength ring that is installed into a groove in the high pressure wellhead housing, such as when the high pressure wellhead housing is initially manufactured. In both cases, the inner diameter of the bore of the high pressure wellhead housing decreases in a downward direction, with the smaller inner diameter located below the load shoulder.
The stepped diameter bore has a disadvantage. Drilling tools can be no larger than the minimum inner diameter located below the load shoulder. However, it is often desired to utilize a drill bit or tool that is larger than minimum inner diameter. For example, in a wellhead system that is used in containment of offshore shallow flow zones, it is desired to run a casing, which is typically has an 18 inch (0.456 m) diameter, through a subsea high pressure housing having a minimum bore that is typically 18.63 inches (0.473 m). The nominal seat of the high pressure wellhead housing (e.g., the insert load shoulder) must be removed or left off of the assembly prior to running a high pressure wellhead housing and then reinstalled subsequent to the installation of the casing. Accordingly, there is a demand to simplify the process of running tools into or through a high pressure wellhead housing that includes a load shoulder.
For a detailed description of embodiments of the subject disclosure, reference will now be made to the accompanying drawings in which:
The following discussion is directed to various embodiments of the invention. The drawing figures are not necessarily to scale. Certain features of the embodiments may be shown exaggerated in scale or in somewhat schematic form and some details of conventional elements may not be shown in the interest of clarity and conciseness. The embodiments disclosed should not be interpreted, or otherwise used, as limiting the scope of the disclosure, including the claims. It is to be fully recognized that the different teachings of the embodiments discussed below may be employed separately or in any suitable combination to produce desired results. In addition, one skilled in the art will understand that the following description has broad application, and the discussion of any embodiment is meant only to be an illustration of that embodiment, and not intended to intimate that the scope of the disclosure, including the claims, is limited to that embodiment.
Certain terms are used throughout the following description and claims to refer to particular features or components. As one skilled in the art will appreciate, different persons may refer to the same feature or component by different names. This document does not intend to distinguish between components or features that differ in name but are the same structure or function.
In the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to . . . . ” Also, the term “couple” or “couples” is intended to mean either an indirect or direct connection. In addition, the terms “axial” and “axially” generally mean along or parallel to a central axis (e.g., central axis of a body or a port), while the terms “radial” and “radially” generally mean perpendicular to the central axis. For instance, an axial distance refers to a distance measured along or parallel to the central axis, and a radial distance means a distance measured perpendicular to the central axis. The use of “top,” “bottom,” “above,” “below,” and variations of these terms is made for convenience, but does not require any particular orientation of the components.
Referring now to
A recess 106 may be formed within the bore 102 and/or extend into an inner wall of the housing 100. The activation ring 110 may then be positioned within the recess 106 such that the activation ring 110 is movable within and with respect to the recess 106. In particular, the activation ring 110 may be movable within and respect to the recess 106 for the activation ring 110 to extend, at least partially, into the bore 102 and towards the axis 104 of the housing 100 to define a shoulder within the housing 100. The shoulder may be used for one or more components to land upon the shoulder within the housing 100. As such, the activation ring 110 may be movable between a retracted position and an extended position with respect to the recess 106 and/or the axis 104 of the housing 100. In the retracted position, the activation ring 110 may be retracted (e.g., fully retracted) into the recess 106 such that the activation ring 110 to provide no restriction to the internal diameter of the bore 102 of the housing 100. In the extended position, the activation ring 110 extends, at least partially, from the recess 106 and into the bore 102 such that the activation ring 110 may define the shoulder within the bore 102 of the housing 100. Accordingly, an activation ring in accordance with the present disclosure may be a split ring, a c-ring, and/or any other type of ring or component that may be expandable and retractable to define a shoulder within a housing.
As mentioned above, one or more actuators 120 may be included, such as to move the activation ring 110 within the recess 106 and/or towards and away from the axis 104. This may enable the activation ring 110 to be controlled by and actuated by the one or more actuators 120. For example, as shown, one or more pin assemblies 140 may be included and connected to the housing 100, with an actuator 120 operably coupled to each pin assembly 140 such that the actuator 120 moves the activation ring 110 using the pin assembly 140. As such, each pin assembly 140 included may have a corresponding actuator 120 operably coupled to the pin assembly 140 to operate the pin assembly 140 and move the activation ring 110 using the pin assembly 140. In an embodiment in which more than one pin assembly 140 is included, the pin assemblies 140 may be equally spaced from each other, such as equally spaced about the axis 104. For example, in an embodiment in which four pin assemblies 140 are included with the housing 100, each of the pin assemblies 140 may be positioned about 90 degrees away from each other with respect to the axis 104 of the housing 100. This may enable an equal distribution of force upon the activation ring 110 by the actuators 120.
The activation ring 110 may be extendable (e.g., inward) into the bore 102 of the housing 100 such as to form and define a shoulder within the housing 100, in which one or more components may then land upon the shoulder within the housing 100. Accordingly, as shown in
For example, as shown in
Referring now to
The pin assembly 140 may include a housing 142 with a passage 144 formed through the housing 142. The housing 142 may be connected to the housing 100, such as through the use of one or more attachments mechanisms, such as a nut, bolt, screw, and/or any other attachment mechanism known in the art. A passage 108 may be formed within the housing 100 corresponding to each pin assembly 140, in which the passage 108 may extend from an exterior surface to the recess 106 of the housing 100 to enable the pin assembly 140 to engage the activation ring 110 in the recess 106. As such, the passage 144 of the housing 142 may be in alignment with the passage 108. The pin assembly 140 may further include a pin 146, in which the pin 146 may be movably positioned, at least partially, within the passage 144 of the housing 142. The pin 146 may also extend into and through the passage 108 of the housing 100 such that the pin 146 engages the activation ring 110. For example, the actuator 120 may be operably coupled to the pin 146 such that the actuator 120 moves the activation ring 110 within and with respect to the recess 106 using the pin 146. In particular, in this embodiment, the piston 126 may be coupled, such as connected (e.g., threadedly connected) to the pin 146 of the pin assembly 140. Additionally or alternatively, the activation ring 110 may be connected to the pin 146 of the pin assembly 140, such as through a button and slot engagement, in which the pin 146 may move the activation ring 110 as the pin 146 moves between the extended position and the retracted position.
Referring still to
In one or more embodiments, the outer stop 148 and/or the inner stop 150 may be adjustable such that the limit of the movement of the pin 146 within the passage 144 of the housing 144 is adjustable. The outer stop 148 may include an outer stop seat 152 positionable within, such as threadedly engaged with, the passage 144 of the housing 142. Further, the outer stop 148 may include an outer stop shoulder 154 positionable on, such as threadedly engaged with, the pin 146. For example, in one or more embodiments, the outer stop shoulder 154 may include one or more rings or nuts, such as by including an engagement nut to engage the outer stop seat 152 and a locking nut to lock the engagement nut in position with respect to the pin 146. Engagement of the outer stop seat 152 with the outer stop shoulder 154 may prevent outward movement of the pin 146 within the passage 144 of the housing 142. As such, the outer stop 148 may be adjustable, such as by adjusting the position of the outer stop seat 152 and/or the outer stop shoulder 154 with respect to each other, thereby adjusting the point of engagement therebetween and the limit of outward movement of the pin 146 within the passage 144 of the housing 142.
Further, the inner stop 150 may include an inner stop seat 156 positionable within, such as threadedly engaged with, the passage 108 of the housing 100. The outer stop 148 may also include an inner stop shoulder 158 positionable on, such as threadedly engaged with, the pin 146. For example, as with the outer stop shoulder 154, the inner stop shoulder 158 may include one or more rings or nuts, such as by including an engagement nut to engage the inner stop seat 156 and a locking nut to lock the engagement nut in position with respect to the pin 146. Engagement of the outer stop seat 152 with the outer stop shoulder 154 may prevent outward movement of the pin 146 within the passage 144 of the housing 142. As such, the inner stop 150 may be adjustable, such as by adjusting the position of the inner stop seat 156 and/or the inner stop shoulder 158 with respect to each other, thereby adjusting the point of engagement therebetween and the limit of inward movement of the pin 146 within the passage 144 of the housing 142. Those having ordinary skill in the art may also appreciate that the pin 146 may be formed as a monolithic or integral structure with the inner stop shoulder 158 and/or the outer stop shoulder 154, rather than having the inner stop shoulder 158 and/or the outer stop shoulder 154 threadedly engaged with the pin 146.
In this embodiment, to be able to minimize an outer diameter for the housing 100 with the pin assembly 140 and actuator 120 connected thereto, the actuator 120 and/or the pin assembly 140 may be positioned at an angle with respect to the housing 100. For example, the pin 146 of the pin assembly 140 may extend at an angle with respect to a direction that is perpendicular with respect to the axis 104 of the housing 100. In such an embodiment, the pin 146 may then slidingly engage the activation ring 110 such that the pin 146 may slide against a back surface of the activation ring 110 when moving the activation ring 110.
One or more seals or seal assemblies may be used to seal within or between the actuator, the pin assembly, and/or the housing. For example, with reference to
Further, with reference to
As discussed above, the activation ring 110 may be movable between a retracted position and an extended position with respect to the recess 106 and/or the axis 104 of the housing 100. As such, the pin 146 of the pin assembly 140 and/or the piston 126 of the actuator 120 may also be movable between a retracted position and an extended position, such as along with the activation ring 110. To move the piston 126, the pin 146, and/or the activation ring 110 to the extended position, pressure may be introduced into the outer chamber 130 of the actuator 120 to force and move the piston 126 inward. This correspondingly may move the pin 146 of the pin assembly 140 coupled to the piston 126 inward towards the extended position, and thereby moving the activation ring 110 engaged by and/or coupled to the pin 146 towards the extended position. The inner stop 150 may then limit the inward movement of the pin 146 within the passage 144 of the housing 142 to define the extended position of the piston 126, the pin 146, and/or the activation ring 110.
To move the piston 126, the pin 146, and/or the activation ring 110 to the retracted position, pressure may be introduced into the inner chamber 134 of the actuator 120 to force and move the piston 126 outward. This correspondingly may move the pin 146 of the pin assembly 140 coupled to the piston 126 outward towards the retracted position, and thereby moving the activation ring 110 towards the retracted position. The outer stop 148 may then limit the outward movement of the pin 146 within the passage 144 of the housing 142 to define the retracted position of the piston 126, the pin 146, and/or the activation ring 110. In one or more embodiments, to enable or facilitate movement of the piston 146 within the passage 144 of the housing 142, the passage 144 may be vented, such as to an area of lower pressure. Further, those having ordinary skill in the art will appreciate that, though while pressure is discuss above as introduced into the outer chamber 130 and/or the inner chamber 134, the opposite may be used (e.g., suction) with the respective chambers to move the piston 126. Further, the piston 126 can be controlled (i.e., moved inward and/or outward) through only one chamber and/or one port if so desired.
As shown in
Referring still to
Further, a lockout device 176 may be used to lockout the position of the pin 146 and/or prevent movement of the pin 146 within the passage 144 of the housing 142. In an embodiment in which the pin 146 should not be moved into the extended position (e.g., during installation or before expected use), the lockout device 176 may be used to prevent any undesired movement of the pin 146. In this embodiment, the lockout device 176 may be coupled to the piston 126 to prevent movement of the piston 126 and the pin 146 coupled thereto. The lockout device 176 may then be removed before use of the actuator 120 and/or the pin assembly 140. The lockout device 176 may further be adjustable, such as to adjust and/or limit the movement of the piston 126 and/or the pin 146, as desired. For example, in this embodiment, the lockout device 176 may include a cap 178 that may threadedly engage the piston 126, and a fastener 180 that may threadedly engage the cap 178 and abut the piston 126. As such, the cap 178 and the fastener 180 may be adjusted, as desired, to set a limit for the movement of the piston 126 and the pin 146.
In one or more embodiments, a removable shroud 182 may be used to protect one or more components of the actuator 120 and/or pin assembly 140. For example, in this embodiment, the removable shroud 182 may be positioned over an end of the actuator 120 to protect the indicator 174 and/or the lockout device 176. However, the removable shroud 182 may additionally or alternatively be used to cover the actuator 120, such as by removably attaching to a base of the housing 122 of the actuator 120 and/or a top of the housing 142 of the pin assembly 140, and/or may be used to cover the pin assembly 140, such as by removably attaching to a base of the housing 142 of the pin assembly 140 and/or a surface of the housing 100.
Those having ordinary skill in the art will appreciate that, though an activation ring is shown in use in
Although the present invention has been described with respect to specific details, it is not intended that such details should be regarded as limitations on the scope of the invention, except to the extent that they are included in the accompanying claims.
