The present subject matter relates generally to refrigerator appliances, and more particularly to air flow systems for refrigerator appliances.
Refrigerator appliances generally include a cabinet that defines a food storage chamber. These refrigerator appliances typically include air circulation systems to circulate cold or cool air throughout the food storage chamber to maintain a desired temperature within the food storage chamber. For instance, a fan may circulate air over an evaporator before supplying the air to the chamber via an air inlet.
In particular, supplying air supplies to multiple independent chambers within refrigerator appliances is required in order to properly maintain required temperatures. In some instances, individual air ducts may be positioned to supply air specifically to respective areas. However, these placements can potentially require modified operation of the refrigeration loop (e.g., altering compressor speeds) to supply different areas of the refrigerator appliance with different levels of cool air. As such, for single evaporator refrigerators having two temperature compartments, low evaporator temperature cooling typically causes undesired system efficiency.
Accordingly, a refrigerator appliance having a selective air supply system that increases system efficiency would be useful. In particular, an air supply assembly allowing air to be selectively supplied to individual compartments would be particularly beneficial.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one example aspect of the present disclosure a refrigerator appliance includes a cabinet defining a refrigerating compartment and a freezer compartment. A sealed cooling system of the refrigerator appliance includes a compressor and an evaporator. The refrigerator appliance also includes an air circulation duct system in fluid communication with the refrigerating compartment and the freezer compartment. The air circulation duct system includes a refrigerator duct and a freezer duct. A refrigerator damper assembly is disposed in the refrigerator duct. The refrigerator damper assembly is positioned and configured to selectively allow air to pass through the refrigerator duct and into the refrigerating compartment. The air circulation duct system also includes a freezer damper assembly disposed in the freezer duct. The freezer damper assembly is positioned and configured to selectively allow air to pass through the freezer duct and into the freezer compartment. The refrigerator appliance also includes a controller disposed in the cabinet. The controller is in operable communication with the freezer damper assembly. The controller is configured to operate the compressor in order to simultaneously cool down both of the refrigerating compartment and the freezer compartment, as well as calculate a new open area of the freezer damper assembly based on a target temperature state. The target temperature state includes a refrigerator target temperature of the refrigerating compartment and a freezer target temperature of the freezer compartment. The controller is further configured to adjust a position of the freezer damper assembly to provide the calculated new open area.
In another example aspect of the present disclosure is a method of operating a refrigerator appliance. The refrigerator appliance includes a cabinet defining a refrigerating compartment and a freezer compartment, and a sealed cooling system which includes a compressor and an evaporator. The refrigerator appliance also includes an air circulation duct system in fluid communication with the refrigerating compartment and the freezer compartment. The air circulation duct system includes a refrigerator duct and a freezer duct. A refrigerator damper assembly is disposed in the refrigerator duct. The refrigerator damper assembly is positioned and configured to selectively allow air to pass through the refrigerator duct and into the refrigerating compartment. The air circulation duct system also includes a freezer damper assembly disposed in the freezer duct. The freezer damper assembly is positioned and configured to selectively allow air to pass through the freezer duct and into the freezer compartment. The refrigerator appliance also includes a controller disposed in the cabinet, and the controller in operable communication with the freezer damper assembly. The method includes operating the compressor by the controller in order to simultaneously cool down both of the refrigerating compartment and the freezer compartment, and calculating, by the controller, a new open area of the freezer damper assembly based on a target temperature state. The target temperature state includes a refrigerator target temperature of the refrigerating compartment and a freezer target temperature of the freezer compartment. The method further includes adjusting a position of the freezer damper assembly by the controller to provide the calculated new open area.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Referring now to
Cabinet 12 generally defines a refrigerating compartment 100 (
The refrigerator appliance 10 may include one or more refrigerator doors 40, 50 rotatably mounted to the cabinet, e.g., such that the refrigerator doors 40, 50 permit selective access to the refrigerating compartment 100. As shown, in some embodiments, the refrigerator doors 40, 50 include a right refrigerator door 40 and a left refrigerator door 50. The right refrigerator door 40 may be rotatably mounted to cabinet 12 at the right side 20 of cabinet 12. The left refrigerator door 50 may be rotatably mounted to the left side 18 of the cabinet 12. A handle 108 may be positioned on each of the refrigerator doors 40, 50 to facilitate movement of the doors 40, 50 between a fully closed position (
The refrigerator appliance 10 may also include a dispenser assembly 132 for dispensing liquid water and/or ice. The dispenser assembly 132 may include a dispenser 134 positioned on or mounted to an exterior portion of the refrigerator appliance 10, e.g., on the left refrigerator door 50. In addition, refrigerator appliance 10 may include freezer drawer 150 arranged below the refrigerator doors 40, 50 for selectively accessing items within a freezer compartment 149 (
As shown in
From evaporator 70, vaporized refrigerant flows to compressor 64, which operates to increase the pressure of the refrigerant. This compression of the refrigerant raises its temperature, which is lowered by passing the gaseous refrigerant through condenser 66 where heat exchange with ambient air takes place so as to cool the refrigerant. A fan 72 is used to pull air across condenser 66, as illustrated by arrows A, so as to provide forced convection for a more rapid and efficient heat exchange between the refrigerant and the ambient air.
Expansion device 68 further reduces the pressure of refrigerant leaving condenser 66 before being fed as a liquid to evaporator 70. Collectively, the vapor compression cycle components in a refrigeration circuit, associated fans, and associated compartments are sometimes referred to as a sealed refrigeration system operable to force cold air through refrigerating compartment 100 and freezer compartment 149. The cooling system 60 depicted in
In general
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Referring again to
As used herein, the terms “processing device,” “computing device,” “controller,” or the like may generally refer to any suitable processing device, such as a general or special purpose microprocessor, a microcontroller, an integrated circuit, an application specific integrated circuit (ASIC), a digital signal processor (DSP), a field-programmable gate array (FPGA), a logic device, one or more central processing units (CPUs), a graphics processing units (GPUs), processing units performing other specialized calculations, semiconductor devices, etc. In addition, these “controllers” are not necessarily restricted to a single element but may include any suitable number, type, and configuration of processing devices integrated in any suitable manner to facilitate appliance operation. Alternatively, controller 160 may be constructed without using a microprocessor, e.g., using a combination of discrete analog and/or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND/OR gates, and the like) to perform control functionality instead of relying upon software.
Controller 160 may include, or be associated with, one or more memory elements or non-transitory computer-readable storage mediums, such as RAM, ROM, EEPROM, EPROM, flash memory devices, magnetic disks, or other suitable memory devices (including combinations thereof). These memory devices may be a separate component from the processor or may be included onboard within the processor. In addition, these memory devices can store information and/or data accessible by the one or more processors, including instructions that can be executed by the one or more processors. It should be appreciated that the instructions can be software written in any suitable programming language or can be implemented in hardware. Additionally, or alternatively, the instructions can be executed logically and/or virtually using separate threads on one or more processors.
For example, controller 160 may be operable to execute programming instructions or micro-control code associated with an operating cycle of refrigerator appliance 10. In this regard, the instructions may be software or any set of instructions that when executed by the processing device, cause the processing device to perform operations, such as running one or more software applications, displaying a user interface, receiving user input, processing user input, etc. Moreover, it should be noted that controller 160 as disclosed herein is capable of and may be operable to perform any methods, method steps, or portions of methods as disclosed herein. For example, in some embodiments, methods disclosed herein may be embodied in programming instructions stored in the memory and executed by controller 160.
Memory devices may also store data that can be retrieved, manipulated, created, or stored by the one or more processors or portions of controller 160. The data can include, for instance, data to facilitate performance of methods described herein. The data can be stored locally (e.g., on controller 160) in one or more databases and/or may be split up so that the data is stored in multiple locations. In addition, or alternatively, the one or more database(s) can be connected to controller 160 through any suitable network(s), such as through a high bandwidth local area network (LAN) or wide area network (WAN). In this regard, for example, controller 160 may further include a communication module or interface that may be used to communicate with one or more other component(s) of refrigerator appliance 10, controller 160, an external appliance controller, or any other suitable device, e.g., via any suitable communication lines or network(s) and using any suitable communication protocol. The communication interface can include any suitable components for interfacing with one or more network(s), including for example, transmitters, receivers, ports, controllers, antennas, or other suitable components.
Referring now to
As shown in
In general, the new open area of freezer damper assembly 200 may be calculated by one of a look-up table or an equation, e.g., the slope and the distance of the line (e.g., one of lines 312, 314, or 316, or other similar line at various points in time when the compressor is ON) between the current temperature state and the target temperature state may be used in conjunction with a look-up table or an equation to calculate the new open area. As such, when freezer damper assembly 200 is adjusted to the calculated new open area, the respective cooling rate of refrigerating compartment 100 and freezer compartment 149 may be configured such that both refrigerating compartment 100 and freezer compartment 149 reach their respective target temperatures at the same time, e.g., refrigerating compartment 100 and freezer compartment 149 are simultaneously and efficiently cooled.
In some example embodiments, in response to reaching one of the refrigerator target temperature or the freezer target temperature first, controller 160 may be further configured to close, e.g., zero percent (0%) open, a respective one of refrigerator damper assembly 224 and the freezer damper assembly 200 in order to cool down the respective compartment that did not reach the respective target temperature. In another scenario, controller 160 may be configured to defrost evaporator 70, whereby, when defrosting evaporator 70, controller 160 may be configured to close, e.g., zero percent (0%) open, freezer damper assembly 200 in order to prevent heat from entering freezer compartment 149.
As one skilled in the art will appreciate, the above described embodiments are used only for the purpose of explanation. Modifications and variations may be applied, other configurations may be used, and the resulting configurations may remain within the scope of the invention. For example, the refrigerator appliance 10 is provided by way of example only and aspects of the present subject matter may be incorporate into any one of a built-in refrigerator appliance, a stand-alone refrigerator appliance, a freezer appliance, or any other suitable multi-compartmental appliances.
Referring now to
As shown in
At (420), method 400 generally includes calculating, by controller 160, a new open area of freezer damper assembly 200 based on the target temperature state 300. As stated above, the target temperature state 300 may include both of the refrigerator target temperature of the refrigerating compartment 100 and the freezer target temperature of the freezer compartment 149. For example, when calculating the new open area of freezer damper assembly 200, the new open area of freezer damper assembly 200 may be calculated from the slope and the distance of the line between the current temperature state and the target temperature state. Additionally, when calculating the new open area of freezer damper assembly 200, the slope and the distance of the line between the current temperature state and the target temperature state may be used in conjunction with a look-up table or an equation to calculate the new open area.
At (430), method 400 generally includes adjusting, by controller 160, a position of the freezer damper assembly to the calculated new open area. In other words, freezer damper assembly 200 is adjusted to the calculated new open area, the respective cooling rate of refrigerating compartment 100 and freezer compartment 149 may be configured such that both refrigerating compartment 100 and freezer compartment 149 reach their respective target temperatures at the same time, e.g., refrigerating compartment 100 and freezer compartment 149 are simultaneously and efficiently cooled.
As may be seen from the above, a refrigerator appliance with a single evaporator, e.g., there is no other evaporator in the refrigerator appliance, may include an adjustable freezer fan cover. When a compressor of the refrigerator appliance is ON, a controller may calculate the slope and the distance of a line between a target temperature position and the current position, the target temperature position may include both of the refrigerator compartment and the freezer compartment temperatures. Based on the slope and the distance from the current position to the target position, the controller may adjust the open area (or angle) of the damper/freezer fan cover. As such, the refrigerator compartment and the freezer compartment may be cooled simultaneously, thus increasing the cooling efficiency of the refrigerator appliance.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.