Not Applicable
This invention in general relates to cam assemblies. More particularly to generally circular cams mounted on drive shafts wherein the arc of each of the cams is adjustable.
As is well known, a cam is a projecting part of a rotating wheel or shaft that strikes a lever at one or more points on its circular path. The cam can be a simple tooth or an eccentric disc or other shape that produces a smooth reciprocating motion in a follower which is a lever making contact with the cam. The cam can be seen as a device that translates movement from circular to reciprocating or sometimes oscillating.
Single cams and linear alignments of a plurality of interconnected cams are known and have been in wide use. Examples of machines which use such cam arrangements include machines to meter, mix and dispense substances. These machines utilize piston pumps to meter plural component, reactive liquids. The piston pumps are powered either directly by an air piston motor through connecting rods and fulcrum or by an electric motor driven shaft connected to a cam or cams Electric motor driven cams have been used for many years to reciprocate pumps in single or two component spray paint machines. However, utilizing multiple cams does not provide a means to infinitely vary the metering ratio of the two reactive liquids. Varying the ratio is needed to compensate for effects of different working conditions or when a different chemical system with a different ratio is required. The only method known is to exchange one of the cams for another cam made with a different hub location to produce a different arc and piston stroke, thereby providing a new fixed ratio. There remains a need for a system in which the effective arc of the individual cams can be changed without having to individually replace them in order to provide for a new fixed ratio.
All US patents and applications and all other published documents mentioned anywhere in this application are incorporated herein by reference in their entirety.
Without limiting the scope of the invention a brief summary of some of the claimed embodiments of the invention is set forth below. Additional details of the summarized embodiments of the invention and/or additional embodiments of the invention may be found in the Detailed Description of the Invention below.
In some embodiments, the invention provides adjustable arc cam assemblies that provide means to vary the volumetric output of a piston pump by changing the length of its stroke. The inventive cam assemblies use cams that can be infinitely adjusted by changing the position of its hub and therefore its arc. A shorter arc shortens the stroke of the pump. A longer arc lengthens the stroke.
The inventive aspect of the design of the present invention is employing an amplitude adjusting screw that has threads engaging the cam radially and having a head that is captured inside the center of the drive shaft. When the amplitude is adjusted to the desired setting, two clamping screws are tightened within opposing collars and the setting is thus fixed in place. The drive shaft can be keyed to the collars to take up torque. The keys within respective collars can be held therein by small set screws, respectively.
In at least one embodiment, the present invention is directed to a motor driven shaft, wherein the shaft has parallel flat sides, and a cam with an elongated hub bore, two slots on either side of the elongate hub bore, a threaded hole through the radius of the cam and intersecting the elongated hub bore and an adjusting screw inserted into the threaded hole. The cam is connected to the shaft by a set of collars. Screws can be used to attach the cam to the shaft through the slots in the cam. A set of locking screws can also be used to secure the collars to the shaft.
In at least one embodiment, the present invention is directed toward a cam assembly comprising a cam, a drive shaft and an adjustable screw. The cam includes a first side, a second side opposite the first side, an outer perimeter and a thickness between the first and second sides. The cam further has a first elongated bore through the first and second sides and the thickness of the cam, wherein the first elongated bore has a length radially oriented in the cam and a first end and a second end. The cam further has an elongated threaded hole extending from the outer perimeter to and being in communication with the first elongated bore. The drive shaft extends through the first elongated bore. The adjustment screw is within the elongated threaded hole and is engaged with the drive shaft, wherein the cam assembly is constructed and arranged such that the drive shaft can be adjustably positioned and fixedly secured relative to the cam at a plurality of positions along the length of the first elongated bore.
In at least one embodiment, the adjustment screw has a screw head at a first end, wherein the screw head has a radial cross-section perimeter. The radial cross-section perimeter of the screw head is larger than a radial cross-section of the elongated threaded hole. The drive shaft further has a transverse hole for receiving the screw head, such that when the drive shaft is fixedly secured to the cam, the screw head is positioned within the transverse hole in the drive shaft.
In at least one embodiment, the cam assembly can further have a second elongated bore through the first and second sides and the thickness of the cam and a third elongated bore through the first and second sides and the thickness of the cam. The second and third elongated bores radially run parallel to the first elongated bore and the first elongated bore is between the second and third elongated bores. The cam assembly can further have a first clamping screw and a second clamping screw, wherein the first clamping screw extends through the first retaining collar and the second elongated bore and engages the second retaining collar and wherein the second clamping screw extends through the first retaining collar and the third elongated bore and engages the second retaining collar.
In some embodiments, the cam assembly further can have a capturing plug inserted into the second opening of the transverse hole in a manner such that the screw head is trapped within the transverse hole in the drive shaft. The second opening of the transverse hole and the capturing plug are both threaded such that the capturing plug can be screwed into the second opening to secure the screw head in place within the drive shaft.
In at least one embodiment, the invention is directed toward a cam assembly having a plurality of cams, each cam having a first side, a second side opposite the first side, an outer perimeter and a thickness between the first and second sides. Each cam further has a first elongated bore through the first and second sides and the thickness of the cam, wherein the first elongated bore has a length radially oriented in the cam and a first end and a second end. Further, each cam can have an elongated threaded hole extending from the outer perimeter to and being in communication with the first elongated bore, wherein the length of the first elongated bore and the elongated threaded hole are linearly aligned. The cam assembly further includes a drive shaft extending through each of the first elongated bores and a plurality of adjustment screws, one adjustment screw being within the elongated threaded hole of each cam and engaged with the drive shaft. The cam assembly is constructed and arranged such that the drive shaft can be adjustably positioned and fixedly secured relative to each of the cams at a plurality of positions along the length of each first elongated bore. The drive shafts are linearly aligned and each drive shaft is interconnected with an adjacent drive shaft.
In at least one embodiment, the invention is directed toward an adjustable cam for use on a drive shaft. The adjustable cam has a first side, a second side opposite the first side, an outer perimeter and a thickness between the first and second sides. The adjustable cam further has a first elongated bore through the first and second sides and the thickness of the cam, wherein the first elongated bore has a length radially oriented in the adjustable cam and a first end and a second end. The adjustable cam further has an elongated threaded hole extending from the outer perimeter to and being in communication with the first elongated bore, wherein the length of the first elongated bore and the elongated threaded hole are linearly aligned.
The adjustable cam further can have a second elongated bore through the first and second sides and the thickness of the cam and a third elongated bore through the first and second sides and the thickness of the cam, wherein the second and third elongated bores radially run parallel to the first elongated bore and wherein the first elongated bore is between the second and third elongated bores. The adjustable cam can be in combination with an adjustment screw within the elongated threaded hole, wherein the adjustment screw can be adjustably positioned and fixedly secured relative to the cam at a plurality of positions along the length of the first elongated bore.
In at least some embodiments of the present invention, the adjustable cam of the present invention is in combination with a cam carriage within which the cam rotates on a drive shaft. The cam carriage can be engaged with one or more pistons such that the cam's rotating force is translated into a reciprocating force on the pistons. The present invention is further directed to a machine or a device which incorporates the disclosed adjustable cam and cam carriage assembly.
These and other embodiments that characterize the invention are pointed out with particularity in the claims annexed hereto and forming a part hereof However, for a better understanding of the invention, its advantages and objectives obtained by its use, reference can be made to the drawings which form a further part hereof and the accompanying descriptive matter, in which there are illustrated and described various embodiments of the invention.
A detailed description of the invention is hereafter described with specific reference being made to the drawings.
While this invention may be embodied in many different forms, there are described in detail herein specific embodiments of the invention. This description is an exemplification of the principles of the invention and is not intended to limit the invention to the particular embodiments illustrated.
For the purposes of this disclosure, like reference numerals in the Figures shall refer to like features unless otherwise indicated.
An embodiment of the inventive adjustable arc cam and drive shaft assembly is generally shown at 10 in
In the embodiment shown, the cam 14 further comprises an elongated bore 16 or drive shaft way 16 transversely oriented through the first side 13 and the second side 15. As better seen in
As shown in
In the embodiment shown in
As shown in
The first retaining collar 24a includes through holes 51 for receiving clamping screws 26 as well as tangs 35 to engage elongated bores or slots 32 in the cam 14. The second retaining collar 24b further includes threaded through holes 54 to receive the clamping screws 26.
In the embodiment shown, the retaining collars 24 are secured together by the clamping screws 26, which extend from one of the retaining collars 24a through slots or elongated bores 32 in the cam 14 and engage the other retaining collar 24b on the other side of the cam 14. As mentioned above, the retaining collars 24 also can include set screws 30 that can be tightened down in the threaded holes 43 onto keys 28 that are positioned in a key way 33 (a longitudinal groove in the rounded portion 27 of the drive shaft 12) and are positioned between the individual collars 24 and the drive shaft 12.
As can be seen, the screw head 36 is snuggly positioned within a slot or hole 41 within the drive shaft 12 and the connection between the screw head 36 and the adjustment screw 34 holds the end of the adjustment screw within the drive shaft 12. The cross-sectional or perimeter size of the slot or hole 41 within which the screw head 36 is positioned is greater than the cross-sectional size or perimeter of the threaded hole 18 within which the adjustment screw is positioned. The screw head 36 is in turn secured within the drive shaft 12 and supported by a capturing plug or retaining screw 40 that is driven up from the opposite side of the drive shaft 12 in a threaded hole 39.
In some embodiments, the cam assembly can include a plurality of the adjustable cams 14 on a single drive shaft 12. To illustrate a multiple cam arrangement,
In some embodiments, within systems that utilize piston action, the adjustable cams of the present invention can, individually when multiple cams are used, be positioned within a cam carriage 90 that is in connection with one or more pistons.
In the embodiment shown in
The cam 14 and drive shaft 12 assembly of the present invention can be used in place of non-adjustable cam assemblies in any type of device that utilizes such cams. Devices that utilize a single cam or multiple cams would be readily known to those skilled in the art. Such devices include, but are not limited to, two or more component spraying devices, such as paint spraying devices, and single or multiple component machines which are used to pour or spray substances. Examples of machines which use such cams include machines to meter, mix and dispense polyurethane and/or polyester elastomers, either foamed or un-foamed, epoxies and silicones. Such machines can be obtained from Tobin Manufacturing LLC, located at 370 Alabama Street, Suite L, Redlands, Calif. 92373 (http://www.tobinmanufacturing.com). Such devices may also be obtained from MIZCO, Inc., located at 35311 Cornet Way, Palm Desert, Calif. 92211-3027 (www.mizcoinc.com).
These machines utilize piston pumps to meter plural component, reactive liquids. The piston pumps are powered either directly by an air piston motor through connecting rods and fulcrum or by an electric motor driven shaft connected to a cam or cams Electric motor driven cams can also be used to reciprocate pumps in single or two component spray paint machines. Using the adjustable cams of the present invention to vary the ratios is advantageous when compensating for effects of ambient working conditions or when a different chemical system with a different ratio is required. With the adjustable cams, one can relocate the hub location to produce a different arc and piston stroke, thereby providing a new fixed ratio without having to individually replacing the cams.
A device that utilizes one or more of the present inventive cams typically includes, but is not limited to, a drive motor, a cam shaft, a transfer housing (rectangular box) that the cam(s) rotates within. The transfer housing is typically attached to and communicates with a shaft which in turn is attached to a pump piston that reciprocates in a tube. The pump pumps a liquid reactant through a hose to a dispense valve with multiple inlets which outlet into an attached dynamic or static mixer.
The present invention is also directed methods of adjusting the functioning arc of the above described adjustable cams 14 on the drive shaft 12 without having to remove the cam from the drive shaft on which it is mounted. The methods include adjusting the adjustment screw 34 to a position which corresponds to the desired arc. Prior to adjusting the clamping screws 26 may be loosened to ease movement of the drive shaft 12 within the cam 14 and later tightened after the desired positioning.
The materials of the inventive adjustable cam/drive shaft assemblies include suitable materials including, but not limited to, metals and plastics. Construction techniques will be readily apparent to one skilled in the art.
The above disclosure is intended to be illustrative and not exhaustive. This description will suggest many variations and alternatives to one of ordinary skill in this field of art. All these alternatives and variations are intended to be included within the scope of the claims where the term “comprising” means “including, but not limited to”. Those familiar with the art may recognize other equivalents to the specific embodiments described herein which equivalents are also intended to be encompassed by the claims.
Further, the particular features presented in the dependent claims can be combined with each other in other manners within the scope of the invention such that the invention should be recognized as also specifically directed to other embodiments having any other possible combination of the features of the dependent claims. For instance, for purposes of claim publication, any dependent claim which follows should be taken as alternatively written in a multiple dependent form from all prior claims which possess all antecedents referenced in such dependent claim if such multiple dependent format is an accepted format within the jurisdiction (e.g. each claim depending directly from claim 1 should be alternatively taken as depending from all previous claims). In jurisdictions where multiple dependent claim formats are restricted, the following dependent claims should each be also taken as alternatively written in each singly dependent claim format which creates a dependency from a prior antecedent-possessing claim other than the specific claim listed in such dependent claim below.
This completes the description of the preferred and alternate embodiments of the invention. Those skilled in the art may recognize other equivalents to the specific embodiment described herein which equivalents are intended to be encompassed by the claims attached hereto.