Adjustable bed system

Information

  • Patent Grant
  • 6735797
  • Patent Number
    6,735,797
  • Date Filed
    Monday, November 26, 2001
    23 years ago
  • Date Issued
    Tuesday, May 18, 2004
    21 years ago
Abstract
In one aspect of the invention, an adjustable bed system is contained within a truck sleeper compartment. The adjustable bed system includes: a base frame; an upper-body frame system and a lower-body frame system, with each frame system being pivotally attached at one end to the base frame and pivotable from a horizontal position to a position which is at an acute angle with the horizontal position; a first adjustable-linkage system adjustably connecting the upper-body frame system to the base frame; and a second adjustable-linkage system adjustably connecting the lower-body frame system to the base frame.
Description




BACKGROUND OF THE INVENTION




Field of Invention




This invention relates to adjustable beds and more particularly, to adjustable beds suitable for use in confined spaces. Such spaces may include, for example, truck sleeper compartments, recreational vehicles, and flat-top camper trailers.




Description of the Related Art




Many, if not most, of the world's long-haul trucks have not only a cab, but also a sleeper compartment adjacent the rear of the cab. Sleeper compartments offer several benefits to long-haul drivers and to employers of long-haul drivers. For example, a sleeping compartment enables a driver to pull off of a highway, stop driving, and sleep or relax almost anywhere at almost any time. A sleeping compartment also enables a driver to minimize his or her use of hotels and motels, thereby avoiding the impersonal nature and substantial cumulative cost associated with such lodgings. In addition, if two drivers share a truck at the same time, a sleeping compartment allows one driver to rest or sleep while the other driver drives the vehicle.




As economies around the world grow, more and more goods are being shipped via the trucking industry. In the United States alone, there are approximately 2,400,000 trucks with sleeper compartments. Moreover, approximately 120,000 new trucks with sleeper compartments are built in the United States each year.




In order to increase highway safety, many jurisdictions around the world have adopted, or will adopt, rules limiting the number of hours a driver may drive without taking a several-hour sleep break or rest break. Moreover, many of the newer regulations actually have reduced the number of hours of continuous driving time, relative to prior standards and regulations. Accordingly, in many jurisdictions, long-haul drivers are spending less time driving, while spending more time in their sleeping compartments.




The majority of the sleeping compartments in use today include a flat surface with a mattress or pad positioned on the surface. While many drivers find that this flat bunk-type surface is tolerable for napping or sleeping, they find that this set-up severely limits the ways in which these drivers are able to use this precious space. For example, many drivers want to be able to sit up at an angle in a sleeping compartment, in order to read, watch television or video tapes, work on a laptop computer, and the like. Because of the need to get more out of this limited space, drivers have come up with a relatively unsatisfactory “solution”. In further detail, a driver typically puts lots of pillows on the mattress or pad, and then adjusts or shifts the pillows in an attempt to achieve a desired level of support or incline. However, the bunched up pillows barely provide the desired level of support or incline; and if they do, the positioning is relatively short-lived, as the pillows move and shift, which leads to relatively frustrated drivers.




For better or for worse, the trucking industry in most countries cannot afford to have frustrated drivers. As noted briefly above, there is an increased customer demand for truck transportation. Accordingly, there has been a corresponding increase in the demand for truck drivers. However, because of a relatively tight labor force in many of the industrialized countries, there is a shortage of drivers. Accordingly, the trucking industry in these areas wants to do what it can to both retain existing drivers and attract new drivers.




The conventional, flat, bunk-type surfaces found in most sleeping compartments also do little to alleviate specific health problems. For example, many doctors recommend that, while napping or sleeping, a person should have his or her upper body in an elevated position in order to alleviate respiratory problems such as asthma, sleep apnea, snoring, and emphysema. Many doctors also recommend keeping the upper body in an elevated position while resting or sleeping in order to ease symptoms with a hiatal hernia and with acid-reflex syndrome. In addition, many doctors recommend maintaining the legs in an elevated position while sleeping or resting, in order to improve circulation in the legs and to inhibit swelling of the legs. While these health issues are not new, they are becoming more important as truck drivers and employers become more health-conscious and recognize the impact of health on personal happiness and productivity.




Richter, Jr., U.S. Pat. No. 4,669,139 discloses a rather elaborate, air-powered, air-cushioned, multi-positional, reclining sleeper bed. This air-powered bed includes a pair of vertically-oriented air springs, with each air spring being made of a deformable material surrounded by a steel coil and being connected to the compressed air system of the truck. Apparently, however, the number of sleeper compartments which incorporate such compressed-air-driven systems are relatively few. This may be due, for example, to factors such as weight, bulk, cost, installation difficulty and/or relative ease of adjustment.




Accordingly, what is needed is an adjustable bed which is: durable, yet lightweight; non-bulky; inexpensive; easy to install; and easy to adjust.




SUMMARY OF THE INVENTION




The invention addresses the limitations discussed above by providing an adjustable bed system which is made of durable, yet lightweight, relatively inexpensive materials. In addition, the adjustable bed system has relatively few components, making the system non-bulky and easy to install. Also, the system design allows a driver to easily adjust various portions of the bed from a horizontal position to any of a number of different inclined positions, thereby allowing the driver to elevate his or her upper body and/or lower body as desired.




One aspect of the invention is directed to an adjustable bed system contained within a truck sleeper compartment. This adjustable bed system includes a base frame, an upper-body frame system, a lower-body frame system, a first adjustable-linkage system adjustably connecting the upper-body frame system to the base frame, and a second adjustable-linkage system adjustably connecting the lower-body frame system to the base frame. The upper-body frame system is pivotably attached at one end to the base frame, and is pivotable from a horizontal position to a position which is at an acute angle with the horizontal position. The lower-body frame system also is pivotably attached at one end to the base frame, and is pivotable from a horizontal position to a position which is at an acute angle with the horizontal position.




Another aspect of the invention is directed to an adjustable bed system in which the base frame has oppositely-disposed first and second side-members. The first side-member includes an upper section pivotally connected to a lower section, and the second side-member likewise includes an upper section pivotally connected to a lower section. This pivoting feature enables the base frame to be “collapsed”, or folded over on itself, when the bed system is in a partially-assembled state.




In a further aspect, the upper-body frame system may include first and second frame-elements, with each frame-element being pivotably attached at one end to the base frame. Also, the base frame may have oppositely-disposed first and second side-members, with the upper-body frame-system first frame-element being attached at one end to the first side-member, and the upper-body frame system second frame-element being attached at one end to the second side-member.




In yet another aspect, the first adjustable-linkage may include first and second telescoping-fittings, with each fitting having a plurality of user-selectable settings, whereby a user may selectively adjust the length of the fitting. The first fitting telescopically connects the upper-body frame-system first frame-element to the first side-member, and the second fitting telescopically connects the upper-body frame system second-element to the second side-member.




In another aspect of the invention, the lower-body frame system may include first and second frame-elements, with each frame-element being pivotally attached at one end to the base frame. Also, the base frame may include oppositely-disposed first and second side-members, with the lower-body frame-system first-frame element being attached at one end to the first side-member, and the lower-body frame-system second frame-element being attached at one end to the second side-member.




In yet a further aspect, the second adjustable-linkage system may include first and second telescoping-fittings, with each fitting having a plurality of user-selectable settings, whereby a user may selectively adjust the length of the fitting. The first fitting telescopically connects the lower-body frame-system first frame-element to the first side-member, and the second fitting telescopically connects the lower-body frame-system second frame-element to the second side-member.




In yet another aspect, the adjustable bed system, according to the principles of the invention, may further include an upper-body support surface attached to the upper-body frame system, as well as a lower-body support surface attached to the lower-body frame system. In addition, if desired, the adjustable bed system may have a middle support surface, with the middle support surface being attached to the base frame and positioned between the upper-body frame system and the lower-body frame system.




In an additional aspect, the adjustable bed system may be provided in combination with a mattress or pad which is constructed and arranged for positioning on the adjustable bed system.











Additional aspects and advantages of the present invention will become readily apparent from viewing the drawings and reading the detailed description of the drawings.




BRIEF DESCRIPTION OF THE DRAWINGS




The accompanying drawings, which are incorporated in, and constitute a part of, this specification, illustrate embodiments of the invention, and, together with the general description of the invention given above, and the detailed description of the drawings given below, serve to explain the principles of the invention.





FIG. 1

is a perspective view of an adjustable bed system in combination with a truck sleeper compartment of a truck-trailer rig;





FIG. 2

is a perspective view of the version of the adjustable bed system shown in

FIG. 1

;





FIG. 3

is a perspective view of another version of the adjustable bed system;





FIG. 4

is a perspective view of a further version of the adjustable bed system; and





FIG. 5

is a perspective view of yet another version of the adjustable bed system.











DETAILED DESCRIPTION OF THE DRAWINGS




As shown in

FIG. 1

, a version of the adjustable bed system


10


is positioned on a flat support surface


12


of a truck sleeper compartment


14


, and a mattress


15


is positioned on the adjustable bed system


10


. The truck sleeper compartment


14


and a truck cab


16


are mounted on a chassis


18


, and a trailer


20


is attached to the truck, thereby forming a truck-trailer rig. The particular adjustable bed system


10


shown in

FIGS. 1 and 2

includes a base frame


22


, an upper-body frame system


24


, a lower-body frame system


26


, a first adjustable-linkage system


28


, and a second adjustable-linkage system


30


. In further detail, each of the upper-body and lower-body frame systems


24


,


26


is pivotally attached at one end to the base frame


22


, and is pivotable from a horizontal position to a position which is at an acute angle with the horizontal position. The first adjustable-linkage system


28


adjustably connects the upper-body frame system


24


to the base frame


22


, and the second adjustable-linkage system


30


adjustably connects the lower-body frame system


26


to the base frame


22


.




As best seen in

FIG. 2

, the base frame


22


is made up of a first rectangular-frame subassembly


32


pivotally connected to a second rectangular-frame subassembly


34


. The first subassembly


32


has a longitudinal upper section


36


and a longitudinal upper section


38


spaced apart from the upper section


36


, with each of these upper sections


36


,


38


having a header end


40




a,b


and an inner end


42




a,b


. The upper sections


36


,


38


are connected at their header ends


40




a,b


by a transverse header member


44


, and at their inner ends


42




a,b


by a transverse inner member


46


, thereby forming the first rectangular frame subassembly


32


. The second rectangular-frame subassembly


34


similarly has a longitudinal lower section


48


and a longitudinal lower section


50


spaced apart from the lower section


48


, with each lower section


48


,


50


having a footer end


52




a,b


and an inner end


54




a,b


. The footer ends


52




a,b


are connected to each other by a transversely-extending footer member


56


, and the inner ends


54




a,b


are connected to each other by a transversely-extending inner member


58


, thereby forming the second rectangular frame subassembly


34


.




The pivoting feature of the base frame


22


is created by orienting the inner member


46


of the first subassembly


32


adjacent, and parallel to, the inner member


58


of the second subassembly


34


. In addition, the inner ends


42




a


,


54




a


of the first and second subassembly upper and lower sections


36


,


48


are pivotally connected using a linking element


60


, and the inner ends


42




b


,


54




b


of the first and second subassembly upper and lower sections


38


,


50


are pivotally connected by a similar linking element (not shown). This pivoting feature of the invention provides several benefits. For example, when an adjustable bed system


10


is shipped, it typically is shipped without the various support surfaces (discussed in detail below) attached to either the base frame


22


or the upper-body and lower-body frame systems


24


,


26


of the adjustable bed system


10


. Accordingly, the base frame


22


may be “collapsed”, or folded over upon itself, so that it is shorter in length. This is a tremendous benefit, not only during the shipping process, but also during the assembly process. In particular, this feature enables a truck driver or other installer to single-handedly bring the base frame


22


, in its collapsed state, into the truck sleeper compartment, and then proceed to “unfold” the frame


22


, and continue the installation process.




As seen in

FIG. 2

, the base frame


22


is shown in its unfolded, or fully opened position. This Figure illustrates that the upper section


36


of the first frame subassembly


32


, the lower section


48


of the second frame subassembly


34


, and the linking element


60


combine to form a longitudinal first side-member


62


of the base frame


22


. In addition, the Figure shows that the upper section


38


of the first frame subassembly


32


, the lower section


50


of the second frame subassembly


34


, and the linking element (not shown) combine to form a longitudinal second side-member


64


of the base frame


22


.




As shown in

FIG. 2

, the first and second frame subassemblies


32


,


34


are formed of angle elements, with the angle elements being secured to each other using any conventional method (not shown). The first frame subassembly


32


further includes a corner brace


66




a


connecting the upper section


36


to the header member


44


, and a corner brace


66




b


connecting the upper section


38


to the header member


44


, with these corner braces


66




a,b


adding strength and rigidity to the first frame subassembly


32


. The first frame subassembly


32


also has a longitudinally-oriented angle element


68




a


secured to the upper section


36


adjacent the section's inner end


42




a


, and a similar angle element


68




b


connected to the upper section


38


adjacent that section's inner end


42




b.






The second frame subassembly


34


has a pair of corner braces


66




c,d


, with the brace


66




c


connecting the lower section


48


to the footer member


56


, and the brace


66




d


connecting the lower section


50


to the footer member


56


. The second frame subassembly


34


further has an angle element


70




a


connected to the lower section


48


adjacent the section's inner end


54




a


, and a similar angle element


70




b


connected to the lower section


50


adjacent that section's inner end


54




b


. As seen in

FIG. 2

, and discussed in further detail below, the angle elements


68


,


70


connected to the first and second frame subassemblies


32


,


34


adjacent the subassembly inner ends


42


,


54


may be used to releasably attach a middle support surface


88


to the base frame


22


.




The upper-body frame system


24


includes first and second frame elements


72




a,b


, with the first frame element


72




a


being pivotally attached at one end to the upper section


36


of the first frame subassembly


32


, and the second frame element


72




b


being pivotally attached at one end to the upper section


38


of the first frame subassembly


32


. As shown, each frame element


72




a,b


is an angle element, thereby readily providing points of attachment for the first adjustable-linkage system


28


and the upper-body support surface


76


, both of which are discussed in further detail below.




The first adjustable-linkage system


28


includes first and second telescoping fittings


74




a,b


, with each fitting having a plurality of user-selectable settings, whereby a user may selectively adjust the length of the fitting. The first fitting


74




a


telescopically connects the upper-body frame-system first frame-element


72




a


to the upper section


36


of the base frame


22


, and the second fitting


74




b


telescopically connects the upper-body frame-system second-frame element


72




b


to the upper section


38


of the base frame


22


. With an upper-body support surface


76


releasably fastened to the first and second frame elements


72




a,b


of the upper-body frame system


24


, a user easily may adjust the angle of incline of the upper-body support surface


76


between a horizontal position and any of a number of acute angle positions.




With regard to the telescopic fittings


74




a,b


, if desired, any of the telescopic fittings made by Franko Co. (also referred to as Mobelbeschlage or Franke GmbH & Co. KG) of Balingen, Germany, and often referred to by the product name “Rastomat”, may be used. One particular example is the Rastomat telescopic fitting which offers six different incline settings in addition to a retracted, horizontal position.




Each Rastomet telescoping fitting includes an inner frame which is telescopically received within an outer frame. In use, as a driver or other user increases the acute angle of the upper-body support surface


76


or the lower-body support surface


80


relative to a horizontal orientation, the length of the fitting increases as the inner frame begins to telescope outward along the longitudinal axis of the fitting. The inner frame includes a spring-loaded latch toward its inner end, with the latch including a transversely-extending projecting pin. As the fitting is elongated, the pin engages one of a series of detents in a track on each sidewall of the outer frame, thereby enabling a user to selectively adjust the angle of incline.




Once a user selects a particular incline position, the fitting will allow a user to increase the angle of incline to any of the various user-selectable positions. In order to decrease the length of the fitting, and therefore the angle of incline, a user simply may increase the angle of incline slightly, such that the pin raises up and out of the given detent and onto the main track wall. So long as the user does not increase the angle of incline such that the pin engages a subsequent detent, the user may lower the upper-body and/or lower-body support surface(s). In doing so, the user causes the pin to engage a recess in a plastic spacer, which compresses the spring of the spring-loaded latch, and maintains the pin in a non-engaging position. The spacer is located in the interior space of the outer frame, and is slidingly connected to the inner frame.




Although the fitting may be operated as described above, a user may find that, in returning the upper-body or lower-body support surface


76


,


80


to a horizontal position, or to a less-inclined position, it is easiest simply to fully incline the upper-body or lower-body support surface


76


,


80


, allow the surface to return to its horizontal position, and then, if desired, elevate the support surface to a different position.




The lower-body frame system


26


includes first and second frame-elements


78




a,b


, with each frame element


78




a,b


being pivotally attached at one end to the base frame


22


. As shown, these frame elements


78




a,b


are angle elements, thereby providing multiple surfaces for easy attachment of the second adjustable-linkage system


30


and lower-body support surface


80


, both of which are discussed in further detail below.




The second adjustable-linkage system


30


includes first and second telescopic-fittings


82




a,b


, with each fitting having a plurality of user-selectable settings, whereby a user may selectively adjust the length of the fitting. The first fitting


82




a


telescopically connects the lower-body frame-system first frame-element


78




a


to the lower section


48


of the base frame


22


, and the second fitting


82




b


telescopically connects the lower-body frame-system second frame-element


78




b


to the lower section


50


of the base frame


22


. A lower-body support surface


80


is releasably fastened to the first and second frame elements


78




a,b


, with the lower-body support surface


80


including a mattress retainer


84


at the footer end


86


of the support surface


80


, and attached to the support surface


80


along its lower-facing side (not shown).




If desired, the first and second telescoping-fittings


82




a,b


of the second adjustable-linkage system


30


may be “Rastomat” telescoping fittings made by Franko Co. of Balingen, Germany, as described in detail above in connection with the fittings


74




a,b


of the first adjustable-linkage system


28


. For example, a Rastomat fitting having five user-selectable incline positions, in addition to a horizontal position, may be used.




As shown in

FIG. 2

, the middle support surface


88


, which is releasably attached to the base frame


22


, provides several functions. For example, it provides a support surface which remains in a horizontal orientation throughout the use of the adjustable bed system


10


. In addition, the middle support surface


88


adds strength and rigidity to the adjustable bed system


10


when it is securely fastened to the first and second frame subassemblies


32


,


34


, because it prevents the pivotally-connected subassemblies from being folded over onto one another. If desired, the surface


88


may be attached to the frame


22


via the angle elements


68


,


70


.




If desired, the header-end


90


of the upper-body support surface


76


and/or the footer-end


86


of the lower-body support surface


80


may be provided with one or more handles, straps, or the like, thereby allowing a user to easily raise or lower the respective support surfaces


76


,


80


, even when a mattress


15


(see

FIG. 1

) or sleeping pad is positioned on the adjustable bed system


10


, and even when the bed system


10


is positioned in a tight space, such as a truck sleeper compartment


14


.




In making the adjustable bed system, any suitable materials may be used, as will be appreciated by one of ordinary skill in the art upon reading this specification. For example, if desired, angle elements made of angle iron may be used to form the first and second frame assemblies, as well as the upper-body and lower-body frame systems. Other non-limiting examples of materials for use in making such components include wood and plastic. Holes may be punched, drilled, or otherwise formed in these materials, as understood by those of ordinary skill. In addition, the materials may be secured to each other using any suitable fastening technique, including, for example, riveting, bolting, welding and/or adhesive bonding.




If desired, the upper-body and lower-body frame systems may be pivotally attached to the base frame using nuts and bolts, as well as plastic spacers or bushings, with the plastic bushings assisting in providing a smooth pivoting movement. In addition, the first and second adjustable-linkage systems may be connected to their respective upper-body and lower-body frame systems and base frame also using nuts, bolts, and plastic spacers or bushings, thereby further facilitating a smooth motion as the angle of incline of the upper-body support surface and/or lower-body support surface is adjusted by a user. If desired, a clinch nut may be used in place of a conventional nut, wherever a nut-and-bolt system is used to connect a component to an angle element. In such a case, the clinch nut is fused onto the angle element, as will be understood by those of ordinary skill.




As with the other components of the adjustable bed system, the various support surfaces may be made of any suitable material, as will be appreciated by one of ordinary skill in the art. Non-limiting examples include wood, plastic, metal, and combinations thereof. If desired, each of the upper-body, middle, and lower-body support surfaces may be made of one-half inch, seven laminate, cabinet-grade plywood. This material is extremely durable, relatively lightweight, and relatively inexpensive. Typically, holes are drilled in each of the support surfaces, so that the surfaces may be releasably attached to their corresponding frames using a nut-and-bolt fastening system. In addition, if desired, bumpers may be installed on the adjustable bed system. For example, bumpers may be positioned on the base frame and/or the lower surface of the upper-body, middle, and/or lower body support surfaces, such that the lower surface of one or more of the support surfaces contacts the bumper(s) directly, instead of contacting the base frame directly. As shown in

FIG. 2

, bumpers may be positioned along the header member


44


and footer member


56


, as at


92


. If desired, the bumpers may be made of a resilient material, such as rubber or the like.




In making the adjustable bed system, it may be beneficial to: assemble the base frame; assemble the upper-body and lower-body frame systems and attach them to the base frame; and assemble the first and second adjustable-linkage systems, and attach them to the upper-body and lower-body frame systems, and to the base frame. However, it may be beneficial not to releasably fasten the various support surfaces to the upper-body and lower-body frame system and the base frame. In this fashion, the first and second frame subassemblies may be folded together for easy shipping. These few components then may be shipped in a relatively compact shipping container, and the driver or other installer easily may assemble the components to form the adjustable bed system.




With reference to

FIG. 3

, another version of the adjustable bed system


110


, in accordance with the principles of the invention, includes a base frame


122


, an upper-body frame system


124


, a lower-body frame system


126


, a first adjustable-linkage system


128


, a second adjustable-linkage system


130


, an upper-body support surface


176


releasably attached to the upper-body frame system


124


, and a lower-body support surface


180


releasably attached to the lower-body frame system


126


. Because this version of the invention is quite similar to the one shown in

FIG. 2

, only the features of the adjustable bed system


110


which differ from the adjustable bed system


10


of

FIG. 2

are described in detail. These distinctions include: the base frame


122


; the absence of a middle support surface; the lower-body frame system


126


; and the lower-body support surface


180


.




As seen in

FIG. 3

, the rectangular base frame


122


includes a first frame subassembly


132


and a second frame subassembly


134


. However, these two subassemblies


132


,


134


are not independent, pivotally-connected rectangles. Instead, they are substantially “U-shaped”, with the subassemblies


132


,


134


being joined together at the upper ends of the respective “U”s. The first frame subassembly


132


has a longitudinal upper section


136


and a longitudinal upper section


138


spaced apart from the section


136


, with each of these sections


136


,


138


having a header end


140




a, b


and an inner end


142




a, b


. The sections


136


,


138


are connected at their header ends


140




a, b


by a transverse header member


144


, thereby forming the subassembly


132


. The second frame subassembly


134


, similarly has a longitudinal lower section


148


spaced apart from a longitudinal lower section


150


, with each section


148


,


150


having a footer end


152




a, b


and an inner end


154




a, b


. The footer ends


152




a, b


are connected to each other by a transversely-extending footer member


156


, thereby forming the subassembly


134


.




As shown, the inner ends


142




b


,


154




b


are positioned in abutting relationship with one another, and are firmly connected together using a length of angle element


112


which spans both ends


142




b


,


154




b


. In addition, the inner ends


142




a


,


154




a


are positioned in abutting relationship with one another, and are firmly connected together using a length of angle element (not shown) which spans both ends


142




a


,


154




a


. Both the inner ends


142


,


154


and the corresponding angle elements


112


include holes for receiving nuts and bolts, which may be used to securely fasten the two frame subassemblies


132


,


134


. In this fashion, the two subassemblies


132


,


134


may remain in an unattached state for shipping purposes, thereby enabling the adjustable system


110


to be shipped more easily, and enabling a driver or other installer to bring the components into a sleeper compartment for final assembly of the adjustable bed system


110


.




Rather than having three support surfaces, the adjustable bed system


110


shown has two support surfaces, an upper-body support surface


176


and a lower-body support surface


180


. Given this design, the lower-body frame system


126


is pivotally attached at one end to the first frame subassembly


132


, as opposed to the second frame subassembly


134


as is done with the adjustable bed system


10


shown in FIG.


2


. If desired, and as shown in

FIG. 3

, the first and second-frame elements


178




a,b


of the lower-body frame system


126


may be somewhat longer than those


78




a, b


of the adjustable bed system


10


of FIG.


2


. Also, as shown, the surface


180


is longer than the surface


80


of the system


10


.




With reference to

FIG. 4

, another version of the adjustable bed system


210


is shown, with the system


210


being nearly identical to the system


10


in FIG.


2


. Because the version


210


of the invention is so similar to the system


10


shown in

FIG. 2

, only the features of the adjustable bed system


210


which differ from the adjustable bed system


10


are described in detail. In particular, the system


210


does not include the linking elements


60


of the system


10


. Instead, the first subassembly


32


is connected directly to the second subassembly


34


by fastening the transverse inner member


46


directly to the transversely-extending inner member


58


. Any suitable fastening technique may be used, with one example being a plurality of nut-and-bolt assemblies, as at


94


.




Accordingly, with the system


210


, the base frame


222


does not have the pivoting feature found in the base frame


22


. In addition, the longitudinal first side-member


262


of the base frame


222


is formed by the combination of the upper section


36


of the first frame subassembly


32


and the lower section


48


of the second frame subassembly


34


. Likewise, the longitudinal second side-member


264


of the base frame


222


is formed by the combination of the upper section


38


of the first frame subassembly


32


and the lower section


50


of the second frame subassembly


34


.




The adjustable bed system


210


offers several benefits. For example, if desired, the first and second frame subassemblies


32


,


34


may be fastened to each other at the end-user location, thereby allowing for more-compact shipping to the end user. In addition, the direct connection of the transverse inner member


46


to the transversely-extending inner member


58


assists in enhancing the overall rigidity of the base frame


222


. The remainder of the system


210


may be assembled as described above in connection with the system


10


.




With reference to

FIG. 5

, another version of the adjustable bed system


310


has an upper-body support surface formed by a plurality of slats


376


, and a lower-body support surface formed by a plurality of slats


380


. This system


310


further includes a base frame


322


, an upper-body frame system


324


, a lower-body frame system


326


, a first adjustable-linkage system


328


, and a second adjustable-linkage system


330


. In further detail, each of the upper-body and lower-body frame systems


324


,


326


is pivotally attached at one end to the base frame


322


, and is pivotable from a horizontal position to a position which is at an acute angle with the horizontal position. The first adjustable-linkage system


328


adjustably connects the upper-body frame system


324


to the base frame


322


, and the second adjustable-linkage system


330


adjustably connects the lower-body frame system


326


to the base frame


322


.




The rectangular base frame


322


includes a first frame subassembly


332


and a second frame subassembly


334


. Each subassembly


332


,


334


is substantially “U-shaped”, with the subassemblies


332


,


334


being joined together at the upper ends of the respective “U”. The first frame subassembly


332


has a longitudinal upper section


336


and a longitudinal upper section


338


spaced apart from the upper section


336


, with each of these upper sections


336


,


338


having a header end


340




a,b


and an inner end


342




a,b


. The upper sections


336


,


338


are connected at their header ends


340




a,b


by a transverse header member


344


. The second frame subassembly


334


similarly has a longitudinal lower section


348


and a longitudinal lower section


350


spaced apart from the lower section


348


, with the lower section


348


having a footer end


352




a


and an inner end


354




a


, and the lower section


350


having a footer end (not shown) and an inner end


354




b


. The footer ends


352


are connected to each other by a transversely-extending footer member


356


. As shown, the inner ends


342




a


,


354




a


are positioned in abutting relationship with one another, and are firmly connected together using a connector plate


312


which spans both ends


342




a


,


354




a


. In addition, the inner ends


342




b


,


354




b


are positioned in abutting relationship with one another and are firmly connected together using a connector plate (not shown) which spans both ends


342




b


,


354




b


. Both the inner ends


342


,


354


and the corresponding connector plates include holes for receiving nuts and bolts, which may be used to securely fasten the two frame subassemblies


332


,


334


. In this fashion, the two subassemblies


332


,


334


may remain in an unattached state for shipping purposes, thereby enabling the adjustable system


310


to be shipped more easily, and enabling a driver or other installer to bring the components into a sleeper compartment for final assembly of the adjustable bed system


310


. When the first and second frame subassemblies


332


,


334


are positioned in abutting relationship, as described immediately above, upper section


336


and lower section


348


combine to form a longitudinal first side-member


362


of base frame


322


, and upper section


338


and lower section


350


combine to form a longitudinal second side-member


364


of base frame


322


.




The upper-body frame system


324


includes first, second, and third frame elements


372




a,b,c


, with the first frame element


372




a


being pivotally attached at one end to the upper section


336


of the first frame subassembly


332


, and the second frame element


372




b


being pivotally attached at one end to the upper section


338


of the first frame subassembly


332


. The third frame element


372




c


connects the first and second frame elements


372




a,b


adjacent their outer ends, thereby assisting in forming a strong upper-body frame system


324


.




The first adjustable-linkage system


328


includes first and second telescoping fittings


374




a,b


, with each fitting having a plurality of user-selectable settings, whereby a user may selectively adjust the length of the fitting. The first fitting


374




a


telescopically connects the upper-body frame-system first frame-element


372




a


to the upper section


336


of the base frame


322


; and the second fitting


374




b


telescopically connects the upper-body frame-system second-frame element


372




b


to the upper section


338


of the base frame


322


. If desired, the telescopic fittings


374




a,b


may be fittings made by Franko Co. of Balingen, Germany, as described in detail above.




The lower-body frame system


326


includes first, second, and third frame-elements


378




a,b,c


, with each of the first and second frame elements


378




a,b


being pivotally attached at one end to the base frame


322


. The third frame element


378




c


extends transversely between the first and second frame elements


378




a,b


, and connects these elements


378




a,b


at their outer ends, thereby assisting in providing a strong lower-body frame system


326


.




The second adjustable-linkage system


330


includes a first telescopic fitting


382




a


and a second telescopic fitting (not shown), with each fitting having a plurality of user-selectable settings, whereby a user may selectively adjust the length of the fitting. The first fitting


382




a


telescopically connects the lower-body frame-system first-element


378




a


to the lower section


348


of the base frame


322


; and the second telescopic fitting (not shown) connects the lower-body frame-system second-element


378




b


to the lower section


350


of the base frame


352


. If desired, the telescopic fittings of the second adjustable-linkage system


330


may be fittings made by Franko Co. as described in detail above.




As noted briefly above, the upper-body support surface is formed by a plurality of slats


376


, and the lower-body support surface is formed by a plurality of slats


380


. In further detail and as shown in

FIG. 5

, the slats


376


extend transversely between, and are connected to, the first and second frame elements


372




a,b


. In a similar fashion, the slats


380


extend transversely between, and are connected to, the first and second frame elements


378




a,b


. In addition, each of the slats


376


,


380


is slightly bowed in a convex orientation relative to the corresponding first and second frame elements


372




a,b


and


378




a,b


. This bowed feature provides an added degree of resilience to the upper-body and lower-body support surfaces provided by the slats


378


,


380


.




The adjustable bed system


310


may be made using conventional methods and materials. For example, if desired, the base frame


322


, upper- and lower-body frame systems


324


,


326


, and slats


376


,


380


may be made of one or more grades of multi-laminate plywood. In this fashion, the adjustable bed system


310


is not only durable, but also extremely light in weight, a factor which is particularly beneficial in the trucking industry. If desired, the connector plates may be metal plates which are screwed or otherwise fastened to the base frame. Also, if desired, and as described in detail above in connection with the adjustable bed system


10


shown in

FIG. 2

, the telescopic fittings


374


,


382


may be attached to the various components of the system


310


using fasteners such as nuts and bolts or the like, either with or without plastic bushings or spacers. In addition, the pivoting ends of the upper-body and lower-body frame systems


324


,


326


may be formed and attached to the base frame


322


using conventional hardware, such as nuts and bolts, with or without plastic spacers or bushings.




Another version of the adjustable bed system is an electrically-powered adjustable bed system (not shown). In this version, the system may use a 12-volt, direct-current power source, which is the conventional power source used in truck cabs and sleeper compartments. If desired, the adjustable bed system may be programmed so that it “remembers” either user-defined or factory-defined pre-settings for the adjustable support surfaces. In addition, the system may have a wireless or wired remote control unit, and may have one or more massage motors installed adjacent the upper-body, middle, and/or lower-body support sections.




While the invention has been illustrated by a description of various versions, and while the illustrative versions have been described in considerable detail, the inventor does not intend to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications readily will appear to those of ordinary skill in the art. The invention, in its broader aspects, is therefore not limited to the specific details, representative apparatus and methods, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of the inventors' general inventive concept.



Claims
  • 1. In combination with a truck sleeper compartment, an adjustable bed system contained within the truck sleeper compartment, the adjustable bed system comprising:a base frame; an upper-body frame system pivotally attached at one end to the base frame and pivotable from a horizontal position to a position at an acute angle with the horizontal position; a lower-body frame system pivotally attached at one end to the base frame and pivotable from a horizontal position to a position at an acute angle with the horizontal position; a first adjustable-linkage system adjustably connecting the upper-body frame system to the base frame; and a second adjustable-linkage system adjustably connecting the lower-body frame system to the base frame, wherein the base frame includes a first frame subassembly and a second frame subassembly, each of the first and second frame subassemblies having a longitudinal section, a spaced-apart longitudinal section, and a transverse member connecting the longitudinal section and the spaced-apart longitudinal section.
  • 2. The combination of claim 1 wherein each of the longitudinal sections and the spaced-apart longitudinal sections has an inner end, with the longitudinal-section inner ends being adjacent each other, and the spaced-apart longitudinal-section inner ends being adjacent each other.
  • 3. The combination of claim 2 wherein the longitudinal sections are fastened to each other using a connector element, and the spaced-apart longitudinal sections are fastened to each other using a connector element.
  • 4. In combination with a truck sleeper compartment, an adjustable bed system contained within the truck sleeper compartment, the adjustable bed system comprising:a base frame; an upper-body frame system pivotally attached at one end to the base frame and pivotable from a horizontal position to a position at an acute angle with the horizontal position; a lower-body frame system pivotally attached at one end to the base frame and pivotable from a horizontal position to a position at an acute angle with the horizontal position; a first adjustable-linkage system adjustably connecting the upper-body frame system to the base frame; and a second adjustable-linkage system adjustably connecting the lower-body frame system to the base frame, wherein the base frame includes oppositely disposed first and second side members, each side member including an upper section pivotally connected to a lower section, whereby the base frame may be collapsed.
  • 5. In combination with a truck sleeper compartment, an adjustable bed system contained within the truck sleeper compartment, the adjustable bed system comprising:a base frame; an upper-body frame system pivotally attached at one end to the base frame and pivotable from a horizontal position to a position at an acute angle with the, horizontal position; a lower-body frame system pivotally attached at one end to the base frame and pivotable from a horizontal position to a position at an acute angle with the horizontal position; a first adjustable-linkage system adjustably connecting the upper-body frame system to the base frame; and a second adjustable-linkage system adjustably connecting the lower-body frame system to the base frame, wherein the upper-body frame system includes first and second frame elements, each frame element pivotally attached at one end to the base frame, and wherein the base frame includes oppositely-disposed first and second side-members, the upper-body frame-system first frame-element attached at one end to the first side-member, and the upper-body frame-system second frame-element attached at one end to the second side-member.
  • 6. The combination of claim 5 wherein the first adjustable-linkage system includes first and second telescoping-fittings, each fitting having a plurality of user-selectable settings, whereby a user may selectively adjust the length of the fitting, the first fitting telescopically connecting the upper-body frame-system first frame-element to the first side-member, and the second fitting telescopically connecting the upper-body frame-system second frame-element to the second side-member.
  • 7. In combination with a truck sleeper compartment, an adjustable bed system contained within the truck sleeper compartment, the adjustable bed system comprising:a base frame; an upper-body frame system pivotally attached at one end to the base frame and pivotable from a horizontal position to a position at an acute angle with the horizontal position; a lower-body frame system pivotally attached at one end to the base frame and pivotable from a horizontal position to a position at an acute angle with the horizontal position; a first adjustable-linkage system adjustably connecting the upper-body frame system to the base frame; and a second adjustable-linkage system adjustably connecting the lower-body frame system to the base frame, wherein the lower-body frame system includes first and second frame-elements, each frame element pivotally attached at one end to the base frame, and wherein the base frame includes oppositely-disposed first and second side-members, the lower-body frame-system first frame-element attached at one end to the first side-member, and the lower-body frame-system second frame-element attached at one end to the second side-member.
  • 8. The combination of claim 7 wherein the second adjustable-linkage system includes first and second telescoping-fittings, each fitting having a plurality of user-selectable settings, whereby a user may selectively adjust the length of the fitting, the first fitting telescopically connecting the lower-body frame-system first frame-element to the first side-member, and the second fitting telescopically connecting the lower-body frame-system second frame-element to the second side-member.
CROSS-REFERENCE TO RELATED APPLICATION

This application claims the benefit of the filing date of Provisional U.S. Patent Application No. 60/253,065 entitled “Adjustable Bed System” and filed on Nov. 24, 2000. The entire disclosure of Provisional U.S. Application No. 60/253,065 is incorporated into this application by reference.

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4541134 Black et al. Sep 1985 A
4586492 Manahan May 1986 A
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Provisional Applications (1)
Number Date Country
60/253065 Nov 2000 US