Embodiments of the present invention relate in general to the ornamental and utilitarian features for a device normally used in the field of construction for associating (“setting”) an attachment-element (such as a joist hanger) with a support surface such as a ledger board.
When constructing buildings, it is often necessary to associate two pieces of material and such task is often performed using some type of specialized hardware or attachment-element. For wood buildings, for example, it is often necessary to associate two pieces of lumber such as a joist board to a ledger board. For such tasks, attachment-elements (such as joist hangers) are often used.
Joist hangers come in many sizes to support different dimensional sizes of lumber and joists. When building a deck, for example, the prior art method of associating a joist to a ledger board using a joist hanger typically involves a first step of toenailing the decking joists into position along the wall ledger using a galvanized nail. One must be sure to associate the joist to the ledger board so that the top edge of the joist will be even with the top of the flashing on the wall ledger to create a flat/level surface. The next step is to associate a joist hanger tightly around the joist and driving “speed prongs” (provide by the joist hanger) into the ledger board to temporarily hold the joist in place. In such step it is important that one make sure the joist is sitting squarely in the joist hanger without gaps alongside and under the joist. The final step is to associate the joist hanger to the wall ledger and the joist using galvanized nails.
While such method of using a joist hanger to associate two pieces of construction material works well, there is much room for improvement regarding efficiency and consistency.
The disclosed invention relates ornamental features and well as utilitarian features for methods and adjustable tools for improving the efficiency and consistency of associating two pieces of construction material via an attachment-element such as a joist hanger.
Some of the objects and advantages of the invention will now be set forth in the following description, while other objects and advantages of the invention may be obvious from the description or may be learned through practice of the invention.
Broadly speaking, a principle object of the present invention is to provide a tool for associating an attachment-element with a piece of construction material.
Another object of the present invention is to provide an adjustable tool comprising a magnetic interface for associating an attachment-element with a piece of construction material.
Yet another object of the invention is to provide a tool for associating a joist hanger to a support structure.
Still another object of the invention is to provide an adjustable tool for associating an attachment-element with a piece of construction material wherein such tool provides can measure from the top of the construction material and the bottom of the construction material.
Another object of the present invention is to provide a method of associating a joist hanger to a support structure.
Another general object of the present invention is to provide a method of associating a joist to support structure using an attachment-element wherein a tool is used to associate the attachment-element to such support structure.
To achieve the above goals and objects of the various embodiments of the inventions, a tool is provided for associating an attachment-element (such as a joist hanger) to a structure (such as a ledger board). Such tool comprises a handle-portion and an opposing interface-portion. The handle-portion defines a handle top end and an opposing handle bottom end. Similarly, the interface-portion defines an interface-top-end and an opposing interface-bottom-end. A top-portion mechanically associates the handle top end to the interface-top-end while a bottom-portion mechanically associating the handle bottom end to the interface-bottom-end thereby defining a tool-void defined between said handle-portion, said interface-portion, said top-portion, and said bottom-portion. For one embodiment such a configuration resembles the general shape of a staple gun.
The tool further defines an alignment-element that is one of (a) integral to the bottom-portion, (b) integral to the interface-portion, (c) mechanically associated with the bottom-portion, and (d) mechanically associated with the interface-portion. Indeed, for one embodiment, the tool defines one-piece tool formed from composite materials.
The tool further defines a “gap setter” configured for setting the gap of opposing sides of said attachment-element. For example, suppose the attachment-element is a joist hanger comprising a bottom plate mechanically associated with a left side flange and a right-side flange and the distance between said flanges is the joist hanger gap. Such joist hanger gap is ideally equal (or slightly longer) than the width of the board to be inserted between such flanges. For one embodiment of the tool, the tool is configured to receive such flanges and set the gap there between. Ideally, such gap would be substantially the same distance as the width of the board to be inserted into the joist hanger so that such board fits snugly into the joist hanger. For one embodiment, the gap setter is mechanically associated with sides of said interface-portion. For yet another embodiment the “gap setter” comprises a magnetic element (such as a rare earth magnetic) associated with the interface-portion and configured to attract the flanges tight against the side of the interface portion.
The tool may be configured with tool accessories configured to provide at least one of distance data and angle/leveling data. The distance data is used to correctly space the joist hangers from adjacent structures (such as adjacent boards) and the leveling data is used to make the joist edges “level” or to provide a desired grade (a “grade” is a slight angle from level perhaps selected to allow for fluid run off away from a building).
Additional objects and advantages of the present invention are set forth in the detailed description herein or will be apparent to those skilled in the art upon reviewing the detailed description. Also, it should be further appreciated that modifications and variations to the specifically illustrated, referenced, and discussed steps, or features hereof may be practiced in various uses and embodiments of this invention without departing from the spirit and scope thereof, by virtue of the present reference thereto. Such variations may include, but are not limited to, substitution of equivalent steps, referenced or discussed, and the functional, operational, or positional reversal of various features, steps, parts, or the like. Still further, it is to be understood that different embodiments, as well as different presently preferred embodiments, of this invention may include various combinations or configurations of presently disclosed features or elements, or their equivalents (including combinations of features or parts or configurations thereof not expressly shown in the figures or stated in the detailed description).
A full and enabling description of the present subject matter, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Repeat use of reference characters throughout the present specification and appended drawings is intended to represent the same or analogous features or elements of the present technology. Various objects, advantages, and features of the invention will become apparent to those skilled in the art from the following discussion taken in conjunction with the drawings.
Reference now will be made in detail to the embodiments of the invention, one or more examples of which are set forth below. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents. Other objects, features, and aspects of the present invention are disclosed in or may be determined from the following detailed description. Repeat use of reference characters is intended to represent same or analogous features, elements or steps. It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only and is not intended as limiting the broader aspects of the present invention.
This document contains headers to provide reference points only and such headers are not intended and should not be used in any way to limit the scope of the disclosure.
For the purposes of this document two or more items are “mechanically associated” by bringing them together or into relationship with each other in any number of ways including a direct or indirect physical connection that are (a) movable (rotating, pivoting, oscillating, etc.), (b) releasable without tools (snaps, Velcro®, zippers, buttons, etc.) (c) releasable but generally requiring a tool (screws, bolts, etc.), and (d) breakable connections (all other connections such as welding, rivets, molecular bonds, etc.). Thus, items that are simply “mechanically associated” can include any of the above while items that are “moveably mechanically associated” include only a subset of the above such as subset “(a)”.
For the purposes of this document, unless otherwise stated, the phrase “at least one of A, B, and C” means there is at least one of A, or at least one of B, or at least one of C or any combination thereof (not one of A, and one of B, and one of C).
As used herein, the terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
Similarly, two or more items are “electrically associated” by bringing them together or into relationship with each other in any number of ways including: (a) a direct, indirect or inductive communication connection, and (b) a direct/indirect or inductive power connection. Additionally, while the drawings may illustrate various electronic components of a system connected by a single line, it will be appreciated that such lines may represent one or more signal paths, power connections, electrical connections and/or cables as required by the embodiment of interest.
Similarly, while a module or device may be portrayed as having various built-in electronic systems configured for performing a specialized function, it should be recognized that such module or device may comprise a plurality of physically separated but cooperatively associated electronic devices that are not shown independently such as a radiofrequency transmitter and receiver, light generators including lasers, a processor, one or more display means, magnetic sensor/readers, an sound generators, and the like, which are ideally communicating with or under control of the a central processing device.
The examples in this document relate to the task of associating two wooden components together using an attachment-element (e.g. associating a joist to a ledger board via a joist hanger). It should be appreciated, however, that such tool can be used to associate any type of attachment-element to any type of support structure constructed from any type of material without departing from the scope and spirit of the invention.
Referring now to
Referring now to
Tool (30) further comprises top-portion (42) and bottom-portion (44) wherein said top-portion (42) mechanically associates handle top end (36a) to interface-top-end (38a) and bottom-portion (44) mechanically associates handle bottom end (36b) to the interface-bottom-end (38b). As shown in
For the exemplary embodiment depicted in
It will be appreciated that for the currently preferred embodiment, as depicted in
For the currently preferred embodiment, running along the sides of interface-portion (38) are gap-setters (33) defining slots (37) configured to maintain a desired flange gap (25,
In fact, one of ordinary skill in the art will further appreciate that where the attachment-element (20) is a joist hanger comprising a bottom plate (22) mechanically associated with a left side flange (23a) and a right side flange (23b) as depicted in
As best seen in
Electronic module (50) is preferably configured to provide leveling data. A first leveling data relates to the vertical alignment of first structure (10, such as a ledger board). As depicted in
A second leveling data relates to the vertical alignment of the attachment-element (20) relative to a surface/edge of first structure (10). For such currently preferred embodiment, display (52) further provides an attachment-element-alignment gauge (56) to provide an indication of whether or not the attachment-element (20) is in vertical alignment with a surface/edge defined by first structure (10). The attachment-element-alignment gauge (56) defines an “L” left tilt, a “∥” plumb/vertical indicator, and an “R” right tilt indicator. Attachment-element-alignment gauge (54) may also provide a digital readout of the alignment angle such as the 0.5-degree Left Tilt as indicated in
For such feature, interface-portion (38) is placed flat against the appropriate surface of first structure (10) (as depicted in
If the top edge of structure (10) and bottom edge of structure (10) are not in vertical alignment with gravity and the top edge tilts away from tool (30) the level icon is shifted to the “F” position (
Similarly, for the attachment-element (20), if the top edge of the attachment-element (20) is to the left of the bottom edge of the attachment-element (20), the attachment-element (20) is said to tilt to the left and attachment-element-alignment (56) icon is shifted to the “L” position (
For yet another alternative embodiment, electronic module (50) is preferably configured to provide distance data. For the currently preferred embodiment, a distance sensor determines the distance to an adjacent structure. Such sensor can be sound or electromagnetic based, (e.g. lasers, radio frequency, etc.).
As before, interface-portion (38) is placed flat against the appropriate surface of first structure (10) (as depicted in
One of ordinary skill in the art will appreciate that electronic module (50) may be replaced with non-electronic sensors such as bubble levels and tape measures and telescoping rods. Additionally, other electronic modules or functions may be provided such as a “stud finder” function.
Referring now to
First, an alignment mark is manually measured indicating the desired position along structure (10) to position joist hanger (20). Such measured location defines an “A”-axis location (alignment-mark (11)) on a structure where an attachment-element (20) is to be positioned. Second, a joist hanger (20) is associated with tool (30) so that the flanges are received by gap-setters (33). Restated, one configures a tool to receive an attachment-element (20) wherein said tool is associated with an alignment-element (32 or 32b) configured for being associated with an edge (alignment point, e.g. point 13,
The next step is to insert an end of second structure (14) between the flanges of joist hanger (20) so the bottom edge of second structure (14) is adjacent to bottom plate (22). Flanges (26) are then secured to second structure (14).
It should be appreciated that the flange gap (25) is slightly larger than the width (17) of second structure (14) so that second structure (14) can be inserted into such flange gap so that the bottom defined by the second structure can rest on bottom plate (22) thereby minimizing the gap between the sides flanges of second structure (14) and aligning the first and second structure so that first structure top edge (12) is level with second structure top edge (16) as depicted in
For tool (30) embodiments configured with an electronic measurement module (50), the method is the same as above except for the step of measuring a manual alignment mark. When an electronic measurement module (50) is used, carpenter (6) simply uses tool (30) to bring the front plates (26) in contact with a surface of first structure (10) and activates (if not already active) the distance measurement sensor to indicate the distance from an adjacent structure and moves joist hanger along the surface of first structure (10) until the desired distance is achieved. Then the carpenter uses the vertical alignment indicators to vertically align the joist hanger while the alignment-element is associated with the proper alignment point of structure (10). When the proper distance is indicated, and vertical alignment is indicated while the alignment-element is associated with the alignment point, the front plates (26) are secured to first structure (10). Next the second structure is associated with the joist hanger as before and secured in place. This method also allows the carpenter to easily establish a consistent non-zero grade if desired.
As described above,
Attention is now directed to
As before, tool apparatus (30) further comprises top-portion (42) and bottom-portion (44) wherein said top-portion (42) mechanically associates handle top end (36a) to interface-top-end (38a) and bottom-portion (44) mechanically associates handle bottom end (36b) to the interface-bottom-end (38b). It should be noted that for the currently preferred embodiment top-portion (42) defines an “angular” section in contrast to the generally straight top-portion for the previous embodiment. As shown in
As with the previous embodiments, at least one portion of the adjustable tool defines a portion void and preferably a plurality of portion-voids (35). Such portion-voids reduce the amount of material required to form tool (30) an also reduces the tool's weight and provides provide storage and interface features.
For the adjustable tool apparatus (10) depicted in
For example,
Referring now more particularly to
As best seen in
While the present subject matter has been described in detail with respect to specific embodiments thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily adapt the present technology for alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations, and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art.
This application claims priority to and is a continuation of application Ser. No. 29/499,755, now U.S. Pat. D782,264, filed on 19 Aug. 2014, and a continuation of U.S. patent application Ser. No. 14/566,367, filed on 10 Dec. 2014, of which the entire contents are incorporated herein by this reference for all that they disclose for all purposes.
Number | Name | Date | Kind |
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5054755 | Hawkes | Oct 1991 | A |
10106996 | Erdman | Oct 2018 | B2 |
20160052110 | Erdman | Feb 2016 | A1 |
20190257099 | Erdman | Aug 2019 | A1 |
Number | Date | Country | |
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20190257099 A1 | Aug 2019 | US |
Number | Date | Country | |
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Parent | 14566367 | Dec 2014 | US |
Child | 16167150 | US | |
Parent | 29499755 | Aug 2014 | US |
Child | 14566367 | US |